Ricoh G112 Service Manual
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CÓPIA NÃO CONTROLADA
G112/G113/G116/G094/G095/G091

SERVICE MANUAL

001705MIU
RICOH GROUP COMPANIES
CÓPIA NÃO CONTROLADA

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Summary of Contents for Ricoh G112

  • Page 1: Service Manual

    CÓPIA NÃO CONTROLADA G112/G113/G116/G094/G095/G091 SERVICE MANUAL 001705MIU RICOH GROUP COMPANIES CÓPIA NÃO CONTROLADA...
  • Page 2 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 3 CÓPIA NÃO CONTROLADA ® ® RICOH GROUP COMPANIES CÓPIA NÃO CONTROLADA...
  • Page 4 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 5 CÓPIA NÃO CONTROLADA G112/G113/G116/ G094/G095/G091 SERVICE MANUAL 001705MIU CÓPIA NÃO CONTROLADA...
  • Page 6 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 7 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH CORPORATION.
  • Page 8 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 9 Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program. Untrained uncertified users utilizing...
  • Page 10 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 11 MLP28n G116 P7535n LP135n Aficio AP610N MLP35n G094 P7325 LP026 Aficio AP400 MLP25 G095 P7325n LP026n Aficio AP400N MLP25n G091 P7132n LP032 Aficio AP600N MLP32 DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 09/2003 Original Printing 03/2005 G112/G113/G116 Addition CÓPIA NÃO CONTROLADA...
  • Page 12 CÓPIA NÃO CONTROLADA Trademarks ® ® ® Microsoft , Windows , and MS-DOS are registered trademarks of Microsoft Corporation in the United States and /or other countries. ® PostScript is a registered trademark of Adobe Systems, Incorporated. ® is a registered trademark of Hewlett-Packard Company. ®...
  • Page 13: Table Of Contents

    CÓPIA NÃO CONTROLADA NOTE: In this manual, “G112 Series” includes the G112, G113, G094, and G095 models. “G116 Series” includes the G116 and G091 models. G112/G113/G116/G094/G095/G091 TABLE OF CONTENTS INSTALLATION 1. INSTALLATION................1-1 1.1 INSTALLATION REQUIREMENTS ............1-1 1.1.1 ENVIRONMENT [ALL MODELS]............1-1 1.1.2 MACHINE LEVEL [ALL MODELS]............1-1...
  • Page 14 3.3.1 FRONT COVER [ALL MODELS] ............3-4 3.3.2 UPPER COVER [G112 SERIES]............3-4 3.3.3 UPPER COVER [G116 SERIES]............3-5 3.3.4 BY-PASS TRAY UNIT [ALL MODELS]..........3-5 3.3.5 EXTERIOR COVERS [G112 SERIES] ..........3-6 3.3.6 EXTERIOR COVERS [G116 MODELS] ...........3-6 3.4 LASER UNIT .....................3-7 3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS] ......3-7 3.4.2 POLYGON MIRROR MOTOR [ALL MODELS].........3-8...
  • Page 15 5.10 DIP SWITCHES [ALL MODELS] ............5-35 Controller Board..................5-35 5.11 NVRAM DATA UPLOAD/DOWNLOAD [G113/G116]......5-36 Uploading NVRAM Data ..............5-36 Downloading NVRAM Data..............5-37 5.12 SD CARD APPLI MOVE [G113/G116] ..........5-37 5.12.1 OVERVIEW ..................5-37 5.12.2 MOVE EXEC ................5-38 5.12.3 UNDO EXEC ................5-39 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 16 DETAILED SECTION DESCRIPTIONS 6. DETAILED SECTION DESCRIPTIONS ........6-1 6.1 OVERVIEW ....................6-1 6.1.1 MECHANICAL COMPONENT LAYOUT [ALL MODELS] ....6-1 6.1.2 PAPER PATH [G112 SERIES] ............6-2 6.1.3 PAPER PATH [G116 SERIES] ............6-3 6.2 BOARD STRUCTURE................6-4 6.2.1 BLOCK DIAGRAM [G112 SERIES] ..........6-4 6.2.2 BLOCK DIAGRAM [G116 SERIES] ..........6-5...
  • Page 17 Paper Size Detection [G116 SERIES] ..........6-26 Paper End Detection................6-27 Remaining Paper Detection ..............6-28 6.4.3 BY-PASS TRAY [G091/G094/G095] ..........6-29 6.4.4 BY-PASS TRAY [G112/G113/G116] ..........6-30 6.5 IMAGE FUSING AND PAPER EXIT [ALL MODELS] ......6-31 6.5.1 OVERVIEW ..................6-31 6.5.2 FUSING DRIVE [ALL MODELS].............6-32 6.5.3 FUSING ENTRANCE AND GUIDE SHAFT [ALL MODELS] ..6-32...
  • Page 18 7.3.1 NORTH AMERICAN VERSION ............7-29 7.3.2 EUROPEAN VERSION ..............7-30 8. MACHINE CONFIGURATION ..............7-31 8.1 SYSTEM COMPONENTS ..............7-31 INTERNAL OPTIONS..............7-32 SPECIFICATIONS (G112/G113)............. 7-33 1. GENERAL SPECIFICATIONS..............7-33 2. PHYSICAL SPECIFICATIONS ..............7-34 3. CONTROLLER ..................7-35 4. SUPPORTED PAPER SIZES..............7-36 5. OPERATION PANEL LED SPECIFICATIONS ..........7-37 6.
  • Page 19 PAPER TRAY UNIT (G555)/ENVELOPE FEEDER (G556) SEE SECTION G555 FOR DETAILED TABLE OF CONTENTS PAPER TRAY UNIT (G399)/ENVELOPE FEEDER (G807) SEE SECTION G399/G807 FOR DETAILED TABLE OF CONTENTS DUPLEX UNIT (G806) SEE SECTION G806 FOR DETAILED SECTION DESCRIPTION G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 20 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 21: Important Safety Notices

    CÓPIA NÃO CONTROLADA  IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the printer and peripherals, make sure that the printer power cord is unplugged. 2. The wall outlet should be near the printer and easily accessible. 3.
  • Page 22: Laser Safety

    CÓPIA NÃO CONTROLADA LASER SAFETY The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer.
  • Page 23 CÓPIA NÃO CONTROLADA Lithium Batteries (Memory Back-up)  CAUTION The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.
  • Page 24 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 25: Installation

    CÓPIA NÃO CONTROLADA INSTALLATION PREVENTIVE MAINTENANCE REPLACEMENT AND ADJUSTMENT TROUBLESHOOTING FOUR-BIN MAILBOX G553 SERVICE TABLES DUPLEX UNIT G361 DUPLEX UNIT G552 DUPLEX UNIT G806 DETAILED DESCRIPTIONS SPECIFICATIONS PAPER TRAY UNIT G360/ENVELOPE FEEDER G362 PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 PAPER TRAY UNIT G399/ENVELOPE FEEDER G807 ONE-BIN SHIFT TRAY G554 CÓPIA NÃO CONTROLADA...
  • Page 26 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 27: Installation

    CÓPIA NÃO CONTROLADA INSTALLATION SECTION 1 INSTALLATION REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 28 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 29: Installation Requirements

    Place the machine near the power source, providing the clearance as shown below: A: Over 10 cm (4 inches) B: Over 10 cm (4 inches) C: Over 100 cm (40 inches) D: Over 10 cm (4 inches) G094I500.WMF G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 30: Power Supply [All Models]

    (NOTE: The Mailbox and One-Bin Shift Tray are not supported for the G116 model.) 1.2.3 MEMORY OPTIONS [ALL MODELS] 1. Installing the Memory Unit: Section two of the Set-up Guide. 2. Installing the Hard Disk: Section two of the Set-up Guide. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 31: Printer Interface Options [All Models]

    G116 Maintenance Kits. Use the Maintenance Kit that is unique to each model.) • AIO (NOTE: The G094/G095 AIO can be used in the G112/G113 models, and vice versa. The same interchangeability applies to the G091 and G116 AIO cartridges.) G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 32 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 33 CÓPIA NÃO CONTROLADA PREVENTIVE MAINTENANCE SECTION 2 PREVENTIVE MAINTENANCE REVISION HISTORY Page Date Added/Updated/New 12/11/2003 PM schedule CÓPIA NÃO CONTROLADA...
  • Page 34 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 35: Preventive Maintenance Schedule

    USER MAINTENANCE 2. PREVENTIVE MAINTENANCE SCHEDULE 2.1 USER MAINTENANCE NOTE: The G091/G094/G095 and the G112/G113/G116 Maintenance Kits are not interchangeable. Ensure you are using the correct kit for the model you are servicing. The customer can do all PM items with the Maintenance Kit.
  • Page 36: Service Maintenance

    PM. • 7-804-1: Transfer roller • 7-804-2: Paper feed roller • 7-804-3: Fusing unit. • (G116/G112/G113 only) SP 7804 255: Paper Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect 2.2.1 MAIN UNIT [ALL MODELS] Item Quantity...
  • Page 37: One-Bin Shift Tray [G091 Only]

    Clean with water Trays Clean with water NOTE: The optional One-Bin Shift Tray and the Four Bin Mailbox units are for the G091 machine only. [These two options are not supported for the successor G116 model.] G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 38 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 39: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA REPLACEMENT AND ADJUSTMENT SECTION 3 REPLACEMENT AND ADJUSTMENT REVISION HISTORY Page Date Added/Updated/New 4 ~ 5 12/11/2003 Replacement & Adjustment 12/11/2003 Replacement & Adjustment 05/03/2005 Exterior covers 8 ~ 9 12/11/2003 Replacement & Adjustment 12/11/2003 Replacement & Adjustment 12/11/2003 Replacement &...
  • Page 40 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 41: General

    4. Work on a flat and clean surface. 5. Replace with authorized components only. 6. Do not force plastic material components. Ensure that all components are returned to their original positions, when you have completed service activity. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 42 Paper Feed 1. Do not touch the surface of paper feed rollers. 2. To avoid misfeeds, the side and end fences in each paper tray must be positioned correctly so as to align with loaded paper size. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 43: Releasing Plastic Latches [All Models]

