Menzi Muck A111 Operator's Manual
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Menzi Muck A111 Operator's Manual

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Menzi Muck A111 version E – Edition june 2007
Operator's Manual
Operator's Manual
Menzi Muck AG Maschinenfabrik
9443 Widnau / Switzerland
Tel +41 (0)71 727 12 12
Fax +41 (0)71 727 12 13
info@menzimuck.com
www.menzimuck.com
english
Operator's manual – Page 

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  • Page 1 Menzi Muck A111 version E – Edition june 2007 english Operator's Manual Operator's Manual Menzi Muck AG Maschinenfabrik Tel +41 (0)71 727 12 12 9443 Widnau / Switzerland Fax +41 (0)71 727 12 13 info@menzimuck.com www.menzimuck.com Operator's manual – Page ...
  • Page 2 The edition of this manual refer to the date on the front page. Innovative improvements require technical changes on the Menzi Muck. Mutations, which are not yet integrated in this manual, you will find in the appendix with amendment date.

  • Page 3: Technical Data

    Safe handling of starter fluids 3.6 Noise emissions 1.6 Wearing protective clothing 3.7 Forces (ISO 6015) 1.7 Noise protection 3.8 Lifting force diagram 1.8 Safety during maintenance tasks 3.9 Buckets 1.9 Safe maintenance of the cooling system 3.10 Dimensions A111 1.10 Good workplace ventilation 1.11 Precautions for high-pressure liquids 1.12 Avoiding heat build-up around pressurised lines 13 1.13 Removing paint before welding or heating 1.14 Compliant disposal of waste 1.15 Users and their responsibilities 1.15.1 User roles 1.15.2 Operating modes Directions of safe operation 2.1 Operators 2.2 Operating 2.3...

  • Page 4: Table Of Contents

    Menzi Muck A111E Operation Basic functions Controls 4.1 Machine overview 6.1 Main switch 4.2 Overview - Operator’s cab 6.2 Emergency shut down switch 4.3 Operator’s seat 6.3 Ignition lock 4.3.1 Operator’s seat Klepp 6.4 Speed adjustment 4.3.2 Operator's seat Grammer (optional) 6.4.1 Speed reset 4.3.3 Safety belt 6.4.2 Engine speed governor at low temperatures 4.4 Foot pedal adjustment 6.4.3 Emergency speed 4.5 Windscreen and door 6.5 Heating/Air conditioning 4.5.1 Opening front window 6.5.1...
  • Page 5 Operation traction drive 10.1 General 10.1.1 Traction drive 10.1.2 Driving 10.1.3 Driving up steep roads 10.2 Driving mode / steering mode 10.2.1 Conventional driving mode 10.2.2 Automatic driving operation 10.2.3 Controlling the traction drive speed 10.2.4 Braking 10.3 Driving positions 10.3.1 Menzi Muck A111 T1.8 10.3.2 Menzi Muck A111 T2 Transport 11.1 Transport instructions 11.2 Loading example 11.3 Transport by helicopter, crane or skyline crane 11.4 Component mass 11.4.1 Cab 11.4.2 Center section 11.4.3 Chassis 11.4.4 Stabilizers...
  • Page 6 Menzi Muck A111E Maintenance and repairs 74 Hydraulic system Tips and hints 15.1 Hydraulic oil tank 12.1 Maintenance 12.2 The main points in brief 15.2 Oil types 12.3 Lubricant table 15.3 Check hydraulic oil level 15.3.1 Machine setting 12.4 Maintenance schedule 15.3.2 Oil level indicator 12.5 Boom lubrication schedule: 8h or daily 15.4 Replacing hydraulic oil filter 12.6 Telescoping boom lubrication schedule: 8h or daily 15.4.1 Replacing the return filter 12.7 Lubrication schedule Chassis: 50 h or daily 15.4.2 Changing the supply pressure filter 15.4.3 Replacing the partial flow filter (optional)
  • Page 7 The Operator’s Manual does not contain instructions for carrying out major repairs and installations. The performance and availability of your MENZI MUCK walking excavator is not just dependent on the machine but are largely influenced by the operating personnel. Continuing opera­...
  • Page 8 (without bucket) and max. permissible weight, axle load front and rear. Notes for spare part orders Use only original Menzi Muck spare parts. For every order, specify the complete part number, name and quantity of the required parts. For every order, specify the type and production number of the machine (type plate).
  • Page 9 CH- Uebeschi www.dalpersl.com Mobil +  0 0 Tel. + (0)    canada impex@impex.is Fax + (0)    Menzi Muck Canada Inc. France www.impex.is 0, rue Lucien MECA - T.P . Ticino Ville de Saguenay Z.A. Le Glatey...
  • Page 10 South America Martens J. Transporte Portugal Moneda a.s. venezuela Hoolstraat  Menzi Muck Espana S.L. Robotnicka / Inversiones Resansil, C.A. NL- TW Beek C/Naranjo de Bulnes  SL-0 0 Turcianske Teplice Mag. Manfred Baumgartner Tel. +    Bajo Dcha.
  • Page 11 Safety instruction Safety instruction Obligations and liability The basic requirement for the safe handling and fault­free operation of this machine is the knowledge of the basic safety instructions and the safety regulations. This operating manual, particularly the safety instructions, are to be observed by everyone that works with the machine.
  • Page 12 Menzi Muck A111E Warnings and use instructions Be sure to understand the following warning and use notes: Warning: Danger or unsafe action, which may result in serious injury or death. Warning: Danger or unsafe action, which can result in only mild injury, but can cause serious property damage, financial losses or environmental harm.
  • Page 13 Safety during maintenance tasks Maintenance tasks require that those performing them are familiar with the procedures involved. Keep the work area clean and dry. Only perform tasks such as lubrication, maintenance and adjustments when the machine is at a standstill. ake sure that hands, feet and clothing do not come within reach of moving parts.
  • Page 14 Menzi Muck A111E 1.13 Removing paint before welding or heating Avoid the formation of poisonous vapours and dust. Dangerous vapours can form if paint is heated by welding or soldering, or when it is heated with a welding torch. Remove paint before heating: •...
  • Page 15 1.15.2 Operating modes We distinguish between the following operation modes: Off: In the „Off“ operating mode, the device / machine is without power and the hydraulic / engine power supply is turned off or disconnected. Normal operation: In „normal operation,“ the device / machine is ready for use and is used for its intended application.

