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RS-1600-FC-FFX2 Installation and User Guide Part No. 37592-03A Issue 3.0 March 10, 2003...
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RS-1600-FC-FFX2 User Guide Notices The information in this document is subject to change without notice. While every effort has been made to ensure that all information in this document is accurate, the Authors accept no liability for any errors that may arise.
Data Security ............................xi Special Tools and Equipment ........................ xi Related Documentation ......................... xi Revision History ............................ xii 1 Introduction ............................. 1 1.1 The RS-1600-FC-FFX2 System ....................1 1.2 The Enclosure Core Product ....................... 2 1.2.1 Enclosure Chassis ......................2 1.2.2 Tower Option ........................
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RS-1600-FC-FFX2 User Guide 1.5.11 Software Enclosure Services (SES) Support ..............16 1.5.12 RAID ..........................16 2 Getting Started ..........................17 2.1 Introduction ..........................17 2.2 Planning Your Installation ......................17 2.2.1 Enclosure Bay Numbering Convention ................18 2.3 Enclosure Installation Procedures ..................... 18 2.3.1...
This user guide assumes that you have a working knowledge of the Fibre Channel Arbitrated Loop (FC-AL) environment into which you are installing the RS-1600-FC-FFX2 system. If you do not have these skills, or are not confident with the instructions in this guide, do not proceed with the installation.
– Do not operate with modules missing – Spin down time 30 seconds • An RS-1600-FC-FFX2 enclosure can weigh up to 37kg (81lb). Do not try to lift it by yourself. Chassis Warning Label: Weight Hazard • Do not attempt to lift the enclosure by means of the extended LRC module.
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LRC Module Caution Label: Do not operate with modules missing PSU/Cooling Module Caution Label: Do not operate with modules missing • The RS-1600-FC-FFX2 unit must only be operated from a power supply input voltage range of 100 -120VAC or 200-240 VAC.
RS-1600-FC-FFX2 User Guide • Provide a suitable power source with electrical overload protection to meet the requirements laid down in the technical specification. Warning Do not remove covers from the PSU. Danger of electric shock inside. Return the PSU to your supplier for repair.
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Preface -48V DC PSU/Cooling Module Safety Requirements The following paragraphs summarize additional safety requirements to be observed when installing or operating a -48V DC Power Supply/Cooling module: Please refer to section 2.4.3, ”-48V DC PSU Procedure”, on page 23 for full details of European and North American safety requirements applicable to this module.
ESD Precautions Caution It is recommended that you fit and check a suitable anti-static wrist or ankle strap and observe all conventional ESD precautions when handling RS-1600-FC-FFX2 plug-in modules and components. Avoid contact with backplane components and module connectors, etc.
There are no special tools required but in order to complete the assembly of some configurations you may need the following (not supplied): • Security keys (one of these should be included with your RS-1600-FC-FFX2 enclosure for use with the drive locks).
• Illustrations of Safety Labels used on the Enclosure system. • The following additional safety statements: – “Do not lift the RS-1600-FC-FFX2 by the handles on the PSU/ Cooling module, they are not designed to support the weight of the populated enclosure.”...
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Preface Version Date Description of Change October 29, 2002 Sections 1.5.3 and 1,54 revised: • AC and DC PSU specs amended New Section 1.5.5 inserted: • PSU Safety and EMC Compliance, additional information Inserted. Section 1.5.10 revised: • Drive power dissipation was 22 Watts maximum, is 18.7 Watts maximum.
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RS-1600-FC-FFX2 User Guide Version Date Description of Change October 29, 2002 Chapter 4 Table 4-2 amended: • “12C” changed to “I2C” in column 8, row 8. Section 4.8.1, Warning added: Warning Do not remove covers from the power supply unit. Danger of electric shock inside. Return the PSU to your supplier for repair.
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Preface Version Date Description of Change February 24, 2003 Chapter 1 Table 1-1: Switch 3: “RAID Host FC ports will not be linked together internally” changed to: “RAID Host FC ports will be linked together internally”...
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RS-1600-FC-FFX2 User Guide 1.2 The Enclosure Core Product The RS-1600-FC-FFX2 design concept is based on a subsystem together with a set of plug-in modules. The RS-1600-FC-FFX2 subsystem as supplied comprises: • Chassis and Backplane with integral Operators Panel. • 2 Power Supply/Cooling plug-in modules two variants are available: –...