    Scanner Positioning Pin (4 pieces/set) in common with the G073 series and other models. B6455010 SD Card Kit (64MB) Used for service activities (firmware update, etc.). (Use with G112/G113/ G116) B6456800 USB Reader/Writer For use with SD Card Kit (Use with G112/G113/G116)
  • Page 44: Covers

    3.3.1 FRONT COVER [ALL MODELS] To open the front cover, gently push the cover inward (2 hooks). G094R514.WMF 3.3.2 UPPER COVER [G112 SERIES] NOTE: Remove the exit guide plate after you have removed the upper cover. Open the front cover and rear cover (3 clamps, 2 harnesses).
  • Page 45: Upper Cover [G116 Series]

    [C]: Open the exit guide plate. [D]: Upper cover ( x4) G091R201.WMF 3.3.4 BY-PASS TRAY UNIT [ALL MODELS] NOTE: Remove the by-pass tray unit before removing the exterior covers. [A]: By-pass tray unit (2 hooks) G094R006.WMF G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 46: Exterior Covers [G112 Series]

    CÓPIA NÃO CONTROLADA COVERS Rev. 05/2005 3.3.5 EXTERIOR COVERS [G112 SERIES] NOTE: Pull out the standard paper tray before removing the front cover. To remove the left or right cover, separate the machine from the optional paper tray unit first.
  • Page 47: Laser Unit

     WARNING Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. Laser beams can cause serious eye damage. 3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS] G094R516.WMF G094R517.WMF G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 48: Polygon Mirror Motor [All Models]

    G094R518.WMF 3.4.3 LASER SYNCHRONIZATION DETECTOR [ALL MODELS] Operation panel ( 3.3.2) Upper cover ([G094/G095] 3.3.2, [G091] 3.3.3) By-pass tray unit ( 3.3.4) Exterior covers ([G094/G095] 3.3.5, [G091] 3.3.6) [A]: Laser synchronization detector ( x 1) G094R519.WMF G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 49: Laser Unit

    CÓPIA NÃO CONTROLADA LASER UNIT 3.4.4 LASER UNIT [G112 SERIES] Upper cover ([G112 Series] 3.3.2, [G116 Series] 3.3.3) Exterior covers ([G112 Series] 3.3.5, [G116 Series] 3.3.6) [A]: Clip [B]: Laser unit ( x 4, 1 flat cable,  x When reinstalling the laser unit.
  • Page 50: Laser Unit [G116 Series]

    3.2 Exterior Covers) Left cover ( 3.2 Exterior Covers) [A]: 230V machine only: Sheet ( x 1) [B]: Thermistor ( x 1) [C]: Clip [D]: Laser unit ( x 4, 1 flat cable,  x 2) G112/G113/G116/G094/G095/G091 3-10 CÓPIA NÃO CONTROLADA...
  • Page 51 CÓPIA NÃO CONTROLADA LASER UNIT When reinstalling the laser unit Use the scanner positioning pin (P/N: A0069104) to reinstall the unit. G091R208.WMF [E]: Set the positioning pins as shown above. Then secure the laser unit. 3-11 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 52: Laser Diode Unit [All Models]

    2) Do not touch any variable resistors on the LD board. When re-installing the LD unit: Tighten the screw [C] until the unpainted portion of the screw [a] is not visible. After installing the LD unit, perform the Laser Beam Pitch Adjustment ( 3.4.7). G112/G113/G116/G094/G095/G091 3-12 CÓPIA NÃO CONTROLADA...
  • Page 53: Laser Beam Pitch Adjustment [All Models]

    • Cross-stitch pattern: The thin lines are of uniform thickness (no striping effect should appear on the printout). • Grid pattern: The diagonal lines appear clearly and are of normal density. G094R523.WMF Adjustment complete Adjustment not complete 3-13 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 54: Transfer Roller [All Models]

    Remove the AIO cartridge before removing the transfer roller [A]: Transfer roller G094R524.WMF 3.6 TONER END SENSOR [ALL MODELS] Remove the AIO cartridge before removing the transfer roller [A]: Toner end sensor (4 hooks,  x 1) G094R525.WMF G112/G113/G116/G094/G095/G091 3-14 CÓPIA NÃO CONTROLADA...
  • Page 55: Fusing

    Allow time for the unit to cool before doing the following procedure. 3.7.1 FUSING UNIT [ALL MODELS] NOTE: Lift both hooks before attempting to remove the fusing unit from the machine. [A]: Rear cover [B]: Fusing unit (2 hooks [C]) G094R007.WMF 3-15 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 56: Hot Roller And Fusing Lamp [All Models]

    3.7.1) [A]: Left cover ( x 1) [B]: Upper fusing unit assembly ( x 4, 2 springs) [C]: Right cover ( x 1) [D]: Lamp holders ( x 1 each) (Procedure continued on next page) G112/G113/G116/G094/G095/G091 3-16 CÓPIA NÃO CONTROLADA...
  • Page 57 [E]: Fusing Lamp ( x 2) NOTE: The colored cable must be at the hot roller gear side. [F]: Guide plate (3 hooks) [G]: Hot roller strippers (1 spring each) [H]: Hot roller (2 C-rings, 1 gear, 2 bushings) 3-17 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 58: Pressure Roller [All Models]

    CÓPIA NÃO CONTROLADA FUSING 3.7.3 PRESSURE ROLLER [ALL MODELS] G094R012.WMF Fusing Unit ( 3.7.1) Hot roller and fusing lamp ( 3.7.2) [A]: Pressure roller [B]: Bushing [C]: Pressure roller lever [D]: Spring G112/G113/G116/G094/G095/G091 3-18 CÓPIA NÃO CONTROLADA...
  • Page 59: Thermistor And Thermostat [All Models]

    [D]: Thermistor ( x 1, 1 harness) [E]: Thermostat ( x 1) NOTE: 1) When removing the thermistor, remove the entire unit first and then separate it into two parts. 2) Do not touch the thermostat with your hands. 3-19 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 60: Hot Roller Strippers [G112 Series]

    CÓPIA NÃO CONTROLADA FUSING 3.7.5 HOT ROLLER STRIPPERS [G112 SERIES] G094R003.WMF Hot roller and fusing lamp ( 3.7.2) NOTE: Extra Hot Roller Strippers 1) Two extra hot roller strippers [A] are available for this machine. These are used to provide a better grip for narrower paper. This helps prevent paper from curling around the hot roller.
  • Page 61: Hot Roller Strippers [G116 Series]

    NOTE: Before installing the new hot roller, peel off 3 cm (1 inch) from both ends of the protective sheet on the new roller. Also, remove the rest of the paper before starting the machine. 3-21 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 62: Paper Feed

    1. Replace the spring. 2. Insert the right side of the friction pad first followed by the left side. 3. Gently push the friction pad down into the slot and then pull forward very slightly. G094R010.WMF G112/G113/G116/G094/G095/G091 3-22 CÓPIA NÃO CONTROLADA...
  • Page 63: By-Pass Tray [G112/G113/G116]

    CÓPIA NÃO CONTROLADA BY-PASS TRAY 3.9 BY-PASS TRAY 3.9.1 BY-PASS TRAY UNIT AND BY-PASS FEED ROLLER [ALL MODELS] G094R528.WMF G094R527.WMF Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) Front cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) Remove the AIO [A]: Paper guide ( x 2) [B]: Actuator [C]: Solenoid (...
  • Page 64: Printer Controller Board [All Models]

    CÓPIA NÃO CONTROLADA PRINTER CONTROLLER BOARD [ALL MODELS] 3.10 PRINTER CONTROLLER BOARD [ALL MODELS] The board for the G112/G094 is different from the board for the G113/G095. Make sure to install the correct board. NOTE: 1) Remove the Duplex Unit before you remove the controller board.
  • Page 65: Engine Board [All Models]

    CÓPIA NÃO CONTROLADA ENGINE BOARD [ALL MODELS] 3.11 ENGINE BOARD [ALL MODELS] G094R529.WMF Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) Printer controller board ( 3.10) [A]: Bracket ( x 7, 1 grounding wire) NOTE: Be careful not to damage the flat cable.
  • Page 66: Main Motor [All Models]

    CÓPIA NÃO CONTROLADA MAIN MOTOR [ALL MODELS] 3.12 MAIN MOTOR [ALL MODELS] Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) [A]: Main motor ( x 4,  x 1) G094R530.WMF 3.13 SOLENOIDS AND CLUTCHES [ALL MODELS] Left cover ([G094/G095] 3.3.5, [G091] 3.3.6)
  • Page 67: Power Supply Board And High Voltage Supply Board [All Models]

    POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD 3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD [ALL MODELS] G094R004.WMF G094R532.WMF Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) Fusing unit ( 3.7.1) [A]: PSU cover ( x 2) [B]: PSU assembly ( x 7, all connectors) [C]: High voltage supply board (...
  • Page 68: Cooling Fan [All Models]

    COOLING FAN [ALL MODELS] 3.15 COOLING FAN [ALL MODELS] NOTE: The cooling fan must be reinstalled to the original position. Do not reinstall the cooling fan opposite to the original position. Right cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) G094R501.WMF [A]: Cooling fan (...
  • Page 69: Image Adjustment

    Examples of parallelogram images NOTE: Use the scanner positioning pin (P/N: A0069104) for the adjustment. 1. Remove the upper cover ([G112 Series] 3.3.2, [G116 Series] 3.3.3) 2. Put the positioning pin into one of the two positioning holes on the laser unit, depending upon the image adjustment required.
  • Page 70 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 71: Troubleshooting

    CÓPIA NÃO CONTROLADA TROUBLESHOOTING SECTION 4 TROUBLESHOOTING (SC CODES) REVISION HISTORY Page Date Added/Updated/New 10/27/2009 SC Codes added and deleted 10/26/2009 SC Codes added and deleted 12/11/2003 Controller error CÓPIA NÃO CONTROLADA...
  • Page 72 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 73: Service Call Conditions

    NOTE: 1) If the problem is with electrical circuit boards,disconnect the connectors first. Then reconnect the connectors before you replace the PCBs. 2) If the problem is with a motor lock, first examine the mechanical load. Then replace motors or sensors. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 74: Sc Code Descriptions