  • Page 16: Operating Instructions

    Road driving Menzi Muck may only be driven on public roads when a permit has been obtained. Danger Zone No one is allowed within the machine’s danger zone. The danger zone is that area around the machine where people could come to harm through operational movements (of the machine it’s hydraulic arm or...
  • Page 17 Working in the region of overhead wires When working with the MENZI MUCK in the region of overhead wires, it is imperative to maintain a safety distance between the wires and the MENZI MUCK and it’s accessories, the safety distance to be directly proprotional to the rated voltage in order to avoid grounding.
  • Page 18 Menzi Muck A111E 2.12 Lifting operations Under the term “lifting operations” is understood the lifting, transporting and lowering of secured loads, whereby assistance is required for fastening and loosening the load. Included is also the extraction and lowering of pipes, shaft collars etc. It must be ensured that no one stands underneath the load or operating attachment.
  • Page 19 The red safety bar (A) is located at the back of the vehicle, immediately above the fuel chassis tank. To mount the safety bar, the MENZI MUCK must be positioned in line (not bent). First detach the swing pins and the safety bar, then fasten to the chassis (B) on the right side of the vehicle.
  • Page 20 2.16 Valves, hydraulic hoses The rated pressures on the MENZI MUCK safety and control valves may not be adjusted without the manufacturer’s permission. As soon as damage or leakage of the hydraulic hoses has been diagnosed, they are to be replaced. Only hydraulic hoses recommended by the manufacturer are to be used.
  • Page 21 2.19 Excavator operation – As soon as the diesel engine has reached its operating temperature and is running at a speed between 50 and 75% of the max. speed, start the operating or driving movements so that not only the hydraulic tank but the whole hydraulic system is uniformly heated. In this way the machine will quickly reach its full working performance.
  • Page 22 Menzi Muck A111E 2.20 Tips for the operator Do not cover the sides of the machine or leave it on an incline. Do not use the shovel to perform a hammer function. Do not dig under the excavator on a slope. Place the shovel in front of the excavator when advancing.
  • Page 23 Technical Data Technical Data Weight Tare weight A111 without bucket 11'500 kg Engine Model ............... John Deere 4­cylinder diesel engine Type ................4045HF285 Emissions ..............97/68 stage 3a / CARB TIER 3 Piston capacity ............4500 cm3 / 275 cuinch Power setting according to ISO/TR 3046 ....
  • Page 24 Powerline (Option) ............max. 170 l/min / 350 bar Winch connection chassis (Option) ......max. 100 l/min Drive Drive speed A111 4x4 * ........... up to 10 km/h Climbing ability* ............up to 55 % on reinforced roads Operating brake ............hydrostatic Stop brake ..............
  • Page 25 (crane operation). • Stoppers, auxiliary lifting devices and shovels must be subtracted from the rated load in order to determine the net lifting power . • Deviations of +/­ 10% are possible. Lifting force diagram Menzi Muck A111 T1.8 Operator's manual – Page ...
  • Page 26 Menzi Muck A111E Lifting force diagram Menzi Muck A111 T2 Buckets Width in mm Type Capacity (ISO/DIN ) Weight litres galones Standard bucket . . Standard bucket . . Standard bucket 0. . 000 Standard bucket .0 . 0 Grading bucket rigid . . 00 Grading bucket rigid ....
  • Page 27 3.10 Dimensions A111 MEnzi MucK A111 T1.8 A Max. Excavation depth (with adjusted chassis) mm/inch 0 / '" 0 / '" B Max. Excavation depth (chassis horizontally) mm/inch 0 / '" 0 / ' c Max. Excavation height (with adjusted chassis) mm/inch 00 / '"...

  • Page 28: Operation

    Menzi Muck A111E Operation Basic functions Machine overview Operators seat Casing ­ left Midsection Casing ­ rear Casing ­ right Mountain pad Drive Drive wheel 10 Chassisbox lower part 11 Chassisbox upper part 12 Bucket 13 Boom cylinder 14 Bucket cylinder...