Introduction Figure 1–3 Enclosure Chassis (Rear) 1.2.2 Tower Option An optional tower kit is available, which can be fitted to the rack chassis described here. Figure 1–4 RS-1600-FC-FFX2 Tower Option...
RS-1600-FC-FFX2 User Guide 1.3 The Plug-in Modules An RS-1600-FC-FFX2 Enclosure requires one or more of the following modules for normal operation: 1.3.1 Power Supply/Cooling Module Two variants of the Power Supply/Cooling module are available for the RS-1600-FC-FFX2: • Auto ranging AC 450W PSU/Cooling module •...
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1.3.1.2 Multiple Power Supply/Cooling Modules The RS-1600-FC-FFX2 system must always be operated with two Power Supply/Cooling modules fitted. The two Power Supply/Cooling modules operate together so that if one fails the other maintains the power supply and cooling while you replace the faulty unit.
RS-1600-FC-FFX2 User Guide 1.3.2 Operators Panel Supplied as an integral part of the Enclosure core product, a typical Operators (Ops) Panel is shown in Figure 1–7. Figure 1–7 Operators (Ops) Panel The Ops Panel provides the enclosure with a micro controller which is used to monitor and control all elements of the Enclosure.
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RS-1600-FC-FFX2 User Guide The module incorporates the following LED indicators, shown in Figure 1–8: • Drive Loop Signal Good (Green) • Host Port 0 Signal Good (Green) • 2Gb/s indicator • Host Port 1 Signal Good (Green) • 2Gb/s indicator •...
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Introduction Figure 1–9 FC-FFX2 LRC I/O Module Warning Do not attempt to lift the enclosure by means of the extended LRC module Figure 1–10 RS-1600-FC-FFX2 Enclosure with FC-AL LRC I/O Modules and AC PSUs Installed...
RS-1600-FC-FFX2 User Guide Figure 1–11 RS-1600-FC-FFX2 Enclosure with FC-AL LRC I/O Modules and -48V DC PSUs Installed The FFX2 LRC module operates at 1 or 2 Gb. • One external port for expansion to further enclosures is provided by a SFP connector •...
Introduction Figure 1–12 Drive Carrier Module 1.3.4.1 Drive Status Indicators Each drive carrier incorporates two indicators, an upper (Green) and lower (Amber). In normal operation the green indicator will be ON and will flicker as the drive operates. 1.3.4.2 Anti-tamper Locks Anti-tamper locks are fitted in the drive carrier handles (Figure 1–13) and are accessed through the small...
RS-1600-FC-FFX2 User Guide 1.3.5 Dummy Carrier Modules Dummy carrier modules are provided for fitting in all unused drive bays. They are designed as integral drive module front caps with handles and must be fitted to all unused drive bays to maintain a balanced airflow.
Introduction 1.5.3 AC Power (450W PSU) Voltage Range 100-120 / 200-240 VAC Rated Voltage Range Selection Automatic Frequency 50/60 Hz Inrush Current 50A @ 260VAC Power Factor >0.98 Harmonics Meets EN61000-3-2 1.5.4 -48V DC Power (450W PSU) DC Input Voltage Range -40V to -60V DC Rated DC Line Inrush Current 50A peak...
RS-1600-FC-FFX2 User Guide 1.5.7 Environment Table 1–2 Ambient Temperature and Humidity Temperature Range Relative Humidity Max. Wet Bulb Operational 5°C to 40°C 20% to 80% 23°C non-condensing Non-Operational 0°C to +50°C 8% to 80% 27°C non-condensing Storage 1°C to +60°C 8% to 80% 29°C...
RS-1600-FC-FFX2 User Guide 1.5.10 Drive Carrier Module Specification Please contact your supplier for details of approved drives. Important Operating the RS-1600-FC-FFX2 subsystem with non-approved drives may invalidate the warranty. Module Dimensions Height 29.1mm Width 106.55mm Depth 207mm Weight 0.88kg (1.0” 36Gb drive) Operating 5°...
Chapter 2 Getting Started 2.1 Introduction In this chapter, you are shown how to install your RS-1600-FC-FFX2 Enclosure and plug-in modules into an industry standard 19 inch rack cabinet. Caution When connecting up the RS-1600-FC-FFX2 system, use only the power cords supplied or cords which match the specification quoted in section 1.5.6, ”Power Cord”, on page...