    20 °C during 11 seconds. • Power supply board defective • Defective connection of the fusing The fusing temperature detected by the thermistor was 0 °C 5 seconds unit after the fusing relay was turned on. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 75 5 seconds. condition Fusing fan motor error • Poor connection of the exhaust fan motor G112 The CPU detects an exhaust fan lock • Too much load on the motor drive G113 signal for more than 3.5 seconds. G094...
  • Page 76 Shift tray motor error • Shift motor defective G091 • Shift tray: Left shift sensor or right Tray shift did not finish within a only certain time after the shift motor shift sensor defective turned on. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 77: Controller Error

    • Replace the HDD if the error is frequent. Only • HDD not initialized. HDD Initialization error • G094 Defective HDD. G112 The controller detects that the 1. Reformat the HDD. Only hard disk fails. 2. Replace the HDD. G112/G113/G116/G094/G095/G091...
  • Page 78 30 sec. • Loose connection. HDD: Reboot error G112 • Defective cables. The HDD does not become G116 ready within 30 seconds after the • Defective HDD.
  • Page 79 CONTROLLER ERROR Rev. 10/27/2009 Code Description Required Action • Defective software program. Address book error G112 • Defective HDD. An error is detected in the data G116 copied to the address book over • Incorrect path to the server. Only a network.
  • Page 80: Electrical Component Defects [All Models]

    The Rear Cover Open message is Shorted displayed even if the rear cover or paper exit cover is closed. NOTE: The CN numbers describe the connector number on the engine board (except for the main switch). G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 81: Service Tables

    CÓPIA NÃO CONTROLADA SERVICE TABLES SECTION 5 SERVICE TABLES (SP MODES) REVISION HISTORY Page Date Added/Updated/New 10/09/2003 Printer Controller Service Mode 12/19/2005 Printer Engine 13 ~ 16 12/11/2003 Service Tables 07/03/2007 SP5828-045 18 ~ 19 12/19/2005 Printer Engine 09/09/2005 Updating firmware 36 ~ 37 09/09/2005 NVRAM...
  • Page 82 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 83: Service Program Mode [All Models]

    Enter the required program mode as explained above. The setting appearing on the display is the current setting. Select the required setting using the “Up/Down arrow” keys, then press the “Enter” key. The previous value remains if the “Enter” key is not pressed. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 84: Exiting Service Mode

    • [Escape]: Exit without saving changes. • [Enter]: Exit and save changes. NOTE: The left digit on the display is bit 7 and the right digit is bit 0. 4. Press [Enter] to save changes and exit. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 85: Printer Engine Service Mode [All Models]

    1106 1 Displays the current fusing temperature. 1902 OHP clutch rt G112 Series: 1 = 1 rotation, 2 = 2 rotations G116 Series: 1 = 1 rotation, 2 = 2 rotations Selects the number of rotations for the bypass feed roller when the paper type is set to “Transparencies”.
  • Page 86 1912 Warm up control Normal, Curl control G116 Lowers the fusing temperature (to 150°C) to prevent thin paper from curling. Use this mode only when a paper jam occurs during duplex rear side printing. G091 Only G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 87: Sp2-Xxx: Drum

    CÓPIA NÃO CONTROLADA PRINTER ENGINE SERVICE MODE [ALL MODELS] SP2-xxx: Drum 2001 Charge rol bias [1000 ~ 2000 / –1700V / 10V step] DFU G112 Adjusts the voltage applied to the charge roller for printing. Series Only 2001 Charge rol bias [1000 ~ 2000 / –1675V / 10V step] DFU...
  • Page 88: Sp3-Xxx: Process

    Displays the part code number stored in the toner cartridge IC chip. 3925 7 Secu ID Displays the cartridge type ID stored in the toner cartridge IC chip. 3925 8 Maker ID Displays the maker ID number stored in the toner cartridge IC chip. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 89 PRINTER ENGINE SERVICE MODE [ALL MODELS] 3926 Prevention of filming No, Yes G112 If set to “Yes”: This is done every 50 prints, for 0.2 s, to lubricate the cleaning Series blade. The charge roller voltage is cut, and toner is transferred to the cleaning Only blade.
  • Page 90: Sp5-Xxx: Mode

    U limit auto select Yes, No Determines whether the machine adds new user codes in the User Management Tool in Smart Net Monitor. 5404 [UcodeCtrClr] User Code Counter Clear 5404 1 UcodeCtrClr Clears all counters for users. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 91 The alert is sent to the e-mail address that is (G116) specified for the system administrator using a 5507 142 Interval: B5 browser and the built-in web server (Web Image 5507 160 Interval: DLT Monitor). (G116) G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 92 5801 16 MIRS setting Resets the settings used for the e-mail alert feature (such as the enable/disable setting and the address used for the e-mail alert) 5801 17 CCS Resets or deletes the CSS-related data. FA G112/G113/G116/G094/G095/G091 5-10 CÓPIA NÃO CONTROLADA...
  • Page 93 Remaining paper sensor-1st Optional Paper Tray Unit SP 5803 41-54 are for the G116 and G091 models only. These SP Modes are not used in the G112 Series machines. 5803 41 Exit Door Paper output tray cover sensor 5803 42 Sft Carrier...
  • Page 94 Mailbox turn gate solenoid 4 5804 41 Dup Side Rt. Duplex Invertor Motor-forward 5804 42 Dup Side Rv Duplex Invertor Motor-reverse 5804 43 Dup Long Duplex Transport Motor 5804 44 Dup Split Invertor Gate Solenoid G112/G113/G116/G094/G095/G091 5-12 CÓPIA NÃO CONTROLADA...
  • Page 95 Sets the timeout counter for the remote connection. [1 to 90 / 10 / 1 second/step] 5816 9 RCG Write Timeout Sets the timeout counter for writing processing. [0 to 100 / 60 / 1 second/step] 5-13 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 96 [0 to 1 / 1 / 1/step] 0: Off, 1: On 5828 84 Print Settings List Prints a list of NCS related parameters. 5828 90 Telnet Enables or disables Telnet. [0 to 1 / 1 / 1/step] 0: Disabled, 1: Enabled G112/G113/G116/G094/G095/G091 5-14 CÓPIA NÃO CONTROLADA...
  • Page 97 Sets the type of WEP key (64-bit or 128-bit). 5842 NFA Analysis Prints or does not print the module log for each bit. [0 to 1 / 1 / 1/step] 0: Prints, 1: Not print 5-15 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 98 When set to “enable” allows reception of firmware data via the local port (IEEE 1284) during a remote ROM update. Disable, Enable This setting is reset to “disable” after the machine is cycled off and on 5857 Debug Log Save Function: Not Used Do not change this setting. G112/G113/G116/G094/G095/G091 5-16 CÓPIA NÃO CONTROLADA...
  • Page 99 [0 to 1 / 0 / 1/step] 0: Off, 1: On 5860 5 Add Date Field Enables or disables to add the date field on the alert notice e-mail. [0 to 1 / 0 / 1/step] 0: Off, 1: On 5-17 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 100 NVRAM. If the NVRAM is defective or has been replaced, these names should be registered again. To set the plug and play model name, enter the model number, and then press G112/G113/G116/G094/G095/G091 5-18 CÓPIA NÃO CONTROLADA...
  • Page 101 5990 4 Logging 5990 5 Diagnostic Report 5990 6 Non-default 5990 7 NIB Summary 5990 SP print mode (G091) 5990 2 SP (Mode Data List) Prints summary sheet for the item selected. 5990 7 NIB Summary 5-19 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 102: Sp7-Xxx: Data Log

    Operation time Displays the total number of engine rotation cycles made so far. NOTE: 1) One cycle is calculated as 3.8 s (G112/G113) of drum rotation. 2) One cycle is calculated as 3.0 s (G116) of drum rotation. However, this counter also includes idle rotations.
  • Page 103 7506 166 LT SEF 7506 172 HLT SEF 7506 255 Others 7506 Jam Paper size (G112/G11 7506 6 A5 LEF Displays the number of jams according to the paper size. 7506 44 HLT LEF [0 to 9999 / 0 / 1 sheet/step]...
  • Page 104 7910 2 Engine 7910 13 Duplex 7910 131 Bluetooth 7910 150 RPCS 7910 151 PS 7910 152 RPDL 7910 153 R98 7910 154 R16 7910 155 RPGL 7910 156 R55 7910 157 RTIFF 7910 158 PCL G112/G113/G116/G094/G095/G091 5-22 CÓPIA NÃO CONTROLADA...
  • Page 105 7911 180 Font 7911 181 Font 1 7911 182 Font 2 7911 183 Font 3 7911 200 Factory 7911 202 Net File 7911 204 Printer 7911 209 Test Suite 7911 210 MIB 7911 211 Web System 5-23 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 106: Sp8-Xxx: Counters

    The number of sheets printed on A3/DLT and larger sizes [0~9999999/ 0 / 1] 8391 1 A2 8411 T: 2-2-04 DupOut/Sheets The number of sheets used in duplex printing [0~9999999/ 0 / 1] 8411 1 G112/G113/G116/G094/G095/G091 5-24 CÓPIA NÃO CONTROLADA...
  • Page 107 Combines 6 in 1 8427 9 8> Combines 8 in 1 8427 10 9> Combines 9 in 1 8427 11 16> Combines 16 in 1 8427 12 Booklet Prints a book 8427 13 Magazine Prints a magazine 5-25 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 108 8447 1 A3 8447 2 A4 8447 3 A5 8447 4 B4 8447 5 B5 8447 6 DLT 8447 7 LG 8447 8 LT 8447 9 HLT 8447 10 12 x 18/ 13 x 19 G112/G113/G116/G094/G095/G091 5-26 CÓPIA NÃO CONTROLADA...
  • Page 109 Thick (Back) 8464 7 8464 8 Other 8521 T: 2-2-15 T:FIN Proc/PGS The number of pages processed by the finisher Total Edit by Print Mode [0~9999999/ 0 / 1] 8521 7 Not used in this machine 5-27 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 110: Sp9-Xxx: Counters

    8941 5 Off mode time 8941 6 Downtime/SC 8941 7 Downtime/Printer Jam 8941 8 Downtime/Scn Jam 8941 9 Downtime/Toner End SP9-xxx: Counters All level nine SP Modes are either DFU, or, not used in this machine. G112/G113/G116/G094/G095/G091 5-28 CÓPIA NÃO CONTROLADA...
  • Page 111: Updating The Firmware