  • Page 29: Overview - Operator's Cab

    Overview - Operator’s cab Operator’s seat Multi­function joystick ­ left Multi­function joystick ­ right Foot pedal for telescope Foot pedal for winch Foot pedal for driving Foot pedal for auxiliary connection line (large) Ashtray Console (right) 10 Warning buzzer 11 Heating nozzles 12 Display 13 Instrument panel 14 Instrument panel (right)

  • Page 30: Operator's Seat Grammer (Optional)

    Menzi Muck A111E 4.3.2 Operator's seat Grammer (optional) A Grammer driver seat can also be fitted on request. Adjusting weight to driver Height adjustment Longitudinal resilience Adjusting armrest to seat Adjustment seat complete with armrest Longitudinal adjustment of seat cushion Tilt adjustment of seat cushion...

  • Page 31: Foot Pedal Adjustment

    Foot pedal adjustment For increased comfort, the foot pedals can be set individually for each driver. Tilt can be set separately for each foot pedal using the rocker (A). Loosen the screws (B) to adjust the height and inclination of the entire attachment within its adjustment range to meet the requirements of the driver.

  • Page 32: Opening The Door

    Menzi Muck A111E 4.5.3 Opening the door The door can be opened from the inside and from the outside using actuating levers (A) and (B) respectively. The door must be fully opened for fastening. The door can be locked using the ignition ignition key.

  • Page 33: Tilting Cab

    Tilting cab The boom must be extended and lowered to the ground The cab must be released before it can be tilted. Pull forward the cab release lever (A) located below the driver seat. This releases the locking pins. Open the rear cover (see Opening rear cover 1.7.1). Open the lock with the latch (B).

  • Page 34: Opening And Closing The Covers

    Menzi Muck A111E Opening and closing the covers 4.7.1 Opening and closing the rear cover The rear cover can be opened with lock (A) and is held in position by gas pressure springs. To close the rear cover: fold the rear cover downwards and push until it engages in the lock. The rear cover can be locked using the ignition key.

  • Page 35: Opening And Closing The Left Rear Cover

    4.7.3 Opening and closing the left rear cover The lockable rear cover must be opened before the side cover can be opened. Located on the left side above the hydraulic oil tank is a lock (A), which can be used to open the side cover. The lock can be released by pushing hand lever (B) (tilt cab.

  • Page 36: Filling Chassis Tank

    Menzi Muck A111E 4.8.3 Filling chassis tank Pull out filling hose (B) from the running board Remove plugs and attach filling hose to the chassis tank Set switchover cock (A) to horizontal position 2 Refuel as described above Monitor visually 4.8.4 Transferring fuel to chassis tank...

  • Page 37: Display And Comand Elements

    Display and comand elements Control Panel Ignition lock 15 reserve Potentiometer for engine speed adjustment 16 Traction winch Display unit 17 Turning light Emergency shut­down switch 18 Switch air conditioning Indicator left ­ right 19 Switch air circulation Warning beacon 20 Level switch ventilation Street lighting 21 Regulation heating valva...

  • Page 38: Display Indicator

    The display is separated into two areas. There is the user area and the secure service area. The latter is only accessible to service technicians of MENZI MUCK AG.The following menus are accessible to the user and inform the driver of the operating status of the machine: •...

  • Page 39: Commissioning

    5.2.4 Commissioning The DIGSY control unit and display starts up in the „ignition on“ position. After a short time, the start­up screen appears. Afterwards, the control automatically loads the main menu. 2.2.5 Main menu design In this screen, all important data are presented in overview form: Tank display Speed display (rpm) Clock...

  • Page 40: Operating And Status Displays

    Menzi Muck A111E 5.2.8 Operating and status displays Fuel reserve indicator (30 litre) Supply pressure filter clogged Engine warning lamp Engine stop lamp Maximum load control (GLR) fault lamp Water temperature Hydraulic oil temperature Drive level Central lubrication unit operating display 10 Overload warning lamp 11 Battery tension 12 Automatic pre­heating Diesel engine...

  • Page 41: Fault Table Of The Status Displays And Message

    5.2.9 Fault table of the status displays and message windows 1 Diesel tank is at reserve Warning on < 0 l Warning off > 0 l 2 Supply pressure filter Supply pressure filter dirty 3 warning lamp engine 4 Engine stop Attention: Stop engine immediatly! 5 Fault lamp Glr 6 water temperatureWarning on Warning off >...
  • Page 42 Menzi Muck A111E 12 Pre-heating Diesel engine 13 Diesel engine air intake filte Alarm: Filtre dirty 14 cAn Bus faulty No connection between ECU-Engine / GLR/RC-/0 15 Engine oil pressure Alarm: Pressure too low 16 coolant level too low Alarm: Level toot low...

  • Page 43: Detail Menu

    5.2.10 Detail menu The detail menu can be reached from the main menu by pressing the F1 key. Find in this menu detailed information about value of the machine. There are also saved information about condition of the machine. Date Time Hours meter per day (reset by F5) Current battery load Maintenance is overdue in X hours...

  • Page 44: Brightness / Contrast

    Menzi Muck A111E 5.2.11 Brightness / contrast This menu is reached by pressing the F4 key in the main menu. Adjusting the display brightness: F4 reduces and F5 increases the brightness level. The contrast setting screen is reached by F6 in the main menu.