1 drive width by 4 drive bays high (in the rack mount configuration). The RS-1600-FC-FFX2 subsystem is housed in a 4 x 4 enclosure, i.e. 4 bays wide by 4 bays high. The front bays are numbered 1 to 4 from left to right, viewed from the front. Bays are numbered from 1 (top row) to 4 (bottom row).
Getting Started 2.3.1 Pre-Requisites The RS-1600-FC-FFX2 Enclosure is designed for installation into an industry standard 19 inch cabinet capable of holding the unit. • Minimum depth 580 mm from front flange to rear metalwork (excludes rear cabling). • Weight: up to 37kg dependent upon configuration) per enclosure.
RS-1600-FC-FFX2 User Guide 2.3.2.2 Installation Procedure Please see detail drawings supplied with the rack mounting rail kit for assembly details. 2.3.3 Chassis Installation 2.3.3.1 Parts Check List • Chassis (complete with Backplane and Ops Panel installed but excluding all plug-in modules).
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Getting Started Caution Handle the module carefully and avoid damaging the connector pins. Do not install the module if any pins appear to be bent. With the PSU handle in the open position (Figure 2–3), slide the module into the enclosure (Figure 2–4).
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RS-1600-FC-FFX2 User Guide Figure 2–4 Installing an AC Power Supply Cooling Module (1) Figure 2–5 Installing an AC Power Supply Cooling Module (2)
Getting Started 2.4.3 -48V DC PSU Procedure Important PSU2 (RH rear bay) must be fitted “upside-down” as shown in Figure 2–1. 2.4.3.1 -48V DC PSU Safety Requirements Voltage Rating The marked rated voltage for the -48V DC Power Supply/Cooling module is -40V DC to -60V DC. The equipment is intended to operate from a centralized dc supply system with a NOMINAL voltage of -48V DC or -60V DC.The voltage from a nominal -48V DC system may vary, due to float charging or discharge conditions, from -40V DC to -60V DC.The voltage from a nominal -60V DC system may vary, due to float...
RS-1600-FC-FFX2 User Guide 2.4.3.2 USA and Canadian Safety Requirements Wiring Methods Wiring method must be code compliant in the field. Wiring methods must be in accordance with the U.S. National Electric Code, Article 300. Earthing This equipment is designed to permit the connection of the earthed conductor (+) of the dc supply circuit to the earthing conductor at the equipment.
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Getting Started Figure 2–6 I-48V PSU Module - Handle in Open Position Cam the module home by manually closing the PSU handle (see Figure 2–7). A click should be heard as the handle latches engage (see Figure 2–8). Figure 2–7 installing a -48V DC PSU (1)
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RS-1600-FC-FFX2 User Guide Figure 2–8 Installing a -48V DC PSU (2) Remove all supply power by turning off the supply at the disconnect device located near to the equipment. Remove the terminal block cover. Connect the wires in accordance with the Wiring Instructions in section 2.4.3.4.
Please refer to section for information on FC-AL drive configurations. 2.5.1 FFX2 FC-AL Internal Loop Structures One 16 drive dual loop.structure can be created with the RS-1600-FC-FFX2 enclosure. Please refer to section 2.5.2 for details of 1 x 16 drive loops.
RS-1600-FC-FFX2 User Guide 2.6 FC-FFX2 FC-AL Interface The (I/O) interface module provides an FC-AL interface via HSSDC-2 connectors for copper (Cu) or LC optical cable connection. Each I/O or Loop Resiliency Circuit board houses Port Repeater chips that re- drive the Fibre Channel signals. Each of the LRC I/O boards also houses a number of Port Bypass circuits.
Ops Panel at the rear of the enclosure. It is recommended that the RS-1600-FC-FFX2 is given ID1. The Mode selection is also set on the Ops Panel at the rear of the enclosure.
2.9.1.2 Drive Configuration Important After you have installed the drive carrier modules in your RS-1600-FC-FFX2 enclosure, please refer to Section for configuration information relevant to the I/O module you are installing. 2.10 Drive Carrier Installation 2.10.1 Parts Check List •...