    5.4 UPDATING THE FIRMWARE  CAUTION Do not turn off the machine while downloading the firmware. 5.4.1 CONTROLLER FIRMWARE [G091/G094/G095/G112] NOTE: 1) Turn the machine off before starting the firmware update procedure. 2) Controller/NIB firmware includes the following firmware types: * Card 0: Platform &...
  • Page 112: Engine Firmware [G091/G094/G095]

    Web support Web service application SD card Web support ⇒ [G112] An IC card is used to update the firmware on the G112. The Controller/NIB firmware includes three types of firmware: * Card 0: Platform & Rescue * Card 1: Printer...
  • Page 113: Precautions [G113/G116]

    NOTE: It takes about 30 seconds before you will see anything on the operation panel. “Onboard Sys” shows after 30 seconds. 5. Scroll to the program you want to upgrade (Example; Engine). Then press “enter” G116S510.WMF 5-31 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 114: Error Recovery [All Models]

    2) The default settings of the DIP Switches are all “OFF”. 10. Turn ON the machine, and print the service summary report. Engine If a download attempt failed, try downloading the new firmware again using the normal firmware download procedure described in section 5.4.2. G112/G113/G116/G094/G095/G091 5-32 CÓPIA NÃO CONTROLADA...
  • Page 115: Remote Firmware Update (Rfu) [All Models]

    REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] 5.6 REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] The G112 Series and G116 Series printers have the capability to receive Remote Firmware Update (RFU) information. However, the process to perform this procedure is being finalized.
  • Page 116: User Program Modes [All Models]

    Form Lines Font Source Font Number Point Size Font Pitch Symbol Set Courier Font Ext. A4 Width Append CR to CF Resolution PS menu Data Format Resolution PDF menu PDF: Change PW Resolution Language G094S511.WMF G112/G113/G116/G094/G095/G091 5-34 CÓPIA NÃO CONTROLADA...
  • Page 117: Dip Switches [All Models]

    DIP Switch 2 (Bit 1) on the controller is used for error recovery after a firmware updating procedure failed. NOTE: The default settings of the DIP Switches are all “OFF”. Engine Board Controller Board Bit 1 G094S504.WMF 5-35 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 118: Nvram Data Upload/Download [G113/G116]

    15. Mark the SD card with, for example, the machine code. You need this SD card when you download NVRAM data ( Downloading NVRAM Data). NOTE: One SD card can store the NVRAM data from two or more machines. G112/G113/G116/G094/G095/G091 5-36 CÓPIA NÃO CONTROLADA...
  • Page 119: Downloading Nvram Data

    The SD card can be the only proof that the user is licensed to use the application program. You may need to check the SD card and its data to solve a problem in the future. 5-37 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 120: Move Exec

    CÓPIA NÃO CONTROLADA SD CARD APPLI MOVE [G112/G113/G116] 5.12.2 MOVE EXEC The menu “Move Exec” (SP 5873 1) lets you copy application programs from the original SD card to another SD card. The application programs are copied from slot 1 [A] to slot 2 [B].
  • Page 121: Undo Exec

    CÓPIA NÃO CONTROLADA SD CARD APPLI MOVE [G112/G113/G116] 5.12.3 UNDO EXEC The menu “Undo Exec” (SP 5873 2) lets you copy back application programs from an SD card to the original SD card. You can use this program when, for example, you have mistakenly copied some programs by using Move Exec (SP 5873 1).
  • Page 122 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 123: Detailed Descriptions

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS SECTION 6 DETAILED DESCRIPTIONS REVISION HISTORY Page Date Added/Updated/New 2 ~ 5 10/26/2009 Detailed Descriptions 10/26/2009 Detailed Descriptions 10/26/2009 Detailed Descriptions 10/26/2009 Detailed Descriptions 19 ~ 22 10/26/2009 Detailed Descriptions CÓPIA NÃO CONTROLADA...
  • Page 124 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 125: Detailed Section Descriptions

    3. Charge roller 11. Drum 4. Development roller 12. Pressure roller 5. By-pass feed tray 13. Hot roller 6. By-pass feed roller 14. Paper exit roller 7. Paper feed roller 15. Quenching lamp 8. Friction pad G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 126: Paper Path [G112 Series]

    CÓPIA NÃO CONTROLADA OVERVIEW 6.1.2 PAPER PATH [G112 SERIES] G094D001.WMF [A]: Optional duplex unit [B]: Optional paper tray unit G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 127: Paper Path [G116 Series]

    [B]: Optional paper tray units [C]: Optional duplex unit [D]: Optional one-bin shift tray unit [E]: Standard Paper Tray Unit G091D110.WMF NOTE: If both optional paper tray units are installed, the envelope feeder must go in the top tray. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 128: Board Structure

    G094D523.WMF NOTE: 1) The NIB is standard for the G113 and G095 models only. 2) On the G112 and G094, you cannot install the NIB, IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time. On the G113 and G095, you cannot install the IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time.
  • Page 129: Block Diagram [G116 Series]

    The engine board controls all the mechanical components. The printer controller board connects to the engine board through a PCI bus. NOTE: 1) You cannot install the IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 130: Descriptions [All Models]

    The network interface board connects the printer to a network. This component is standard on the G113, G116, G095, and G091 Printer Controller Boards. The G112 and G094 models do not have a NIB as a standard component. 5. HDD Unit (Option) The HDD unit holds the data for these functions: •...
  • Page 131 The machine has these built-in printer interfaces: • G113, G116, G095, and G091: IEEE1284 (also known as Centronics or parallel port), USB, Ethernet • G112 and G094: IEEE1284 (also known as Centronics or parallel port), USB, (Ethernet is an option.) 9. Optional interface boards One of these optional printer interfaces can be installed: •...
  • Page 132: Controller Board [G112 Series]

    The PICCOLO ASIC controls all the functions of the printer controller PICCOLO board. TX4955 300 MHz (G094/G095/G112); 372 MHz (G113) Resident: 64 MB SDRAM (G094/G095/G112); 128 MHz SDRAM (G113) Option: 1 slot SDRAM DIMM (64/128/256 MB) Flash: 16 MB ROM (Emulation) Mask: 4 MB (PCL/PS font)
  • Page 133: Controller Board [G116 Series]

    TX4955 300 Mhz (G091); 375 MHz (G116) Resident: 64 MB SDRAM (G091); 128 MB SDRAM (G116) Option: 1 slot SDRAM DIMM (64/128/256 MB) Flash: 16 MB ROM (Emulation) Mask: 4 MB (PCL/PS font) NVRAM Stores the controller settings 6 GB G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 134: Printing Process

    6. Cleaning: The cleaning blade removes remaining toner on the drum surface after the image moved to the paper. 7. Quenching: The light from the quenching lamp cancels the charge that stays on the drum. G112/G113/G116/G094/G095/G091 6-10 CÓPIA NÃO CONTROLADA...
  • Page 135: Laser Exposure [All Models]

    • After you replace the LD unit, adjust its position (see Replacement and Adjustment). • The thermistor next to the laser unit (not shown) checks the temperature inside the machine. The machine automatically corrects the charge roller and transfer voltages for this temperature. 6-11 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 136: Automatic Process Control (Apc) [All Models]

    The LD control IC on the engine board automatically controls power for the laser diodes. The laser diode power is adjusted in the factory. NOTE: Do not touch the variable resistors on the LD unit in the field. G112/G113/G116/G094/G095/G091 6-12 CÓPIA NÃO CONTROLADA...
  • Page 137: Ld Safety Mechanisms [All Models]

    The laser shutter [A] is for back-up safety. If the laser safety switches fail, the +5VLD power may reach the laser diodes if the cover is open. The laser shutter blocks the laser beam when the front cover is open. G094D529.WMF 6-13 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 138: Cartridge Overview [All Models]

    [E]: Development roller [J]: Cleaning blade This type of cartridge is known as an “All-in One” (AIO) cartridge. NOTE: G091/G094/G095 Toner Cartridges can be used in the G116/G112/G113 models. 6.3.4 DRUM CHARGE [ALL MODELS] [A]: Charge roller [B]: Cleaning pad •...
  • Page 139: Development [All Models]

    When the user removes the developer seal, the developer falls and the magnetic reverse roller [G] mixes the developer. This machine does not use a TD sensor or ID sensor to control toner density. The pre-doctor blade [C] and the doctor blade [F] control the toner density. 6-15 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 140: Toner Density Control

    Print Data: White Black Toner Laser Exposed Area -140V Developmemt Roller -700V Drum Surface Voltage -900V G094D535.WMF Toner transfers from the development roller to the areas on the drum that were exposed to the laser. G112/G113/G116/G094/G095/G091 6-16 CÓPIA NÃO CONTROLADA...
  • Page 141: Toner End Detection

    NOTE: To prevent waste toner tank overflow, you can make the machine stop printing if the total number of prints per cartridge is more than 30k. To make the machine stop, use engine SP 3923. To adjust the 30k limit, use engine SP 3922. 6-17 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 142: Image Transfer And Paper Separation [All Models].6-18

    The high voltage supply [F] applies a positive current (+18µA) to the transfer roller [C]. To adjust the current applied to the transfer roller [C], use engine SP 2301. The separation plate [E] helps to remove paper from the drum. G112/G113/G116/G094/G095/G091 6-18 CÓPIA NÃO CONTROLADA...
  • Page 143: Transfer Roller Cleaning

    The cleaning blade [A] removes toner that remains on the drum. The toner collection roller [C] moves the toner to the waste toner tank. There is no waste toner overflow detection. See "Toner End Detection" for more on how to prevent waste tank overflow. 6-19 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 144: Quenching [All Models]

    Light from the quenching lamp [A] (LED) gets to the drum [B] through the opening at the top of the cartridge. 6.3.9 ID CHIP AND INTERNAL THERMISTOR [ALL MODELS] The cartridge contains an ID chip. [A]: ID chip [B]: Internal Thermistor [C]: Cartridge G094D541.WMF G112/G113/G116/G094/G095/G091 6-20 CÓPIA NÃO CONTROLADA...
  • Page 145: Paper Feed [All Models]

