Volvo Penta MD22 Workshop Manual page 70

Cylinder block
10
Remove the cylinder head assembly, operations
12A-07.
11
Remove the oil pump, operation 20A-11.
12
Remove the oil filter/ separator unit.
13
Remove the oil pan, operation 18A-03.
14
Remove the pistons and connecting rods assembly,
operation 13A-03.
15
Remove the crankshaft pulley, operation 14A-09.
16
Remove the mounting bracket for the fuel injection
pump (A).
17
Remove the mounting screws and washers if the
cooler nozzle is not installed.
18
Clean the new cylinder block carefully. Check that
all the oilways are clear and clean. Ensure that the
plug is installed in the rear end of the pressure
channel.
19
If the cooler nozzle is not used, install the mounting
screws and washers to drain the oil hole and tighten
the screws to 22 Nm.
68
20
Install the fuel injection pump bracket. Check that
the guide pins (A1) is correctly installed. Tighten
the mounting screws to 43 Nm.
21
Install the crankshaft and if necessary, the separate
housing oil stuffing box, see section 14.
22
Install the pistons and connecting rods assembly,
operation 13A-03.
23
Install the oil pan, operation 18A-03.
24
Install the oil filter/ separator unit.
25
Install the flywheel cover and the flywheel, see sec-
tion 21.
26
Install the oil cooler if necessary, operation 20A-11.