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Getting Started Figure 2–15 I FC-FFX2 Drive Carrier Module Slide the carrier, gently, all the way into the enclosure until it is stopped by the camming lever on the right of the carrier (Figure 2–16) Figure 2–16 Installing an FC-FFX2 Drive Carrier Module (2)
RS-1600-FC-FFX2 User Guide Cam the carrier home - the camming foot on the base of the carrier will engage into a slot in the enclosure. Continue to push firmly until the handle fully engages. A click should be heard as the latch engages and...
Getting Started Locate the key into its socket. Rotate the key in a clockwise direction until the indicator is visible in the aperture beside the key. Figure 2–18 Activating the Anti-tamper Lock Remove the key. De-activation is the reverse of this procedure, that is: •...
– Ensure power is removed from the rack. – Connect the RS-1600-FC-FFX2 power cord to the rack distribution and the enclosure. • If a direct connection is made with the RS-1600-FC-FFX2 power cord, ensure that it is connected to the enclosure.
Chapter 3 Operation 3.1 Before You Begin Before powering up your RS-1600-FC-FFX2 enclosure please ensure that all the modules are firmly seated in their correct bays. 3.2 Power On Do not operate the subsystem until the ambient temperature is within the specified operating range. If the drives have been recently installed ensure they have had time to acclimatize before operating them.
RS-1600-FC-FFX2 User Guide 3.2.1 Power Supply/Cooling Module LEDs The Power Supply/Cooling module incorporates 4 LEDs, located below the On/Off switch and shown in Table 3–1. • Under Normal conditions the LEDs should all be illuminated constant GREEN • If a problem is detected the color of the relevant LED will change to AMBER.
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Operation Table 3–2 Ops Panel LED States Ops Panel LEDs Other Associated State Description LEDs or Alarm Power PSU/ System Address FC-FFX2 (Green) Cooling/ (Amber) Mode Loop Mode Temp Error Speed Selected (Amber) (Amber) 5V Aux present, overall power failed single beep, then Ops Panel power On (5s) test state double beep...
RS-1600-FC-FFX2 User Guide 3.4 Starting the Drives All drives in the enclosure should automatically start their motors. If this has not occurred there may be a power problem (an alarm and power fault indication would normally be active). if there is only one Power Supply/Cooling Module present, the drive motors will spin up in a delayed sequence.
Green “Signal Good” LED on LRC Not Lit Check that the Rx and Tx cables have not been inverted during installation. 4.1.1.4 Computer Doesn’t Recognize the RS-1600-FC-FFX2 Subsystem Check that the FC-AL interface cables from the RS-1600-FC-FFX2 enclosure to the host computer are fitted correctly.
RS-1600-FC-FFX2 User Guide Check the Drive Select ID settings on your RS-1600-FC-FFX2 subsystem and on your system host. Check that the LEDs on all installed drive carrier modules are illuminated Green. Note that the drive LEDs will not be lit during drive spinup.
Troubleshooting Warning Whenever replacing a module NEVER leave an EMPTY space in the rear of the enclosure, obtain a replacement before removing the problem part. Figure 4–1 Ops Panel 4.3 Audible Alarm The Ops Panel also includes an Audible Alarm which indicates when a fault state is present. The following conditions will activate the Audible Alarm: •...
RS-1600-FC-FFX2 User Guide 4.4 Troubleshooting The following sections describe common problems, with possible solutions, which can occur with your RS-1600-FC-FFX2 system Table 4–2 Ops Panel LED States Ops Panel LEDs Other Associated State Description LEDs or Alarm Power PSU/ System...
Troubleshooting 4.4.1 System Faults Symptom Cause Action 1 The SYSTEM LED will The ESI processor 1 Check for other AMBER LED indications on the illuminate AMBER on has detected an Power Supply/Cooling modules. If there is a the LRC internal fault (e.g. PSU error present there may be a failure of an communications problem with that Power...
RS-1600-FC-FFX2 User Guide 4.4.3 Thermal Control The RS-1600-FC-FFX2 Enclosure uses extensive thermal monitoring and takes a number of actions to ensure component temperatures are kept low and also to minimize acoustic noise.Air flow is from front to rear of the enclosure.