  • Page 45: Controls

    Controls Main switch The main switch (A) is located at the rear to the right of the engine support. If the machine is not to be used for a prolonged period, switch it off so that the batteries are disconnected from all consumersThe diagram shows the main switch in the OFF position.

  • Page 46: Speed Adjustment

    Menzi Muck A111E Speed adjustment The DYGSY, together with the engine’s ECU, is responsible for adjusting the engine speed, and thus the control of the injection device, ensuring economical and efficient operation. For heavy loads, the ECU equalises the pressure of the diesel engine, making possible a higher capacity.

  • Page 47: Emergency Speed

    The emergency gas plug must remain in place. Do not remove. Heating/Air conditioning The Menzi Muck mobile allterrain excavator is fitted with a manual heater and can be supplied with an air conditioning system as an option. The system is controlled via the switches and pushbuttons on the instrument panel.

  • Page 48: Control

    Menzi Muck A111E 6.5.2 Control The controls for the heating and air conditioning system are installed on the instrument panel. Press the controls numbered in the diagram to adapt the settings of the heating and air conditioning system to meet your requirements.

  • Page 49: Windscreen Washer System

    Windscreen washer system The windscreen is equipped with a windscreen washer system in the field of vision. This is operated with a switch (11) on the instrument panel. 6.6.1 Windshield cleaner reservoir The cleaner tank for the windshield washing device is located in the rear underneath the boot lid.

  • Page 50: Lights

    Menzi Muck A111E Lights The MENZI MUCK is equipped with a warning indicator unit, a direction indicator unit and rear headlamps. 6.7.1 Warning indicator unit The warning indicator unit is switched on by pressing the switch (6) on the instrument panel. When the warning indicator unit is switched on, all four lights will flash ­...

  • Page 51: Central Lubrication (Optional)

    Central lubrication (optional) The lubrication cycle is actuated by the central lubrication itself. Central lubrication may, if necessary, be actuated using the switch (22). (If, for example, using water) Regular checking of lubrication tank (A) fill level. If the tank runs dry, the entire system must be bled after being filled.

  • Page 52: Operating The Upper Structure In Working Mode

    Menzi Muck A111E Operating the upper structure in working mode 7.1 General 7.1.1 Working regulations for hoisting operation in the EC. Lifting and moving loads with a hook up device, eg rope or chain is called hoisting operation. Dislocation of pieces, pipes or machines can be such a hoisting operation.

  • Page 53: Operating The Arm, Shaft, Bucket, Telescope And Swivel Device

    Operating the arm, shaft, bucket, telescope and swivel device Jib out Jib in Swing left Swing right Extension arm down Extension arm up Bucket closed Bucket open Telescoping rod out 10 Telescoping rod in Foot pedal for telescope (A) Operator's manual – Page ...

  • Page 54: Operating The Hydraulic Auxiliary Connections

    Menzi Muck A111E Operating the hydraulic auxiliary connections The MENZI MUCK mobile allterrain excavator is equipped with one electric and 11 hydraulic auxiliary connections for operating attached devices. Joystick operation is described on the pages to follow. P1 Small hydraulic auxiliary connection 80 l/min, Roflex 1/2"...

  • Page 55: Powerline

    7.3.2 Powerline The auxiliary pump (Powerline) is activated using the switch (27) on the instrument panel and the button (5) on the left joystick. The switch must be switched on first. As soon as the desired oil quantity is reached, the pump can be switched on using the button.The speed and the litre quantity can be set via the display.

  • Page 56: Hydraulic Quick Changer

    Menzi Muck A111E 7.3.3 Hydraulic quick changer The hydraulic quick coupler is secured by the switch (24). The switch (24) must be released before the quick­hitch system can be activated. This is done by pushing the safety bar on the switch and toggling at the same time.

  • Page 57: Operating Chassis

    Operating Chassis Chassis operation is described using the joystick arrangement. Various functions can be executed simultaneously and separately using the mini joystick. Caution when articulating the chassis When using the machine off­road, caution must be exercised to ensure the widest possible support (Fig.

  • Page 58: Joystick Left

    Menzi Muck A111E Joystick left For special joystick assignments, see Operating auxiliary equipment. reserve 12 Mountain pads 2 up (option) Windscreen wiper interval 13 Mountain pads 2 down (option) reserve 18 Feet left in front up Horn 19 Feet left in front down...

  • Page 59: Joystick Right

    Joystick right For special joystick assignments, see Operating auxiliary equipment. Change on bucket / steering 12 Mountain pads 2 up (option) Hydraulic freewheel (optional) 13 Mountain pads 2 down (option) reserve 18 Feet right in front up reserve 19 Feet right in front down reserve 20 Feet right in front out Idling mixture provision...

  • Page 60: Operating Auxiliary Equipment

    Menzi Muck A111E Operating auxiliary equipment Changing the bucket Set bucket down on flat surface. Remove locking pins (A). Rotate the bucket to relieve the pin (C). Remove the pin (C). Lower the bucket onto the floor. Move the boom to relieve pin the (B).

