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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 FOREWORD This service manual has been specially prepared to provide all the necessary information for the proper maintenance and repair of the RAIDER Max 175 (EEC-approved for on-road use). The Buggy fits the needs of a wide variety of buggy users above 16 years old.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 General Information 1.1 Model Identification 1.1.1 Frame Number The frame number or VIN is stamped under the seat on the frame and stuck behind the seat. 1.1.2 Engine Number The engine number is located on the upper rear right engine case.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 2. Periodic Maintenance and Tune –up Procedures 2.1 Location of Parts Double-seat Awning Roll Bar Seat Control Panel Rearview Mirror Seat Belt Steering Wheel Headlight Front Mudguard Front Turning Wheel Light Front...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 Single-seat Steering Wheel Control Panel Seat Roll Bar Rear Rack Rearview Mirror Seat Belt Headlight Rear Shock Absorber Turning Light Rear Wheel Front Wheel Front Throttle Pedal Shock Absorber Please demand for a copy of the Parts Book from your dealer and locate each component location.
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Note: X: inspect, clean or replace if necessary; C: clean; A: adjust; L: lubricate; R: replace. Attention: In order to keep the 6-month warranty valid, please find an approved DAZON dealer to carry out the 1 service and quarterly service;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 2.3 Maintenance and Tune-up Procedures This section describes the servicing procedures of every item in the Periodic Maintenance Intervals Table above. 2.3.1 Spark Plug Clear up the carbon around the spark plug to prevent it from dripping into the cylinder when removing the spark plug.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 Inspection and Cleaning of Filters Paper Filter a) Remove the filter from its housing; Lightly tap the filter on an object to knock out the dust; c) Replace the filter element if it is wrinkled or torn. Foam Filter a) Remove the filter out of its steel cage;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 b) After expelling the gasoline remnant (about 5-10 ml) from the negative pressure switch and negative pressure tube, if the gasoline doesn’t flow, the switch is in good condition; otherwise, the negative pressure tube needs cleaning;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 Screw in the large cap. 2.3.10 Chassis Inspect, clean or replace it monthly if necessary and lubricate it quarterly. a) Grease the chassis bushings and bearings with some grease quarterly to make sure that they can operate smoothly and enjoy an extended life;...
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3. Engine 3.1 Lubrication System 3.1.1 Lubrication diagram 3.1.2 Trouble shooting The engine oil level is too low. a) The engine oil is consumed naturally; b) The engine oil leaks; c) The piston rings are worn.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.1.4 Engine Oil Inspection a) Stop the engine; b) Stay the vehicle on the flat ground for 2-3 minutes; c) Inspect the oil level. Note: The oil level gauge shouldn’t be screwed in. Replacement a) Remove the oil filler cover, and drain out the oil remnant when the engine is warm;...
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.2 Cylinder Head & Valve 3.2.1 Disassembly Diagram Timing Sprocket 2. Timing Chain 3. Tension Bar 4.Air Cleaner Bracket 5. Rocker Arm, Air Exhaust 6. Rocker Arm, Air Intake 7.Rocker Arm, Valve 8.Cam Shaft Comp.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.2.2 Trouble Shooting The compression is too low or not stable. a) Valve The lifter isn’t adjusted well; The valve is burnt or deformed; The valve spring is damaged; The valve timing is faulty;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 c) Insert the rocker arm shaft with the mark “IN” into the hole on the left side of the cylinder head cover and the hole of the rocker arm; At the same time, insert the rocker arm shaft with the mark “EX”...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 c) Turn fully outward the intake / exhaust valve dials until the dials can’t be turned any more; ward Valve Outward Dial Valve Dial d) Turn inward the intake / exhaust valve dials for Inward 1.5~ 2.0 scales (at this moment, the valve clearance should be 0.08mm~0.1mm);...