    500 sheets Tray Extension: Available By-pass Tray Paper Feed System: Feed roller and friction pad Paper Lift Mechanism: Cams and springs Paper Detection: By-pass tray paper sensor Paper Size Detection: None Tray Capacity: 100 sheets 6-21 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 146: Paper Tray [All Models]

    • Extend the tray and close the locks. The following paper sizes are supported for use in this tray: G094D003.WMF Paper Sizes [G112 Series] Tray Mode Possible Paper Sizes Short (default) A5 (LEF/SEF), B5 (SEF), A4 (SEF), LT (SEF) Long LG (SEF), 8.5”x13”...
  • Page 147: Paper Lift

    [D] up. • The springs [E] between the tray arms and bottom plates lift the plate. • The springs [E] keep the top sheet of the paper at the correct height. G094D004.WMF 6-23 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 148: Paper Feed And Registration

    [H]: Relay roller NOTE: 1) The friction pad cannot be adjusted. 2) The machine makes a paper buckle at the registration roller to correct paper skew. 3) The paper buckle can be adjusted with engine SP 1003. G112/G113/G116/G094/G095/G091 6-24 CÓPIA NÃO CONTROLADA...
  • Page 149: Paper Size Detection

    CÓPIA NÃO CONTROLADA PAPER FEED [ALL MODELS] Paper Size Detection G094D542.WMF [A]: Paper size switch [B]: Paper size dial 6-25 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 150: Paper Size Detection [G112 Series]

    CÓPIA NÃO CONTROLADA PAPER FEED [ALL MODELS] Paper Size Detection [G112 Series] Size A4 SEF A5 SEF B5 SEF Custom Size LG SEF LT SEF HLT SEF : ON (Not pushed) : OFF (Pushed) Paper Size Detection [G116 Series] Size...
  • Page 151: Paper End Detection

    PAPER FEED [ALL MODELS] Paper End Detection • When there is no paper in the tray, the feeler [A] falls into the cutout in the bottom plate, and the paper end sensor is activated. G094D543.WMF 6-27 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 152: Remaining Paper Detection

    [A]: Remaining paper sensor 1 [B]: Remaining paper sensor 2 Remaining paper Remaining paper Amount of paper sensor 1 sensor 2 1-50 sheets (10%) 51-250 sheets (50%) 251-450 sheets (90%) 451-500 sheets (100%) OFF: Unblocked, ON: Blocked G112/G113/G116/G094/G095/G091 6-28 CÓPIA NÃO CONTROLADA...
  • Page 153: By-Pass Tray [G091/G094/G095]

    • There is no width sensor. NOTE: To prevent paper feed problems from too much friction between the feed roller and friction pad, the feed roller contains a metal plate. 6-29 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 154: By-Pass Tray [G112/G113/G116]

    CÓPIA NÃO CONTROLADA PAPER FEED [ALL MODELS] 6.4.4 BY-PASS TRAY [G112/G113/G116] G116D103.WMF G116D101.WMF The bypass paper sensor [A] detects when paper is put on the tray. The CPU energizes the by-pass feed clutch [B]. Then the by-pass feed roller [D] starts to feed paper to the registration roller [F] through the relay roller [E].
  • Page 155: Image Fusing And Paper Exit [All Models]

    6.5.1 OVERVIEW G094D503.WMF 1. Paper exit roller 6. Hot roller 2. Hot roller strippers 7. Fusing pressure roller 3. Thermostat 8. Pressure spring 4. Thermistor 9. Fusing exit roller 5. Fusing lamp 10. Paper exit sensor 6-31 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 156: Fusing Drive [All Models]

    Replace the two end screws only. Do not replace the middle screw. 3) This procedure allows paper to have more direct access to the gap between the hot roller and the pressure roller. G112/G113/G116/G094/G095/G091 6-32 CÓPIA NÃO CONTROLADA...
  • Page 157: Pressure Roller [All Models]

    IMAGE FUSING AND PAPER EXIT [ALL MODELS] 6.5.4 PRESSURE ROLLER [ALL MODELS] G094D505.WMF • To change the applied pressure, adjust the position of the pressure springs [A]. The factory setting for the spring position is at the top (minimum pressure). 6-33 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 158: New Fusing Unit Detection [All Models]

    • After the fusing unit has been replaced, the CPU detects the new unit and automatically removes the “Replace Maintenance Kit” message. Then, the maintenance counter resets automatically. NOTE: The G091/G094/G095 and the G112/G113/G116 Maintenance Kits are not interchangeable. Ensure you are using the correct kit for the model you are servicing.
  • Page 159: Fusing Temperature Control [All Models]

    NOTE: The soft start process prevents the room lights from flickering. The fusing temperature for each mode is as follows: Condition Temperature Note The machine can G112 Series 135 °C Ready to print start to print any 138 °C G116 Series time.
  • Page 160: Overheat Protection

    • When the paper overflow detection sensor [A] is activated, the machine detects that the paper stack height has exceeded a certain limit and stops printing. • The paper exit sensor [B] detects paper misfeeds. G112/G113/G116/G094/G095/G091 6-36 CÓPIA NÃO CONTROLADA...
  • Page 161: Energy Saver Mode [All Models]

    The machine will automatically leave Energy Saver mode when one of the following occurs: • A print command is received from the PC • Any cover is opened or closed • Any operation panel keys are pressed 6-37 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 162: Controller Functions [All Models]

    “Replace Maintenance PM Warning Not shown Kit” displayed at 90k prints Service Customer Automatically reset Printer engine when the fusing unit is PM Counter Reset manually service mode “PM replaced using the counter” maintenance kit G112/G113/G116/G094/G095/G091 6-38 CÓPIA NÃO CONTROLADA...
  • Page 163: Specifications (G091)

    CÓPIA NÃO CONTROLADA SPECIFICATIONS SECTION 7 SPECIFICATIONS REVISION HISTORY Page Date Added/Updated/New 12/11/2003 Detailed Descriptions 12/11/2003 Detailed Descriptions 10 ~ 12 12/11/2003 Detailed Descriptions 12/11/2003 Detailed Descriptions 20 ~ 21 12/11/2003 Detailed Descriptions 10/13/2006 Internal options 10/13/2006 Internal options CÓPIA NÃO CONTROLADA...
  • Page 164 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 165: General Specifications

    Standard tray and Optional 500 sheets paper trays By-pass tray 100 sheets Optional Envelope feeder 60 envelopes Output Capacity 250 sheets (Maximum 500 sheets) Total Counter Electric Counter Environmental Standard US version: Energy Star Tier1 EU version: BAM G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 166: Physical Specifications

    19.5 Kg. 43 lb. (including Paper Tray and AIO) All Models Dimensions Excluding standard tray 478 x 410 x 343 (mm). 18.8 x 16.1 x 13.5 (inch) All Models Including standard try 478 x 437/575 x 343 (mm). 18.8 x 17.2 /22.6x 13.5 (inch) G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 167: Controller

    TCP/IP (including IPP), IPX/SPX, NetBEUI, Apple Talk Supported NOTE: 1) One optional interface board can be added 2) 10/100Base-TX and IEEE802.11b cannot be connected at the same time. Manual switch at the operation panel is required (user tool) G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 168: Supported Paper Sizes

    Supported. The paper size sensor detects the paper size. Supported. The user has to select the correct paper size for the tray. Supported. The user has to enter the width and length of the paper. Not supported. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 169: Operation Panel Led Specifications

    Data being received or processed or the printer is Flashing Data In Green spooling Data being received or processed; more data coming Printer off-line Going off-line Online Green Flashing Ready to print No messages or error conditions requiring attention Error Printer requires service G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 170: External Options

    250 sheets / bin (80g/m2) 1-Bin Shift Tray Paper Weight 60 – 105g/m², 16 – 28 lb. (G554) Dimensions 465 x 395 x 160 mm (W x D x H) 13.3" x 15.6" x 6.3" Weight 3.5 kg, 7.7 lb.. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 171: Software Accessories

    2) The PS3 drivers are all genuine AdobePS drivers, except for Windows 2000, which uses Microsoft PS. A PPD file for each operating system is provided with the driver. 3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 172: Cd-Rom Contents

    Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows NIB Operating English only – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 173: European Version

    14 languages – NIC Operating 14 languages – Windows Instructions Macintosh English, German, Spanish, French, Italian, PS Supplement 9 languages Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, Italian, 8 languages Dutch, Portuguese, Swedish Reader G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 174: Machine Configuration

    If both optional paper trays are Envelope Feeder G556 installed, the envelope feeder must go in the top tray. Four-Bin Mailbox G553 Also used with G073/G074 One-Bin Shift Tray G554 Also used with G073/G074 G112/G113/G116/G094/G095/G091 7-10 CÓPIA NÃO CONTROLADA...
  • Page 175: Internal Options

    G332 Also used with model G073/G074 Barcode Font DIMM G627 Also used with model G073/G074 Others AIO Cartridge G795 Also used with model G073/G074 Maintenance Kit G770 NOTE: This model has an on-board Ethernet interface. 7-11 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 176: Specifications (G094/G095)

    500 sheets (80 g/m², 20 lb.) Up to 2 units can be installed. Optional Envelope feeder 60 envelopes Output Capacity 250 sheets Total Counter Electric Counter Environmental Standard US version: Energy Star Tier1 EU version: BAM specifications G112/G113/G116/G094/G095/G091 7-12 CÓPIA NÃO CONTROLADA...
  • Page 177: Physical Specifications

    15.5 Kg (17.5 Kg with AIO) 34.1 lb. (38.5 lb. With AIO) Dimensions Excluding standard tray 388 x 410 x 345 (mm). 15.3 x 16.1 x 13.6 (inch) Including standard try 388 x 450/509 x 345 (mm). 15.3 x 17.7/20.0 x 13.6 (inch) 7-13 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 178: Controller

    TCP/IP (including IPP), IPX/SPX, NetBEUI, Apple Talk Supported NOTE: 1) One optional interface board can be added 2) 10/100Base-TX and IEEE802.11b cannot be connected at the same time. Manual switch at the operation panel is required (user tool) G112/G113/G116/G094/G095/G091 7-14 CÓPIA NÃO CONTROLADA...
  • Page 179: Supported Paper Sizes