  • Page 61: Traction Winch

    Traction winch Press toggle switch 16 to activate the winch control. The cable winch can be run out and wound in using the accelerator pedal (B) Please refer to the cable winch operating instructions and observe the safety regulations. Make sure that the leak oil line coupler is correctly fitted. This prevents damage to the winch motor! (E) Pressure connections (F) Leak oil connection...

  • Page 62: Forestry Model - Woody 50 Harvester Head

    The instructions appearing here should be regarded as an addition to the Woody Harvester Operating Manual. The instructions describe only those functions required for the MENZI MUCK harvester operation. Further instructions are contained in the Woody Harvester Operating Manual. Before using the machine for the first time, the operator must familiarise himself with its equipment to enable reliable, economical and above all safe use of the extensive range of machine functions.

  • Page 63: Operating The Woody 50 Left Joystick

    9.4.4 Operating the Woody 50 left joystick Special joystick assignment for forestry equipment with the Woody 50 harvester head. reserve windscreen wiper interval 3. Control circuit 40L/min / electric winch (optional) hydraulic auxiliary connections 80L/min Powerline (Option) Hydraulic quick changer (optional) Feed unit up / down Position head / floating position Automatic drop position 10 Mountain pads up (option)

  • Page 64: Auxiliary Keypad

    Menzi Muck A111E 9.4.6 Auxiliary keypad The auxiliary keypad on the right joystick controls the various length or range functions. Please refer to the Operating Manual for the Woody Harvester for a precise description of the functions and how they operate.

  • Page 65: Operation Traction Drive

    Operation traction drive 10.1 General 10.1.1 Traction drive The machine is driven via all wheels (4x4) using four hydrostatic wheel hub drives with hydraulic differential locks.. The transverse differential lock can be enabled at the switch (25). Disable the lock when driving on roads or if the chassis is set wide. The wheel hub drives are equipped with an automatic parking brake.

  • Page 66: Driving Mode / Steering Mode

    10.2.4 Braking If the MENZI MUCK is to be brought to a standstill, allow the accelerator pedal to return to its centre position. If this deceleration is inadequate, locknuts can be used to shorten the brake path (by controlling the pedal in the opposite direction).

  • Page 67: Driving Positions

    10.3 Driving positions 10.3.1 Menzi Muck A111 T1.8 10.3.2 Menzi Muck A111 T2 Operator's manual – Page ...

  • Page 68: Transport

    Menzi Muck A111E Transport 11.1 Transport instructions Use transport vehicles only if they are in proper functioning condition and are licensed for road travel. If loading the vehicle using loading ramps: • Never exceed a drive pitch of 15°. •...

  • Page 69: Loading Example

    11.2 Loading example This example illustrates how a standard­model MENZI MUCK walking excavator is loaded without the use of ramps. This loading method may only be carried out by trained drivers and then, only at the driver’s own liability. Lower bucket to loading area of truck.

  • Page 70: Transport By Helicopter, Crane Or Skyline Crane

    The weights of the individual components are listed below. MENZI MUCK AG expressly refuses to accept liability for damage caused by incorrect disassembly and assembly of components and the use of contaminated fluids and lubricants.

  • Page 71: Component Mass

    11.4 Component mass 11.4.1 1 + 2 Cab assembly, complete with lights bar 575 kg Cab of construction machine complete with seat, fittings, etc. 470 kg cab of forestry machine complete with seat, fittings, etc. 490 kg Lights bar including headlights 85 kg 11.4.2 Center section...

  • Page 72: Chassis

    Menzi Muck A111E 11.4.3 Chassis 1­4 Chassis complete including turning distributor 1800 kg Chassis cover 90 kg Lower chassisbox 650 kg Lower ball race slewing ring 105 kg Upper chassisbox 600 kg 11.4.4 Stabilizers 1 ­ 4 Stabilizers, 4 of...

  • Page 73: Mountain Stabilizer

    11.4.5 Mountain stabilizer 1 ­ 5 Mountain stabilizer cpl, 2 of 750 kg Cylindre, 2 of 80 kg Deflection mechanism, 2 of 95 kg Support mountain stabilizer, 2 of 220 kg Steel pad, 2 of 100 kg Rubber pad, 2 of 100 kg 11.4.6 Boom...

  • Page 74: Maintenance And Repairs

    All filters are carefully adapted to the machine. Trouble­free operation and long service life of the en­ gine and the hydraulic parts can only be achieved if original parts are used. – Use only original parts. This ensures a trouble­free operation and a long lifetime. Menzi Muck AG on­ ly gives warranty for original parts. –...
  • Page 75 – Shut down engine and activate ignition. The hydraulic system has to be at zero­pressure by activating the control lever and opening the hydraulic tank screw­cap (hydraulic tank is pretensioned). – Shut down engine. Exceptions are only allowed for maintenance and repair works which cannot be carried out without running engine.

  • Page 76: The Main Points In Brief

    Menzi Muck A111E 12.2 The main points in brief Please observe the lubricating schedule, the operating instructions of MENZI MUCK and those of the engine manufacturer. Before putting into operation, check the oil level (see section 5). Observe Oil change in the engine, swivel transmission and hydraulic tank.
  • Page 77 Operator's manual – Page ...
  • Page 78 Menzi Muck A111E Page  – Operator's manual...
  • Page 79 Operator's manual – Page ...
  • Page 80 Menzi Muck A111E Page 0 – Operator's manual...

