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Table of Contents
Related Manuals for Dazon Raider Classic 150
Summary of Contents for Dazon Raider Classic 150
- Page 2 This warranty does not apply to any part that in opinion of seller was defective because of improper maintenance, improper assembly, alterations, abuse, negligence or accident. Should warranty service be required on your vehicle during the 180 days warranty period, please contact your nearest authorized DAZON dealer for repairs.
- Page 3 DAZON has the right to make changes without notice.
- Page 4 Contents FOREWORD---------------------------------------------------------------------------------------------------------------------------5 A FEW WORDS ABOUT SAFETY------------------------------------------------------------------------------------------------5 IMPORTANT SAFETY INFORMATION------------------------------------------------------------------------------------------7 SAFETY LABELS---------------------------------------------------------------------------------------------------------------------10 ARE YOU READY TO DRIVE? ---------------------------------------------------------------------------------------------------11 IS YOUR VEHICLE READY TO DRIVE? --------------------------------------------------------------------------------------16 SAFE DRIVING PRECAUTIONS-------------------------------------------------------------------------------------------------19 OPERATION---------------------------------------------------------------------------------------------------------------------------24 SERVICE INSTRUCTIONS--------------------------------------------------------------------------------------------------------33 10. REPAIR----------------------------------------------------------------------------------------------------------------------------------39 11. PERIODIC CHECKS AND SERVICE------------------------------------------------------------------------------------------40 12. SPECIFICATIONS---------------------------------------------------------------------------------------------------------------------41 WIRING DIAGRAM ------------------------------------------------------------------------------------------------------------------44...
- Page 5 DAZON recommends a helmet, eye protection, and proper footwear to be worn at all times. We hope you will have a pleasant experience with our products and thanks again for choosing DAZON. A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your DAZON.
- Page 6 It is not practical or possible to warn you about all hazards associated with operating or maintaining the vehicle. You must use your own judgment. It is not practical or possible to warn you about all hazards associated with operating or maintaining a BUGGY; you must use your own good judgment.
- Page 7 This entire manual is filled with important safety information—please read it carefully. IMPORTANT SAFETY INFORMATION Your BUGGY will provide you with many years of service and pleasure providing you take responsibility for your own safety and understand the challenges you can meet while driving. There is much that you can do to protect yourself when you drive.
- Page 8 BUGGY does not have turn signals and other features required for use on public roads. Take Time to Learn & Practice Take time to become familiar with your DAZON buggy. Practice in a safe area until you build your skills and get accustomed to this Buggy’s handling characteristics.
- Page 9 Don't Drink and Drive Alcohol and driving don't mix. Never drink alcohol prior to or while driving your Dazon product.. Doing so can impair your judgment and reaction times. Avoid driving this BUGGY at night. Night time driving conditions can greatly reduce a driver's visibility and judgment. Driving at night is hazardous and can increase the possibility of an accident.
- Page 10 Skidding or Sliding The terrain surface can affect turns. Skidding in a turn is more likely to occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep your speed low and drive carefully.
- Page 11 ARE YOU READY TO DRIVE? Before each use, make sure you and your BUGGY are both ready to drive. To help get you prepared, this section discusses how to evaluate your readiness, what items you should check on your BUGGY, and adjustments to make for your comfort, convenience, or safety.
- Page 12 Protective Apparel For your safety, we strongly recommend that you always wear a DOT approved helmet, eye protection, and other protective clothing. Although complete protection is not possible, wearing proper gears can reduce the chance of injury when you drive. The following suggestions will help you choose the proper protective gear.
- Page 13 Operating this BUGGY without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of head and/or eye injury, possibly death in the event of severe accident. Always wear approved motorcycle helmet that fits properly and wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.
- Page 14 familiar with how this BUGGY works and handles. Practice driving the BUGGY in a safe area to build your skills. Do not drive in rough terrain until you get accustomed to the BUGGY's handling characteristics, and feel comfortable with its size and weight. Operating this BUGGY without proper instruction could increase your risk of an accident that could lead to serious injury or death.
- Page 15 No Alcohol or Drugs Alcohol, drugs and Buggies don't mix. Even a small amount of alcohol can impair your ability to operate a BUGGY safely. Likewise, drugs---even if prescribed by a physician---can be dangerous while operating a BUGGY. Consult your doctor to be sure it is safe to operate a vehicle after taking medication. Operating this BUGGY after consuming alcohol or drugs can seriously affect your judgment, cause delayed reactions, affect your balance and perception, and could result in serious injury or death.
- Page 16 If your BUGGY has overturned or has been involved in a collision, do not drive it until your BUGGY has been inspected by an authorized DAZON dealer. There may be damages or other problems you cannot see. Improper maintenance of this BUGGY or failing to correct a problem before use can result in a crash in which you can be seriously hurt or killed.
- Page 17 Tires: Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or excessive wear. Nuts & Bolts: Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight.
- Page 18 sure the engine stops. Steering Wheel: Check that the wheels turn properly as you turn the steering wheel. Cable: Check the cable housing for wear. Check the fittings for looseness. Replace or tighten as needed.
- Page 19 SAFE DRIVING PRECAUTIONS Off-Road Use Only Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavement. Driving on pavement can affect handling and control. You should not drive your BUGGY on pavement. Operating this BUGGY on paved surfaces may seriously affect handling and control of the BUGGY, and may cause the vehicle to go out of control.
- Page 20 Operating this BUGGY on public streets, roads or highways can cause collision with other vehicles. Never operate this BUGGY on any public streets, roads or highways, even dirt or gravel. Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls when driving your BUGGY. It is important to maintain your balance and to control the BUGGY.