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.3 Drive Pulley, Clutch & Driven Pulley 3.3.1 Disassembly Diagram 1.Crankecase, Right 2.Driven Pulley Comp. 3.Belt 4. Drive Pulley Comp. 5.Gasket, Left Crankcase 6. Crankcase, Left 7.Special Screw Set 8.Shroud (Left Crankcase Cover)
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.3.2 Inspection of Drive Belt. a) Check if the belt is cracked and check if there is abnormal worn. b) Measure the width of the drive belt; Replace the belt if its width is below 17.5 mm 3.3.3 Inspection of Clutch.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.4 Final Transmission Box 3.4.1 Disassembly Diagram 1.Crankcase, Left 2.Shock Absorber Sleeve, Rear 3.Bearing 6004LU 4.Oil Seal 27*42*7 5.Final Shaft 6.Gear, Final Shaft 7. Washer 17.2*25*1 8. Bearing 6203 9.Needle Bearing NK 1412 9.Washer 14.5*28*1 11.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.4.2 Final Transmission Box Oil Inspection of Gear Oil Level. a) Stay the vehicle on the flat ground; b) Stop the engine and remove the oil level bolt; c) It is normal if the oil level parallels with the bolthole. Replacement of Gear Oil.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.5 AC Generator & Starting Clutch 3.5.1 Disassembly Diagram 1.Clutch,Starting 2.Reduction Gear Shaft, Starting 3. Reduction Gear, Starting 4.Magneto 5.Oil Level Dip Stick 6. Oil-Pass Bolt A 7. Oil-Pass Bolt B 8.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.5.2 Trouble Shooting The AC generator is faulty. a) The starter reduction gear is faulty. b) The starter motor revolves conversely. c) The wires haven’t been connected well. d) The starter clutch spring is broken, dirty or locked.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.6 Crankcase & Crankshaft 3.6.1 Disassembly Diagram 1.Shock Absorber Sleeve, Front 2.Stud Bolt M8*172 3.Stud Bolt M8*162 4.Crankcase ,Right 5.Connecting Rod, Crankshaft 6.Gasket, Left Crankcase 7. Stud Bolt M8*162 8.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.6.2 Trouble Shooting Engine noise a) The bearing is loose. b) The crankshaft pin bearing is loose. c) The piston pin and the piston pinhole are loose.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.7 Cooling System 3.7.1 Disassembly Diagram 3.7.2 Specifications Pressure of Water Tank 0.9+/-0.15 Kg/Cm2 Cover Petcock Volume of Cooling Fluid About 1450cc Water Tank: 1100 Cc Subsidiary Water Tank: 350 Cc Notes: a) Use the specified water tank fluid.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.7.3 Points for Attention The water pump repair and other operations of the cooling system can be carried out on the vehicle; Carry out the operations when the engine has cooled down; Don’t open the water tank cover when the water temperature is above 100¡...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 seal; b) Disassemble the water pump impeller; Remove the water pump impeller; c) Check the water seal and the water seal washer for damages and wear; Replace the water seal together with the water seal washer if necessary;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 g) Assemble the impeller pin on the shaft. Torque: 10 N.m Note: Fasten the impeller with the left thread. h) Replace the water pump water seal; Take out the water seal from the inside of the right crankcase cover;...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 Note: a) The heat adjuster shouldn’t touch the container directly. b) If the heat sensor opens at the normal temperature, replace with a new one. c) When the temperature adjuster has been open for 5 minutes, measure again at the temperature of 70¡...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 6. Thick Water Hose 3.8.2 Specifications Pipe Diameter 22mm Body Mark BS26-1245 Fuel Level 18.5+/-1.0mm Air Adjusting Screw 1 3/4 Main Jet Low Speed Jet # 35 Idle Speed 1500+/-100rpm 3.8.3 Points for Attention a) No smoke or fires in the working places.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 b) Connect a tube with the fuel-adding line of the carburetor; Connect the yellow wire of the choke with the battery + electrode; Connect the green wire of the choke with the battery - electrode. Blow with mouth after 5 min.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 b) Align the mark “F” within the range of +/-3º at the rotation of 1,700rpm. Ignition timing: B.T.D.C 13º+/-3 1700rpm. c) If the rotation is above 3,000rpm, the aligning mark should be located before the advanced ignition mark.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 3.8.12 Trouble Shooting The engine can’t start well.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005...
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 The engine doesn’t run stably or smoothly at the idle speed. a) The idle speed hasn’t been adjusted well. b) The mixture gas in the carburetor is too rich. c) The mixture gas in the carburetor is too lean.
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Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 b. Clean the carburetor and readjust the idle speed according to the steps below: a) Open the connecting tube between the air cleaner and carburetor. Connecting Tube b) Spray a little carburetor cleanser into the carburetor.
Raider Max 175 (single-seat, double-seat): Service Manual EEC Version:2.0 April 2005 4.Reverse Gearbox 4.1 Check and Service a) Every time before driving, check if the forward gear and backward gear/reverse gear can work agilely and smoothly; b) For the safety of traveling, the vehicle must be in the parking state when the reverse gear is working.
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