  • Page 81: Boom Lubrication Schedule: 8H Or Daily

    12.5 Boom lubrication schedule: 8h or daily Bucket cylinder Front boom Hose guide, boom Shaft cylinder Shaft cylinder, floor Boom cylinder Boom cylinder, floor Arm boom Centre part boom Operator's manual – Page ...

  • Page 82: Telescoping Boom Lubrication Schedule: 8H Or Daily

    Menzi Muck A111E 12.6 Telescoping boom lubrication schedule: 8h or daily Front side telescope Boom options Telescoping lubrication Front top telescope bank Front bottom telescope Rear side telescope Rear top telescope Rear bottom telescope Page  – Operator's manual...

  • Page 83: Lubrication Schedule Chassis: 50 H Or Daily

    12.7 Lubrication schedule Chassis: 50 h or daily Outside swivel foot Option sprang Inside swivel foot Sprag option Sprag, main bolt Ground support Sprag, deflection cylinder mechanism Bar support cylinder Sprag, deflection mechanism Sprag, front cylinder Ball race slewing ring Bar articulated cylinder Ground articulated cylinder Operator's manual –...

  • Page 84: Lubrication Schedule Chassis: 50H Or Weekly

    Menzi Muck A111E 12.8 Lubrication schedule chassis: 50h or weekly Rotating assembly, engine side Lubrication interval 1000h or annually Service lid for Rotating assembly, permanent lubricant fill boom side of the rotating assembly internal gearing and the gear pinion Lubricate rotating assembly in 3 to 4 positions every 50 h or weekly.

  • Page 85: Engine And Air-Conditioning Unit

    Engine and air-conditioning unit 13.1 General This Operating Manual contains no detailed information on servicing, starting or maintaining the diesel motor. It provides only auxiliary, important and machine­related data. Please refer to the engine manufacturer’s Operating Manual for detailed information. 13.1.1 Welding work If welding work is carried out on the machine, the following precautions must be taken to protect...

  • Page 86: Cooling Water Quality

    Menzi Muck A111E 13.3 Cooling water quality The cooling water quality you used has a significant influence on the efficiency and life span of the cooling system. Basically, a mix of maximum 40­ 60% anti­freeze should be used. Use clean and soft water for the cooling system (see the operating manual provided by the engine manufacturer).

  • Page 87: Servicing The Air Filter

    13.5 Servicing the air filter The interval for servicing the air filter unit depends on the dust concentration in the air and on the speed of the engine. Ideally the filter cartridges are only cleaned or replaced when the service switch is activated (no later than the ordered hours).

  • Page 88: Engine Oil And Filter Change

    Dismantle the engine plate (A) before changing the engine oil and filter. Undo the screws at the back of the engine plate and remove it. The Menzi Muck must be in a horizontal position to enable the engine oil to flow away cleanly. Before starting, place a suitable vessel below the drain.
  • Page 89 Apply clean engine oil to the new filter at the internal (A) and external (B) seals and apply to the filter thread. Wipe both sealing surfaces of the filter head (C, D) using a clean cloth. Make sure that the grooves in the dust seal (E) are correctly located in the slots in the housing.

  • Page 90: Fuel Filter Replacement

    Menzi Muck A111E 13.7 Fuel filter replacement Clean around the fuel filter thoroughly. Remove the wire from the water sensor (A). Loosen the drain seals (B) and drain the fuel into a suitable container. Raising the securing ring as it is being turned makes it easier to rotate over the catch.

  • Page 91: Bleeding The Fuel System

    13.7.1 Bleeding the fuel system Prevent fuel contamination. Do not open fuel lines to bleed the fuel system. Manually undo the bleed screw (A) at the fuel filter base by two full rotations. Actuate the fuel pump preliminary lever (B) on the fuel filter base until fuel escapes from the bleed screw.

  • Page 92: Cleaning The Crankcase Bleed Pipe

    Menzi Muck A111E 13.8 Cleaning the crankcase bleed pipe Remove the crankcase bleed pipe (A) and clean. Fit the bleed pipe. Make sure that the O­ring is correctly seated in the rocker cover of the elbow adapter.Tighten the hose clamp.

  • Page 93: 13.10 Heating/Air Conditioning System Maintenance

    The correct fill level or residual amount of compressor oil is checked by Menzi Muck engineers during servicing. However, should you need to top up the compressor oil, you should only use PAG diester oils. The oil used must be able to combine with the coolant in order that even system components which are separate from the compressor, in particular the expansion valve and binary pressure switch, can be lubricated.

  • Page 94: Electrical Equipment

    Menzi Muck A111E Electrical equipment 14.1 General The electrical equipment operates at an operating voltage of 24 Volts. The batteries aredry batteries with 815 A current start. The diesel engine is equipped with a 7.2 kW kw starter motor. A windscreeen wiper, horn, hour meter, fuel level indicator and two working headlights in front and on the back are also part of the equipment.

  • Page 95: Fuses

    14.2 Fuses The main fuse for protecting the electrical components is located below the rear cover to the left on the hydraulic oil tank mounting. No. Ampère Function 15 A Warning lights, High speed gear, Reserve valves, winch, Finemode 20 A Diesel filling pump, operator's seat 15 A Turning light, Radio...