Troubleshooting 4.4.4 Thermal Alarm Symptom Cause Action 1 Ops Panel FAULT If the internal temperature 1 Check local ambient environment LED AMBER. measured in the airflow through temperature is below the upper 40°C the enclosure exceeds a pre- specification. 2 An AMBER LED on set threshold a thermal alarm one or more Power 2 Check the installation for any airflow...
Warning If the RS-1600-FC-FFX2 subsystem is powered up and you remove any module, replace it immediately. If the subsystem is used with modules or module blanks missing for more than a few minutes, the Enclosure can overheat, causing power failure and data loss. Such use will invalidate the warranty.
RS-1600-FC-FFX2 enclosure. Warning Observe all conventional ESD precautions when handling RS-1600-FC-FFX2 modules and components. Avoid contact with Backplane components and module connectors, etc. 4.8.1 Power Supply/Cooling Modules Warning Do not remove covers from the power supply unit.
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RS-1600-FC-FFX2 User Guide Figure 4–2 Removing/Inserting an AC Power Supply/Cooling Module (1) Figure 4–3 Removing an AC Power Supply/Cooling Module (2)
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Troubleshooting Figure 4–4 Removing an AC Power Supply/Cooling Module (3) 4.8.1.3 Removing/ a -48V DC PSU Warning Do not remove the faulty Power Supply/Cooling module unless you have a replacement unit of the correct type ready for insertion. Safety Requirements Warning Please refer to 2.4.3.1, ”-48V DC PSU Safety Requirements”, on page 23...
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RS-1600-FC-FFX2 User Guide Figure 4–5 Removing/Inserting a -48V Power Supply/Cooling Module (1) Figure 4–6 Removing/Inserting a -48V Power Supply/Cooling Module (2)
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Troubleshooting Figure 4–7 Removing/Inserting a -48V Power Supply/Cooling Module (3) 4.8.1.4 Installing a -48V DC PSU Warning Installation of this PSU module should only be performed by qualified personnel. Warning Do not remove the faulty Power Supply/Cooling module unless you have a replacement unit of the correct type ready for insertion.
RS-1600-FC-FFX2 User Guide Replace the terminal block cover. Turn the supply power back on. Switch on power at the PSU switch. 4.8.1.5 Wiring Instructions for -48V DC PSU Warning The +48V and-48V terminals are not connected to chassis earth. For installations with +48V earthed a shorting link must be added (see Figure 4–8).
Troubleshooting 4.8.3 LRC I/O Module Please refer to section 2.7, ”LRC I/O Module Installation”, on page 29 for full information on installing the I/O module. Important Fitting of a RAID controller to the LRC module is a factory only operation. 4.8.3.1 Removing the Module Warning...
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RS-1600-FC-FFX2 User Guide Figure 4–11 Removing an LRC I/O Module (2) 4.8.3.2 Inserting the Module With the latch in the open position, slide the LRC module into the enclosure until the latch engages automatically. Cam the module home by manually closing the latches (see Figure 4–12).
• Battery type: HR-4/3AU Twicell Nickel Metal-Hydride Manufacturer: Sanyo Batteries (Cells), Car-Go Batteries (battery packaging) Xyratex P/N; 37119-05 Feature Code: RS-1600-FFX2-Batt Caution If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
2.10, ”Drive Carrier Installation”, on page 32 for information on the initial installation of the plug-in modules in the RS-1600-FC-FFX2 enclosure. Warning Observe all conventional ESD precautions when handling RS-1600-FC-FFX2 modules and components. Avoid contact with backplane components and module connectors, etc.
Section 2.10, ”Drive Carrier Installation”. 4.9 Spare Parts and Ancillary Items The following replaceable parts are available for the RS-1600-FC-FFX2 subsystem: • Chassis (including Backplane) • 19 inch rack mounting rail kit • AC Power Supply/Cooling Module • Dummy Carrier Module •...
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1 kilobyte (K) is equal to 1,024 bytes or characters; 64K indicates 65,536 bytes or characters. Cable Throughout this RS-1600-FC-FFX2 user guide this term is used in accordance with the preferred US context of: “an insulated flexible electric wire used for the transmission of data signals between computer equipment.”...
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Module (power supply, drive, LRC I/O) A module is a power supply, disk drive or electronics unit held in a carrier that plugs into a bay inside the enclosure. A RS-1600-FC-FFX2 enclosure can contain sixteen drive modules, two power supply/cooling modules and two LRC I/O modules.
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