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Table of Contents
Related Manuals for Volvo Penta MD2010
Summary of Contents for Volvo Penta MD2010
- Page 1 INSTRUCTION BOOK MD2010, 2020, 2030, 2040...
- Page 2 The warranty card you receive can, of course, add your own notes) in order that you may should be filled in and returned to VOLVO PENTA by your enjoy trouble-free running. sales representative: this is important both for us and for you.
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Page 3: Table Of Contents
Instruction book Marine Diesel Engines MD2010, MD2020, MD2030, MD2040 Contents Introduction Laying-up Engine description ........... 2 Inhibiting ..............12 Number plate and engine designation ....... 3 Recommissioning, launching ........12 Operation Electrical system Before starting ............6 Electrical system ........... 14 Starting .............. -
Page 4: Introduction
Introduction MD2010 with reverse gear MS2L-D MD2010 with reverse gear MS2L-D MD2020 with 120S-drive MD2020 with 120S-drive Illustrations for guidance (pages 2 and 3) 1. Coolant filler cap 13. MD2040: Air filter. Other engines: Air intake 14. Seawater pump 2. Expansion tank 3. - Page 5 Type designations (example) Approval No. Engine: (Certifying) Engine designat. Reverse gear designat. (or drive designation) Serial number Serial number Product number Product No.- Engine designation Serial number Product No. Reverse gear/S-drive: Designation Ratio Product No. Serial number MD2030 with reverse gear MS2A-D MD2030 with reverse gear MS2A-D MD2040 with reverse gear MS2L-D MD2040 with reverse gear MS2L-D...
- Page 6 Instruments 1. Rev. counter/Blind plug* There are three types of main panel (A, B and C). The rev. counter shows the engine speed. Multiply the value by 100 to calculate revolutions per minute. Full Standard (alternatives “A” and “B”) throttle: operating range: 3200–3600 r/min. * NB.
- Page 7 11. Pressure switch – instrument lighting 12. Pressure switch – alarm test Controls The Volvo Penta single-lever control combines the throttle and gear shift functions in one lever. When starting, for ex- ample, the gear change function can easily be switched off so only the engine speed is affected by the lever.
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Page 8: Operation
Operation Measures to be taken before starting 1. Open the bottom cock for the cooling water intake. 2. Open the fuel cocks. 3. Check that no leakage of water, fuel or oil occurs. 4. Check the level of coolant. The level should be just below the filler neck, or between the MIN and MAX marks on the separate expansion tank (extra). - Page 9 NB. For maximum fuel economy, avoid running on full The following applies to all engines regardless of the throttle. The maximum cruising speed is the maximum type of instrument panel: speed reached minus approx. 300 r/min. NB: The starter motor must never be switched on When under sail, the control lever should be in the neu- when the engine is running.
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Page 10: Maintenance
Maintenance General description for MD 2010, MD 2020, MD 2030 NB: Stop the engine and cut the power using and MD2040. the main switches before service work is be- gun! Check daily before starting 1. Check the coolant level. Warning! Open the filler cap very carefully if the engine is hot. - Page 11 Change the belt if it looks worn or is cracked. After changing the belt: Re-check the tension of the belt after about one hour’s running. MD2010, MD2020 MD2030, MD2040 6. Check the level of electrolyte in the battery. Warning! Use protective goggles. The batteries contain oxyhydrogen gas and extremely corrosive sulphuric acid.
- Page 12 Service every 200 hours of operation, or at least once a year 10.Drain the oil from the S-drive. Use a collecting vessel. Contact an authorised Volvo Penta Service Workshop if the oil looks grey. Warning! Hot oil can cause burn injuries. 11.Refill the S-drive with new oil.
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Page 13: Coolant
Coolant Some checks are best carried out in connection with in- hibiting/recommissioning. These maintenance actions Use a mixture of 50% Volvo Penta antifreeze (glycol) are marked “–“. and 50% clean water (as neutral as possible) for the en- gine’s internal cooling system (freshwater system). -
Page 14: Laying-Up
Inhibiting, Recommissioning Inhibiting an engine to be out of Fill the reservoir with a mixture of 50% Volvo Penta glycol operation and 50% freshwater, then repeat the same procedure. Alternatively, a mixture of freshwater and emulsifying oil The engine must be started and warmed up at least can be used. -
Page 15: Recommissioning, Launching
Check the painting of the S-drive. Touch up damaged ar- Check the zinc anode* (zinc ring “4”). Change the anode eas using Genuine Volvo Penta drive Paint. Then coat if it is consumed more than 50%. the drive with a Teflon®* agent for aluminium drives. We... -
Page 16: Electrical System
Launching, Electrical system All anti-fouling paints are poisonous and by definition Warning! When charging, the batteries give off hy- more or less harmful to our marine environment. Avoid drogen gas which forms oxyhydrogen gas with air. such products. Most countries have a legislation which This gas is inflammable and extremely explosive. -
Page 17: Wiring Diagrams
Wiring diagrams Standard instrument panels (“A” and “B”) Wire colours 1. Instrument lighting 10. Connector for connecting neutral 2. Rev. counter/blind plug* position switch, if applicable (extra = Blue 3. Warning light, coolant temperature equip.) LBL = Light blue 4. Warning light, oil pressure 11. - Page 18 De luxe instrument panel (“C”) 1. Instrument lighting 2. Voltmeter 3. Oil pressure gauge 4. Coolant temperature gauge 5. Warning light, coolant temperature 6. Warning light, oil pressure 7. Warning light, charging 8. Control light, heating 9. Electronic unit (alarm) 10.
- Page 19 Cable areas in mm are stated after the colour code in the wiring diagram. Where no area is stated 1.5 applies Volvo Penta does not supply the dashed wires. Proposal for connection of oil bilge pump Relation mm /AWG* (draining and filling) * American Wiring Gauge Wire area 1.5 mm...
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Page 20: Technical Data
Technical data General Engine designation ..........MD2010 MD2020 MD2030 MD2040 No. of cylinders ..........Bore ..............67 mm 67 mm 75 mm 84 mm (2.638 in) (2.638 in) (2.953 in) (3.307 in) Stroke ..............64 mm 64 mm 72 mm 90 mm (2.520 in) - Page 21 Electrical system MD2010 MD2020 MD2030 MD2040 System voltage ..........12 V 12 V 12 V 12 V Fuses ..............Battery capacity (starter battery) ....... 70 Ah 70 Ah 70 Ah 70 Ah Alternator, voltage/max. amperage ....14V/60A 14V/60A 14V/60A 14V/60A output approx.
- Page 22 Troubleshooting Troubleshooting schedule – engine Runs Engine Engine Does not Gets Cause of fault unevenly, does not stops reach full abnormally start speed vibrates Check the batteries, electric wires, main switches. Check amount of fuel, fuel cocks, fuel filter and fuel (for any impurities, water, air).
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Page 23: Engine
Owner Name: ................. Tel.: ........... Address: ........................Nearest Volvo Penta Service Dealer Name: ............... Tel.: ........... Address: ........................Engine Engine type: ........................Serial No.: ........................Reverse gear/S-drive Type: ..............Ratio: ........... Serial No.: ........................ - Page 24 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...