  • Page 96: Main Fuse (70 A)

    Menzi Muck A111E Right parking light reserve reserve 15 A Radio control winch 15 A Maximum load limit control GLR 10 A Steering switchover 14.2.1 Main fuse (70 A) The main fuse for protecting the electrical components is located below the rear cover to the left on the hydraulic oil tank mounting.

  • Page 97: Control Module Menu

    14.4 Control module menu F1 in the basic menu opens the detail menu. F2 in the detail menu opens the control module menu. The active control modules can be checked in this view, hence enabling a more accurate diagnostics runs. This view is also the basis for the status menu described below.
  • Page 98 Menzi Muck A111E Accelerator Accelerator depressed at switch-on Accelerator Accelerator potentiometer defective Potentiometer short circuit to earth or +V Neutral switch defective Limiter potentiometer V max No diagnosis possible Speed potentiometer V max No diagnosis possible Diesel speed sensor Sensor short circuit or interrupt Battery voltage Voltage <...

  • Page 99: Joystick Diagnostic Menu

    14.6 Joystick diagnostic menu Starting from the control module menu, F5 opens the joystick diagnostic menu. This menu allows the user to check whether each individual switch on the joystick transmits the signal to the machine control Canbus. The cause of any error occurring is then easy to detect.
  • Page 100 Menzi Muck A111E DCE Alarm bleeper Electric winch Reserve Joystick button R3 Bucket ­ steering switchover valve Reserve Joystick button R4 Electric winch Solenoid valve LS support Windscreen wiper interval Horn Martin quick coupler Auxiliary hydraulic connection 80 l/min Auxiliary hydraulic connection 80 l/min 3.Control circuit 40 l/min...
  • Page 101 CR2011 Option module ID4 Rototilt Harvester Woody 50 Naarva Grip Feller Grab open Roller feed slow Guillotine Grab closed Close Grab Roller open / closed Rotator left Tilt left Close Grab Tilt up Tilt right Open Grab Loading Grab closed Open auxiliary Grab Roller feed forward Loading Grab open Close auxiliary Grab Roller feed forwards Tilt down...

  • Page 102: Service Menu

    Menzi Muck A111E 14.8 Service menu F1 in the basic menu opens the detail menu. From the detail menu, pressing F2 twice opens this menu. Here, the firmware and software version of the individual control components can be read off.

  • Page 103: Hydraulic System

    If using biodegradable hydraulic fluids, the following must be observed: Never mix biodegradable hydraulic oil with synthetic oil. (consequential damage) If you use oils other than those approved by MENZI MUCK AG (Panolin HLP Synth), the manufacturer shall not be held liable for any damages that result.

  • Page 104: Check Hydraulic Oil Level

    Menzi Muck A111E 15.3 Check hydraulic oil level Check level of hydraulic oil daily or before starting operation. 15.3.1 Machine setting The machine must be in the horizontal so that the oil level can be correctly read off. Fully lower the machine and position the support straight (push the drive wheels together and set the claws to the driving position).

  • Page 105: Replacing Hydraulic Oil Filter

    15.4 Replacing hydraulic oil filter 15.4.1 Replacing the return filter After 50 ­ 100 hours of operation, replace the filter during the first service.Then replace the hydraulic oil filter element after every 1000 hours of operation, annually or when the filter control light comes on. The filter must also be replaced every time the hydraulic oil is changed.

  • Page 106: Changing The Supply Pressure Filter

    Menzi Muck A111E 15.4.2 Changing the supply pressure filter After 50 ­ 100 hours of operation, replace the filter during the first service. Then after every 1000 hours of operation, annually or when the filter control light comes on. The filter must also be replaced every time the hydraulic oil is changed.

  • Page 107: Replacing The Partial Flow Filter (Optional)

    15.4.3 Replacing the partial flow filter (optional) The partial flow filter must be replaced after every 500 hours of operation. The filter is located on the hydraulic tank next to the filling nozzle. Remove the three screws (A) from the filter cover and detach the cover carefully. Remove the filter element (B) and dispose of it.

  • Page 108: Oil Filling Procedure

    The feed to the working, driving and fan pumps can be sealed off during repair work. First open the cleaning cover (see Section 4.5). The suction opening can then be sealed using the MENZI MUCK auxiliary tool (D) (sealing plug). Never start the engine with the connection opening sealed!

  • Page 109: Bleeding The Hydraulic Pumps

    15.8 Bleeding the hydraulic pumps Before start­up or after repairs to a hydraulic pump, the pump housing must be bled at the connection (T). The hydraulic pumps must never be operated with the cock closed. 15.9 Distributor gear The first oil change must be after approx. 50 to 100 hours of operation and then after every 1000 hours or 12 months, whichever is the earlier.

  • Page 110: 15.10 Installation Instructions For Pipe And Hose Lines

    Menzi Muck A111E 15.10 Installation instructions for pipe and hose lines The individual components of Hydraulic units are connected together by pipes and moving components by hoses. It is imperative that the following steps be carried out prior to disconnecting hose couplings and fittings or before replacing hoses and pipes: The boom assembly is to be placed on the ground.