    D: Paper size is specified by using the dial. *: Supported. The user has to select the correct paper size for the tray from the user menu. S: Paper size is entered at the operation panel. N: Not supported Y: Supported 7-15 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 180: Operation Panel Led Specifications

    60 – 105g/m², 16 – 28 lb. Duplex Unit (AD 450) Dimensions 340 x 380 x 250 mm (G361) (W x D x H) 13.4" x 15.0" x 9.8" Weight Less than 6 Kg, 13.2 lb. G112/G113/G116/G094/G095/G091 7-16 CÓPIA NÃO CONTROLADA...
  • Page 181: Software Accessories

    2) The PS3 drivers are all genuine AdobePS drivers, except for Windows 2000, which uses Microsoft PS. A PPD file for each operating system is provided with the driver. 3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. 7-17 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 182 Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows NIB Operating English only – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader G112/G113/G116/G094/G095/G091 7-18 CÓPIA NÃO CONTROLADA...
  • Page 183: European Version

    – NIC Operating 14 languages – Windows Instructions Macintosh English, German, Spanish, French, Italian, PS Supplement 9 languages Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, Italian, 8 languages Dutch, Portuguese, Swedish Reader 7-19 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 184: Machine Configuration

    Duplex Unit G361 Up to two tray units can be Paper Tray Unit G360 C, D installed. If both optional paper trays are Envelope Feeder G362 installed, the envelope feeder must go in the top tray. G112/G113/G116/G094/G095/G091 7-20 CÓPIA NÃO CONTROLADA...
  • Page 185: Internal Options

    Memory 256 MB G332 Also used with model G073/G074 Barcode Font DIMM G627 Also used with model G073/G074 Others AIO Cartridge G216 Maintenance Kit G830 NOTE: The user can install all of the above items. 7-21 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 186: Specifications (G116)

    1600 sheets Output Capacity (Face 250 sheets (Maximum 500 sheets) down) Total Counter Electric Counter Environmental Standard US version: Energy Star Tier 1 EU version: BAM specifications Energy Saver Mode Default 15 minutes Selectable 1/5/15/30/45/60 minutes G112/G113/G116/G094/G095/G091 7-22 CÓPIA NÃO CONTROLADA...
  • Page 187: Physical Specifications

    All Models Dimensions Excluding standard tray 478 x 410 x 343 (mm). 18.8 x 16.1 x 13.5 (inch) All Models Including standard tray 478 x 437/575 x 343 (mm). 18.8 x 17.2 /22.6x 13.5 (inch) 7-23 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 188: Controller

    Manual switch at the operation panel is required (user tool) 3) The machine has a maximum memory capacity of 256 MB. You must replace the 128 MB memory board with the 256 MB memory board if you want to increase the machine memory. G112/G113/G116/G094/G095/G091 7-24 CÓPIA NÃO CONTROLADA...
  • Page 189: Supported Paper Sizes

    Y : Supported. The paper size sensor detects the paper size. Y# : Supported. The user has to select the correct paper size for the tray. YC : Supported. The user has to enter the width and length of the paper. N : Not supported. 7-25 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 190: Operation Panel Led Specifications

    Data being received or processed or the printer is Flashing Data In Green spooling Data being received or processed; more data coming Printer off-line Going off-line Online Green Flashing Ready to print No messages or error conditions requiring attention Error Printer requires service G112/G113/G116/G094/G095/G091 7-26 CÓPIA NÃO CONTROLADA...
  • Page 191: External Options

    A3/ 11" x 17"-A5 LEF Paper Weight 64 – 105g/m², 18 – 28 lb. Duplex Unit Dimensions 419 x 378 x 257 mm (G806) (W x D x H) 16.5" x 14.9" x 10.1" Weight 6 kg, 13.2 lb. 7-27 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 192: Software Accessories

    3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. 7.2 OPERATING SYSTEMS/NETWORKS Windows 95/98/NT4.0/2000/Me/XP/Server 2003 Operating Netware 3.12, 3.2, 4.1, 4.11, 5.0, 5.1, 6 Systems/Network Unix (using Ricoh UNIX filter) Mac OS 8.6-9.2x, OS X 10.1 or later G112/G113/G116/G094/G095/G091 7-28 CÓPIA NÃO CONTROLADA...
  • Page 193: Cd-Rom Contents

    Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows NIB Operating English only – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader 7-29 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 194: European Version

    – NIC Operating 14 languages – Instructions Windows English, German, Spanish, French, Macintosh PS Supplement 9 languages Italian, Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, 8 languages Reader Italian, Dutch, Portuguese, Swedish G112/G113/G116/G094/G095/G091 7-30 CÓPIA NÃO CONTROLADA...
  • Page 195: Machine Configuration

    Duplex Unit G806 Up to two tray units can be Paper Tray Unit G399 C, D installed. If both optional paper trays are Envelope Feeder G807 installed, the envelope feeder must go in the top tray. 7-31 G112/G113/G116/G094/G095/G091 CÓPIA NÃO CONTROLADA...
  • Page 196: Internal Options

    G332 Also used with model G091 Barcode Font DIMM G627 Also used with model G091 Others AIO Cartridge G795 Also used with model G091 Maintenance Kit G263 NOTE: This model has an on-board Ethernet interface. G112/G113/G116/G094/G095/G091 7-32 CÓPIA NÃO CONTROLADA...
  • Page 197: Specifications (G112/G113)

    CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) SPECIFICATIONS (G112/G113) 1. GENERAL SPECIFICATIONS The specifications in this section are for the G112/G113 machines only. Configuration Desktop Paper size Legal SEF - A6SEF Technology Laser beam scanning & Electro photographic printing Dual component toner development AIO is used...
  • Page 198: Physical Specifications

    CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 2. PHYSICAL SPECIFICATIONS Power Source North America: 120 V, 60 Hz: More than 10 A EU: 220 V - 240 V, 50/60 Hz: More than 6.0 A Power Consumption 120 V 230 V Maximum 790 W or less...
  • Page 199: Controller

    Flash: 24 MB (Emulation) Mask: 8MB (PCL/PS font) G112: 64 MB SDRAM Standard G113: 128 MB SDRAM G112: 64/128/256 MB (Maximum 320 MB) Optional G113: 256 MB (Maximum 256 MB) Option: Approximately 6 GB Interface USB2.0 (Win98, 2000, ME, XP, Server 2003)
  • Page 200: Supported Paper Sizes

    CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 4. SUPPORTED PAPER SIZES Main Unit / Bypass Env. Paper Size Paper Direction Duplex Bank Tray Feeder Name (Edge) width x length NA/EU NA/EU Short Edge 210 x 297 mm Short Edge 182 x 257 mm...
  • Page 201: Operation Panel Led Specifications

    CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 5. OPERATION PANEL LED SPECIFICATIONS Color Appearance Meaning Power off or in Energy Saver mode Warming up Power Green Flashing Power on and not in Energy Saver mode No data Data being received or processed or the printer is...
  • Page 202: Software Accessories

    CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 7. SOFTWARE ACCESSORIES The printer drivers and utility software are provided on one CD-ROM. An auto-run installer allows you to select which components to install. 7.1 PRINTER DRIVERS Windows Printer Windows Windows Windows Server Macintosh...
  • Page 203 CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 7.2 CD-ROM CONTENTS 7.2.1 NORTH AMERICAN VERSION Utilities and Drivers CD-ROM Environment Contents Language Remarks RPCS Driver 14 languages Windows 95/98/Me, NT4.0, 2000, XP, Server 2003 PCL6 Driver 14 languages Windows 95/98/Me, NT4.0, 2000, XP,...
  • Page 204 CÓPIA NÃO CONTROLADA SPECIFICATIONS (G112/G113) 7.2.2 EUROPEAN VERSION Utilities and Drivers CD-ROM Environment Contents Language Remarks Windows 95/98/Me, NT4.0, 2000, XP, RPCS Driver 14 languages Server 2003 Windows 95/98/Me, NT4.0, 2000, XP, PCL6 Driver 14 languages Server 2003 Windows 95/98/Me, NT4.0, 2000, XP,...
  • Page 205 8.1 SYSTEM COMPONENTS G112V205.WMF Item Machine Code Remarks G112 The NIB option is built into the G113 Main Unit model but not for the G112 model. G113 Optional Units Duplex Unit G361 Paper Tray Unit G360 C, D Up to two tray units can be installed.
  • Page 206 G354 G575 Also used with model G094/G095 DESS G880 Memory 64 MB G330 Also used with model G095, G112 only Memory 128 MB G331 Also used with model G095, G112 only Memory 256 MB G332 Also used with model G094/G095...
  • Page 207: Paper Tray Unit

    CÓPIA NÃO CONTROLADA PAPER TRAY UNIT G360 ENVELOPE FEEDER G362 G360/G362 PAPER TRAY UNIT / ENVELOPE FEEDER REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 208 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 209 CÓPIA NÃO CONTROLADA PAPER TRAY UNIT B360/ENVELOPE FEEDER B362 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 PAPER FEED UNIT..................1 1.2 PAPER FEED ROLLER................2 1.3 FRICTION PAD .................... 2 1.4 PAPER FEED CLUTCH ................3 1.5 PAPER TRAY BOARD ................. 4 1.6 PAPER SIZE SWITCH .................
  • Page 210 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 211: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA PAPER FEED UNIT 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : C ring : screw : connector/harness...
  • Page 212: Paper Feed Roller

    CÓPIA NÃO CONTROLADA PAPER FEED ROLLER 1.2 PAPER FEED ROLLER G360R103.WMF • Pull out the paper tray [A]: Paper feed roller (move the lever [B] to the left) 1.3 FRICTION PAD G360R102.WMF • Pull out the paper tray [B]: Friction pad G360/G362 CÓPIA NÃO CONTROLADA...
  • Page 213: Paper Feed Clutch

    CÓPIA NÃO CONTROLADA PAPER FEED CLUTCH 1.4 PAPER FEED CLUTCH G360R003.WMF [A]: Paper feed clutch ( x 1, 1 gear) [B]: Paper feed gear ( x 1) [C]: Motor bracket ( x 3,  x 2) [D]: Motor (1 gear,  x 1) G360/G362 CÓPIA NÃO CONTROLADA...
  • Page 214: Paper Tray Board