- Page 21 Control Speed Driving at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your BUGGY, the terrain, visibility and other operating conditions, plus your own skills and experience. Operating this BUGGY at excessive speed increases your chances of losing control of the BUGGY, which can result in an accident.
- Page 22 Failure to use extra care when operating this BUGGY on unfamiliar terrain could result in the BUGGY overturning or going out of control. Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the BUGGY. Never drive past the limit of visibility.
- Page 23 Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner. When driving, always keep all four wheels on the ground. Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn.
- Page 24 Do not operate if pedal or engine throttle linkage fail to return to idle. If lubrication does not correct the problem, adjust or replace worn parts, contact your authorized DAZON dealer for assistance.
- Page 25 b. Brake The brake is located on the left side of the vehicle. Applying pressure to the pedal draws the brake calipers around the brake pumps (one at the rear wheel, two at the front wheel) and slows or stops the vehicle. c.
- Page 26 B. Pre-Drive Inspection Perform this pre-drive Inspection before each use. If not performed, serious damage to the vehicle or personal injury may result. a. Check for Engine Oil Level. Check for leaks, add oil if required. b. Check for Fuel Level. Add fuel if necessary and do not overfill. Check for leaks. c.
- Page 27 i. Check Sport Bar. Ensure all protective bars are in place and secure before operating the BUGGY. j. Check Brake Light. Check for proper operation. k. Check Wheels. Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins. l.
- Page 28 Component Locations...
- Page 30 C. Passengers The vehicle allows for two riders only. Combine maximum weight of driver and the passenger should not exceed 180kg or 4001bs. D. Seat Adjustment The seat must always be securely fastened in the position which best affords the operator control of the foot pedals, steering wheel, and the engine stop button.
- Page 31 Never operate this BUGGY when the provided seat is not securely fastened. To do so could result in personal injury or loss of life. Before attempting to adjust the seat ensure that engine is not running. E. Reverse Adjustment Press down the reverse lever to the “D” position so that the unit can move forward;...
- Page 32 F. Starting and Operating Instructions a. Before starting the engine, be sure that the driver is seated properly in the driver’s seat and tighten the seatbelt. b. Test the controls to learn how to start, turn and stop. c. Operate the BUGGY slowly until you are familiar with it. d.
- Page 33 SERVICE INSTRUCTIONS A. Service Air Cleaner Service air cleaner after every 20 hours of use NOTE: Service more often under dusty conditions. a. Remove cleaner cover 1. b. Remove air cleaner element 2, 3. c. Fill the non-flammable cleaning agent into a basin and dip the element in it.
- Page 34 Never operate this BUGGY when the provided seat is not securely fastened; this could result in personal injury or loss of life. Remove the filler plug located on rear side of engine. Tip the vehicle backwards slightly by blocking up the front end and drain oil into suitable container.
- Page 35 C. Spark Plug a. Remove the spark plug and inspect it each time you change the oil. (Use a spark plug wrench) The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce proper engine performance.
- Page 36 a. Warm up the engine (5~10 min) b. Gently tighten the air screw. Back out 2-3/8 turns counter clockwise. c. Connect the tachometer, adjust the throttle to limit the idle speed. The standard value is (1700 RPM). d. Turn the airscrew counter clockwise slowly and observe the RPM of the engine, stop adjusting as the RPM reaches the top speed.
- Page 37 F. Vehicle Lubrication Lubricate the vehicle every 90 days of use. Apply several drops of oil in the specific points. G. Chain Lubrication To increase chain life, it should be lubricated with a spray on type chain lubricant. H. Chain Adjustment Check the chain adjustment after first two hours of use.
- Page 38 c. Repeat the above two steps until chain is adjusted to desired fit. I. Adjustment of Front Shock There are five adjustable positions on the front shock. The default position is in the middle set by manufacturer. Use a round nut wrench as you adjust the shock. The tension of shock spring will increase as you screw to the left.
- Page 39 REPAIR A. Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. Tighten the nuts after replacing the wheels.
- Page 40 PERIODICAL CHECK AND SERVICE The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas require more frequent servicing Items First week Monthly Quarterly Yearly Tire pressure/wear, Brake performance, Tightness of screws Air cleaner Carburetor Spark plug C, A...
- Page 41 A: adjust C: clean I: inspect, clean or replace if necessary. L: lubricate R: replace SPECIFICATIONS DIMENSIONS Overall Length 2159mm Overall Width 1400mm Overall Height 1470mm Wheelbase 1499mm Ground Clearance 170mm ENGINE Type Forced air-cooled, single cylinder, 4-Stroke Engine Capacity 150cc Displacement 149.5cc...
- Page 42 Lubricate Oil SAE 10W/30 Ignition C.D.I. Starting Electric Spark Plug C7HSA (NGK) Transmission Automatic C.V.T. Carburetor MIKUNI, BS24J Lubrication Force & Splash CAPACITIES Maximum Load 400lbs Fuel Tank 7.0L Engine Oil 850ml Starting <5s Climbing 25º Battery 12V 8Ah Head Light 12V 21W Tail Light 12V 21W/5W...
- Page 43 Fuse Brake Track <7 m@20miles/h Top Speed 22 miles/h CHASSIS Front/rear Brake Hydraulic disc, left foot control Front Tire 19 x 7-8 Rear Tire 22 x 11 –10 Front Suspension Independent Dual A-Arm Rear Suspension Swing Arm/Double Damped Shock TIRE PRESSURE Front 175kpa Rear...
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