  • Page 111: 15.11 Hydraulic Diagram

    15.11 Hydraulic diagram Operator's manual – Page ...
  • Page 112 Menzi Muck A111E Page  – Operator's manual...

  • Page 113: Swing

    Swing 16.1 Swing gear A hydromotor and a multiple disc brake are mounted on the swing gear. The hydromotor powers the swing gear which has the function of reducing the hydromotor speed to attain the necessary swing torque to allow the upper structure to rotate. The upper structure will be braked from the swinging motion over the swing gear and the hydromotor and held by the automatically braking multiple­plate brake.

  • Page 114: Rotating Ball Bearing Joint

    Menzi Muck A111E 16.2 Rotating ball bearing joint The upperstructure and chassis are joined by a roller bearing. Every 100­120 operating hours, lubricate the ball bearings by lubricating fittings in 3 to 4 positions with a grease gun. Shorter lubrication intervals: In the tropics, in high relative humidity, in high dust and dirt concentrations, in high temperature fluctuations and continual swing movements.

  • Page 115: Telescope

    Telescope 17.1 Readjusting at front side The adjustment screws (a) can be readjusted by releasing the locking screws. One turn clockwise reduces the play, and one turn anti­clockwise increases the play. It must be ensured that the adjustment screws are not tightened too much and the inner tube is not adjusted too much off­centre, as this can result in excessive wear.

  • Page 116: Drive Mechanism

    Menzi Muck A111E Drive mechanism 18.1 Maintenance The rear wheels are driven all four hydrostatic wheel­hub drives filled with gear oil. The wheel­hub drives are equipped with an automatic parking brake that also runs in an oil bath. The brake is adjustment and maintenance­free.

  • Page 117: Faults And Fault Rectification

    Faults and fault rectification 19.1 Trouble shooting on the engine Fault cause remedy Engine turns over, but will No fuel. Check fuel in tank. not start. Exhaust blocked. Clear exhaust clogging. Fuel filter clogged or full of water. Replace fuel filter or Fuel not reaching the injection pump or air in the drain off water from the filter.
  • Page 118 Menzi Muck A111E Engine temperature below Thermostat defective. Remove thermostat and check. normal. Temperature display or sensor defector. Check display, sensor and connections. impaired performance. Engine overload. Reduce load. Air intake clogged. Repair air filter. Fuel filter clogged. Replace filter inserts.
  • Page 119 Engine overheats. Engine overload. Reduce load. Coolant level below minimum. Fill radiator to correct level, check radiator and hoses for loose connections and leaks. Radiator clogged. Clean radiator. Radiator fan turns too slow Check speed and if too low disconnect electric cable from the fan control (full speed).
  • Page 120 Menzi Muck A111E Entire electrical system Main switch turned off. Turn on main switch. inoperable. Damaged battery connection Clean battery connections and tighten. Worn batteries. Contact approved workshop or engine dealer Main fuse burned out. Replace fuse. Worn batteries. Contact approved workshop or engine dealer Main fuse burned out.

  • Page 121: General Trouble Shooting On The Machine

    19.1 General trouble shooting on the machine Fault cause remedy Entire machine will not Diesel engine will not run. Start diesel engine. In the event of a fault, see move. „Trouble Shooting Engine“. Armrest not closed. Close armrest. Armrest switch inoperable. Check armrest switch, replace as required.
  • Page 122 Menzi Muck A111E working pressure too low. Leak in system. Fix leak. Working pump oil level too low. Ensure oil supply. Working pump sucks in air. Check intake line for leaks. No LS signal Measure LS pressure. Rectify LS pressure lost.
  • Page 123 windscreen wiper unit Power supply interrupted. Check fuse and power supply. inoperable. Windscreen wiper motor failed. Replace windscreen wiper motor. Windscreen washer pump failed. Replace windscreen wash water pump. No windscreen wash water. Top up windscreen wash water. Windscreen wash water line interrupted. Replace windscreen wash water line.

  • Page 124: Tightening Torque Table

    Menzi Muck A111E Tightening torque table Torque condition Strength class 0. . Torque in nm Oiled, lubricated dry, glued Oiled, lubricated . . dry, glued 14.0 16.4 Oiled, lubricated . . . dry, glued Oiled, lubricated dry, glued M10x1.25 Oiled, lubricated...

  • Page 125: Proof Of Service As Per Service Schedule

    Proof of service as per service schedule Operating hours Remarks / Deviations Date, Signature of mechanician _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________...
  • Page 126 Menzi Muck A111E Operating hours Remarks / Deviations Date, Signature of mechanician _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________ _________________________________________________ ___________________________________ _________________________________________________ ___________________________________ ______________ _________________________________________________...

  • Page 127: Warranty Provisions

    MENZI MUCK AG. The warranty shall also become void if service or repair work is performed by anyone that has not expressly been authorised by MENZI MUCK AG.

  • Page 128: Appendix

    Menzi Muck A111E Appendix Appendix 1: New Drive Mechanism Page  – Operator's manual...
  • Page 129 valid since 2007 Drive mechanism Reggiana The rear wheels are driven by two (four) hydrostatic wheel­hub drives filled with gear oil. The wheel­ hub drives are equipped with an automatic parking brake that also runs in an oil bath. The brake is adjustment and maintenance­free.

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