    CÓPIA NÃO CONTROLADA PAPER TRAY BOARD 1.5 PAPER TRAY BOARD G360R002.WMF [A]: Paper tray board (2 hooks,  x 2) 1.6 PAPER SIZE SWITCH G360R004.WMF [A]: Paper size switch (1 hook,  x 1) G360/G362 CÓPIA NÃO CONTROLADA...
  • Page 215: Detailed Descriptions

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT G360D001.WMF 1. Paper feed roller 2. Friction pad 3. Bottom plate G360/G362 CÓPIA NÃO CONTROLADA...
  • Page 216: Electrical Component Layout

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2.1.2 ELECTRICAL COMPONENT LAYOUT G360D005.WMF 1. Paper tray board 5. Paper feed sensor 2. Paper feed clutch 6. Paper end sensor 3. Paper size switch 7. Remaining paper sensor 1 4. Paper feed motor 8.
  • Page 217: Detailed Descriptions

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2 DETAILED DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION G360D004.WMF • The paper tray holds 500 sheets of paper • The paper feed unit uses a feed roller and friction pad method [A]: Paper feed roller [B]: Friction pad [C]: Pressure spring [D]: Paper feed sensor...
  • Page 218: Paper Lift

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2.2 PAPER LIFT Paper lift is the same as for the main unit. 2.2.3 PAPER END DETECTION • When the paper tray runs out of paper, the feeler [A] drops into the cutout in the bottom plate to actuate the remaining paper sensor.
  • Page 219: Remaining Paper Detection

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2.4 REMAINING PAPER DETECTION G360D002.WMF [A]: Remaining paper sensor 1 [B]: Remaining paper sensor 2 Remaining Paper Remaining Paper Amount of paper Sensor 1 Sensor 2 0 sheets (0%) 50 sheets (10%) 250 sheets (50%) 450 sheets (90%) 500 sheets (100%) OFF: Unblocked, ON: Blocked...
  • Page 220: Paper Size Detection

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2.5 PAPER SIZE DETECTION G360D003.WMF [A]: Paper size switch [B]: Paper size dial Size " A4 SEF " A5 SEF " " B5 SEF " " Custom Size LG SEF " " " LT SEF "...
  • Page 221: Protection Fuse

    CÓPIA NÃO CONTROLADA PROTECTION FUSE 2.3 PROTECTION FUSE Name Rating Manufacturer Type No. FU500 DC50V/1.5A ROHM CO .,LTD ICP-N38 G360/G362 CÓPIA NÃO CONTROLADA...
  • Page 222: Envelope Feeder

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT • This optional unit is a tray that slides into the optional paper feed unit, replacing the paper tray. • If two optional trays have been installed, the envelope feeder must go into the top tray.
  • Page 223: Duplex Unit

    CÓPIA NÃO CONTROLADA DUPLEX UNIT G361 G361 DUPLEX UNIT TYPE AD450 REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 224 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 225 CÓPIA NÃO CONTROLADA DUPLEX UNIT G361 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERIOR COVERS ................... 1 1.2 DUPLEX BOARD AND SENSORS .............. 2 1.3 INVERTER MOTOR ..................3 2. DETAILED DESCRIPTIONS ............4 2.1 OVERALL MACHINE INFORMATION............4 2.1.1 MECHANICAL COMPONENT LAYOUT..........
  • Page 226 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 227: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector : e-ring !: See or Refer to 1.1 EXTERIOR COVERS...
  • Page 228: Duplex Board And Sensors

    CÓPIA NÃO CONTROLADA DUPLEX BOARD AND SENSORS 1.2 DUPLEX BOARD AND SENSORS G361R003.WMF G361R102.WMF G361R005.WMF • Front cover (!: Exterior covers) [A]: Duplex board bracket ( x 2) [B]: Duplex board ( x 4, all connectors) [C]: Inverter sensor ( x 1) [D]: Entrance sensor (...
  • Page 229: Inverter Motor

    CÓPIA NÃO CONTROLADA INVERTER MOTOR 1.3 INVERTER MOTOR G361D002.WMF [A]: Inverter motor (2 timing belts, 1 x , 1 gear) NOTE: Remove the motor bracket before removing the inverter motor. G361 CÓPIA NÃO CONTROLADA...
  • Page 230: Detailed Descriptions

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT G361V101.WMF 1. Junction gate 2. Entrance sensor 3. Inverter rollers 4. Transport rollers 5. Transport sensor 6. Exit sensor G361 CÓPIA NÃO CONTROLADA...
  • Page 231: Drive Layout

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2.1.2 DRIVE LAYOUT G361D003.WMF G361D002.WMF [A]: Transport motor [B]: Transport rollers [C]: Inverter motor [D]: Inverter rollers 2.1.3 ELECTRICAL COMPONENT LAYOUT 1. Entrance sensor 2. Duplex board 3. Inverter motor 4. Junction gate solenoid 5.
  • Page 232: Detailed Descriptions

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2 DETAILED DESCRIPTIONS 2.2.1 BASIC OPERATION Longer than A4 LEF/LT LEF • The duplex unit can store only one sheet of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
  • Page 233: Length Up To A4 Lef/Lt Lef

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS Length up to A4 LEF/LT LEF • The duplex unit can store three sheets of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
  • Page 234: Feed In And Exit Mechanism

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2.2 FEED IN AND EXIT MECHANISM G361V102.WMF Feeding paper into the duplex unit: • The junction gate solenoid [A] turns on to open the junction gate [B]. • The paper fed from the main frame is sent to the inverter section [C]. Inversion and exit: •...
  • Page 235: Protection Fuse

    CÓPIA NÃO CONTROLADA PROTECTION FUSE 2.3 PROTECTION FUSE Name Rating Manufacturer Type No. FU500 DC50V/1.5A ROHM CO .,LTD ICP-N38 G361 CÓPIA NÃO CONTROLADA...
  • Page 236 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 237 CÓPIA NÃO CONTROLADA DUPLEX UNIT G552 G552 DUPLEX UNIT TYPE AD410 REVISION HISTORY Page Date Added/Updated/New 12/04/2003 Drive layout CÓPIA NÃO CONTROLADA...
  • Page 238 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 239 CÓPIA NÃO CONTROLADA DUPLEX UNIT G552 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERIOR COVERS ................... 1 1.2 DUPLEX BOARD AND SENSORS .............. 2 2. DETAILED DESCRIPTION ............. 3 2.1 OVERALL MACHINE INFORMATION............3 2.1.1 MECHANICAL COMPONENT LAYOUT..........3 2.1.2 DRIVE LAYOUT ..................
  • Page 240 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 241: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS •...
  • Page 242: Duplex Board And Sensors

    CÓPIA NÃO CONTROLADA DUPLEX BOARD AND SENSORS 1.2 DUPLEX BOARD AND SENSORS G552R103.WMF G552R104.WMF G552R105.WMF • Front cover (! Exterior Covers) [A]: Duplex board bracket ( x 2) [B]: Duplex board ( x 2, all connectors) [C]: Inverter sensor ( x 1) [D]: Entrance sensor (...
  • Page 243: Detailed Description

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTION 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT G552V101.WMF 1. Junction gate 2. Entrance sensor 3. Inverter rollers 4. Transport rollers 5. Transport sensor 6. Exit sensor G552 CÓPIA NÃO CONTROLADA...
  • Page 244: Drive Layout

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION Rev. 12/2003 2.1.2 DRIVE LAYOUT G552V103.WMF G552V105.WMF 1. Inverter motor 2. Inverter rollers 3. Transport motor 4. Transport rollers 2.1.3 ELECTRICAL COMPONENT LAYOUT 1. Entrance sensor 2. Duplex board 3. Inverter motor 4. Junction gate solenoid ⇒...
  • Page 245: Detailed Section Descriptions

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2 DETAILED SECTION DESCRIPTIONS 2.2.1 BASIC OPERATION Longer than A4 LEF/LT LEF • The duplex unit can store only one sheet of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
  • Page 246: Length Up To A4 Lef/Lt Lef

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS Length up to A4 LEF/LT LEF • The duplex unit can store three sheets of paper Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
  • Page 247: Feed In And Exit Mechanism

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2.2 FEED IN AND EXIT MECHANISM G552V102.WMF Feeding paper into the duplex unit: • The junction gate solenoid [A] turns on to open the junction gate [B]. • The paper fed from the main frame is sent to the inverter section [C]. Inversion and exit: •...
  • Page 248 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 249 CÓPIA NÃO CONTROLADA FOUR-BIN MAILBOX G553 G553 FOUR BIN MAILBOX REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 250 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 251 CÓPIA NÃO CONTROLADA FOUR-BIN MAILBOX G553 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERIOR COVERS ................... 1 1.2 OVERFLOW AND VERTICAL TRANSPORT SENSORS......2 1.3 MAIN MOTOR ....................3 2. DETAILED DESCRIPTIONS ............4 2.1 OVERALL MACHINE INFORMATION............4 2.1.1 MECHANICAL COMPONENT LAYOUT..........
  • Page 252 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 253: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS G553R101.WMF...
  • Page 254: Overflow And Vertical Transport Sensors

    CÓPIA NÃO CONTROLADA OVERFLOW AND VERTICAL TRANSPORT SENSORS 1.2 OVERFLOW AND VERTICAL TRANSPORT SENSORS G553R102.WMF G553R103.WMF Each tray (! Exterior Covers) [A]: Each tray cover (x 4) [B]: Sensor holder ( x 1) [C]: Tray paper sensor ( x 1) [D]: Overflow sensor (...
  • Page 255: Main Motor

    CÓPIA NÃO CONTROLADA MAIN MOTOR 1.3 MAIN MOTOR G553R104.WMF Left cover (! Exterior Covers) [A]: Mailbox board ( x 2,  x 11) [B]: Drive bracket ( x 5) [C]: Main motor ( x 2) G553 CÓPIA NÃO CONTROLADA...
  • Page 256: Detailed Descriptions

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT G553V101.WMF [A]: 4th tray [B]: 3rd tray [C]: 2nd tray [D]: 1st tray [E]: Vertical transport roller [F]: Turn gate [G]: Exit roller G553 CÓPIA NÃO CONTROLADA...
  • Page 257: Drive Layout

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2.1.2 DRIVE LAYOUT G553V102.WMF [A]: Timing belt [B]: Main motor [C]: Main motor timing belt G553 CÓPIA NÃO CONTROLADA...
  • Page 258: Electrical Component Layout

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2.1.3 ELECTRICAL COMPONENT LAYOUT G553V103.WMF 1. 2nd turn gate solenoid 10. Upper vertical transport sensor 2. Main motor 11. 2nd tray overflow sensor 3. 3rd turn gate solenoid 12. 1st tray paper sensor 4. Cover sensor 13.
  • Page 259: Detailed Section Descriptions

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2 DETAILED SECTION DESCRIPTIONS 2.2.1 BASIC OPERATION G553D101.WMF G553V105.WMF • When the leading edge of the paper activates the exit sensor on the main unit, the mailbox main motor turns on. • Each turn gate solenoid [A] opens and closes its turn gate, to direct the paper to the selected tray [B].
  • Page 260 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 261 CÓPIA NÃO CONTROLADA ONE-BIN SHIFT TRAY G554 G554 ONE BIN SHIFT TRAY TYPE 2600 REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 262 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 263 CÓPIA NÃO CONTROLADA ONE-BIN SHIFT TRAY G554 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERIOR COVERS ................... 1 1.2 SHIFT TIMING AND TRAY PAPER SENSORS ........... 2 1.3 COVER AND OVERFLOW SENSORS ............2 1.4 MAIN MOTOR ....................3 2.
  • Page 264 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 265: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS [A]: Tray [B]: Right cover (...
  • Page 266: Shift Timing And Tray Paper Sensors

    CÓPIA NÃO CONTROLADA 1.2 SHIFT TIMING AND TRAY PAPER SENSORS G554R102.WMF G554R103.WMF Right cover (! Exterior Covers) [A]: Tray cover [B]: Shift timing sensor ( x 1) [C]: Tray paper sensor ( x 1) 1.3 COVER AND OVERFLOW SENSORS [A]: Sensor cover [B]: Cover sensor (...
  • Page 267: Main Motor

    CÓPIA NÃO CONTROLADA 1.4 MAIN MOTOR G554R106.WMF G554R105.WMF Left cover (! Exterior Covers) [A]: Shift tray board ( x 2,  x 6) [B]: Junction gate solenoid ( x 2) [C]: Main motor bracket ( x 3) [D]: Main motor ( x 2) NOTE: The Stepping Motor has been changed so that the 1-Bin Shift Tray will be compatible with the G091, which has a faster engine than the G056/G058/G073/G074.
  • Page 268: Detailed Descriptions

    CÓPIA NÃO CONTROLADA 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT [A]: Tray [B]: Overflow sensor feeler [C]: Exit roller [D]: Transport roller G554V101.WMF 2.1.2 DRIVE LAYOUT [A]: Shift motor [B]: Main motor [C]: Main motor timing belt [D]: Timing belt G554V103.WMF G554...
  • Page 269: Electrical Component Layout

    CÓPIA NÃO CONTROLADA 2.1.3 ELECTRICAL COMPONENT LAYOUT G554V104.WMF 1. Junction gate solenoid 2. Main motor 3. Shift tray board 4. Shift motor 5. Left shift sensor 6. Right shift sensor 7. Cover sensor 8. Paper overflow sensor 9. Tray paper sensor 10.
  • Page 270: Basic Operation

    CÓPIA NÃO CONTROLADA 2.1.4 BASIC OPERATION G554V102.WMF G554D101.WMF G554D102.WMF • The solenoid [A] opens the junction gates [B] to direct the paper to the tray. 2.1.5 SORT MODE OPERATION • When the trailing edge of each page passes the shift timing sensor [D], the shift motor [E] shifts the exit rollers [F] across.
  • Page 271 CÓPIA NÃO CONTROLADA PAPER TRAY UNIT G555 ENVELOPE FEEDER G556 G555/G556 PAPER TRAY UNIT/ENVELOPE FEEDER REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 272 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 273 CÓPIA NÃO CONTROLADA PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 PAPER FEED UNIT ..................1 1.2 PAPER FEED ROLLER ................2 1.3 FRICTION PAD .................... 2 2. DETAILED DESCRIPTIONS ............3 2.1 OVERALL MACHINE INFORMATION ............3 2.1.1 MECHANICAL COMPONENT LAYOUT..........
  • Page 274 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 275: Replacement And Adjustment

    CÓPIA NÃO CONTROLADA PAPER FEED UNIT 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 PAPER FEED UNIT •...
  • Page 276: Paper Feed Roller

    CÓPIA NÃO CONTROLADA PAPER FEED ROLLER 1.2 PAPER FEED ROLLER G555R103.WMF • Pull out the paper tray [A]: Paper feed roller (move the lever [B] to the left) 1.3 FRICTION PAD G555R102.WMF • Pull out the paper tray. [A]: Friction pad G555/G556 CÓPIA NÃO CONTROLADA...
  • Page 277: Detailed Descriptions

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT G555D105.WMF 1. Paper feed roller 2. Friction pad 3. Bottom plate 2.1.2 ELECTRICAL COMPONENT LAYOUT G555V101.WMF 1. Paper tray board 5. Paper feed sensor 2.
  • Page 278: Detailed Section Descriptions

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS DETAILED SECTION DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION G555D104.WMF NOTE: The paper tray holds 500 sheets. • The paper feed unit uses a feed roller and friction pad mechanism. [A]: Paper feed roller [B]: Friction pad [C]: Pressure spring [D]: Paper feed sensor G555/G556...
  • Page 279: Paper Lift

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2.2 PAPER LIFT Paper lift is the same as for the main unit. 2.2.3 PAPER END DETECTION G555D103.WMF • When the paper tray runs out of paper, the feeler [A] drops into the cutout in the bottom plate to actuate the paper end sensor.
  • Page 280: Remaining Paper Detection

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2.4 REMAINING PAPER DETECTION G555D108.WMF Remaining paper Remaining paper Amount of paper sensor 1 sensor 2 0 sheets (0%) 50 sheets (10%) 250 sheets (50%) 450 sheets (90%) 500 sheets (100%) OFF: Unblocked, ON: Blocked G555/G556 CÓPIA NÃO CONTROLADA...
  • Page 281: Paper Size Detection

    CÓPIA NÃO CONTROLADA DETAILED SECTION DESCRIPTIONS 2.2.5 PAPER SIZE DETECTION Size A4 LEF (Long Edge Feed) A4 SEF (Short Edge Feed) " x 11" LEF 11” x 17” 14” x 8 " SEF 11" x 8 " SEF # # # * (Asterisk) #: ON (Not pushed) : OFF (Pushed)
  • Page 282: Envelope Feeder

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT • This optional unit is a tray that slides into the optional paper feed unit, replacing the paper tray. • If two optional trays have been installed, the envelope feeder must go into the top tray.
  • Page 283 CÓPIA NÃO CONTROLADA PAPER TRAY UNIT TYPE 610 G399 ENVELOPE FEEDER TYPE 610 G807 G399/G807 PAPER TRAY UNIT TYPE 610/ENVELOPE FEEDER TYPE 610 REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 284 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 285 CÓPIA NÃO CONTROLADA PAPER TRAY UNIT G399/ENVELOPE FEEDER G807 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 PAPER FEED UNIT..................1 1.2 PAPER FEED ROLLER................1 1.3 FRICTION PAD .................... 1 1.4 PAPER FEED CLUTCH ................1 1.5 PAPER TRAY BOARD ................. 1 1.6 PAPER SIZE SWITCH .................
  • Page 286 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 287: Replacement And Adjustment

    1.5 PAPER TRAY BOARD Refer to the G360Service Manual for details. (Although this is the Service Manual for the G112/G113 machines, the procedures are the similar. However they are not in the same order) 1. Paper tray board (2 hooks,  x 4,  x 2) 1.6 PAPER SIZE SWITCH...
  • Page 288: Detailed Descriptions

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details 2.1.2 ELECTRICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details 2.2 DETAILED DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION Refer to the G555 Service Manual for details 2.2.2 PAPER LIFT...
  • Page 289: Paper Pressure Switch

    CÓPIA NÃO CONTROLADA DETAILED DESCRIPTIONS 2.2.6 PAPER PRESSURE SWITCH G399D101.WMF The paper pressure switches [A] slide from left to right and from right to left. The switch is used to increase upward pressure on the paper from the bottom plate. This helps to prevent paper misfeeds.
  • Page 290: Protection Fuse

    CÓPIA NÃO CONTROLADA PROTECTION FUSE 2.3 PROTECTION FUSE G3995101.WMF Name Rating Manufacturer Type No. FU500 DC50V/1.5A ROHM CO. LTD ICP-N38 G399/G807 CÓPIA NÃO CONTROLADA...
  • Page 291: Envelope Feeder

    CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details G399/G807 CÓPIA NÃO CONTROLADA...
  • Page 292 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 293 CÓPIA NÃO CONTROLADA DUPLEX UNIT TYPE 610 G806 G806 DUPLEX UNIT TYPE 610 REVISION HISTORY Page Date Added/Updated/New None CÓPIA NÃO CONTROLADA...
  • Page 294 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 295 CÓPIA NÃO CONTROLADA DUPLEX UNIT G806 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERIOR COVERS ................... 1 1.2 DUPLEX BOARD AND SENSORS .............. 1 2. DETAILED DESCRIPTIONS ............2 2.1 OVERALL MACHINE INFORMATION............2 2.1.1 MECHANICAL COMPONENT LAYOUT..........2 2.1.2 DRIVE LAYOUT ..................
  • Page 296 CÓPIA NÃO CONTROLADA CÓPIA NÃO CONTROLADA...
  • Page 297 CÓPIA NÃO CONTROLADA EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT  CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. 1.1 EXTERIOR COVERS Refer to the G552 Service Manual for details. 1.2 DUPLEX BOARD AND SENSORS Refer to the G552 Service Manual for details.
  • Page 298 CÓPIA NÃO CONTROLADA OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G552 Service Manual for details. 2.1.2 DRIVE LAYOUT Refer to the G552 Service Manual for details. 2.1.3 ELECTRICAL COMPONENT LAYOUT Refer to the G552 Service Manual for details.

This manual is also suitable for:

G113G091G116G094G095

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