Tempstar DLC4 Installation Instructions Manual

Tempstar DLC4 Installation Instructions Manual

R−410a ductless split system air conditioner and heat pump sizes: 9k, 12k, 18k, 24k, 30k, and 36k

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INSTALLATION INSTRUCTIONS
R−410A Ductless Split System
Air Conditioner and Heat Pump
MODELS: DLC4(A/H)−Outdoor, DLF4(A/H)−Indoor
NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

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Drill Hole in Wall for Connecting Piping,Drain&Wiring. .9
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The following parts are included in your indoor unit. Please
contact your dealer if any parts are damaged or missing.
Parts
Mounting Plate
Remote Control
Remote Control Holder
Mounting Hardware
Battery (1.5V)

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air−conditioning
equipment can be hazardous due to system pressures,
electrical components, and equipment location (roofs,
elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance
functions such as cleaning coils. All other operations should
be performed by trained service personnel.
SIZES: 9K, 12K, 18K, 24K, 30K, and 36K
PAGE
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Qty.
1
1
1
7
2
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
1
equipment.
1
Follow all safety codes. Wear safety glasses and work
2
gloves. Keep quenching cloth and fire extinguisher nearby
when brazing. Use care in handling, rigging, and setting
2
bulky equipment.
2
Read these instructions thoroughly and follow all warnings
3
or cautions included in literature and attached to the unit.
Consult local building codes and National Electrical Code
7
(NEC) for special requirements. In Canada, refer to current
8
editions of the Canadian Electrical Code, CSA 22.1.
8
Recognize safety information. This is the safety−alert
8
symbol
. When you see this symbol on the unit and in
!
!
instructions or manuals, be alert to the potential for personal
injury.Understand
9
WARNING, and CAUTION. These words are used with the
9
safety−alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
10
WARNING signifies hazards which could result in personal
11
injury or death.
12
practices which may result in minor personal injury or
product and property damage. NOTE is used to highlight
12
suggestions which will result in enhanced installation,
12
reliability, or operation.
13
!
14
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant
pipe in the ground. If any section of pipe is buried, there
must be a 6 in. (152 mm) vertical rise to the valve
connections on the outdoor units. If more than the
recommended length is buried, refrigerant may migrate
to the cooler buried section during extended periods of
system shutdown. This causes refrigerant slugging and
could possibly damage the compressor at start−up.
these
signal
words:
CAUTION is used to identify unsafe
WARNING
CAUTION
421 01 9220 00
DANGER,
10/01/12

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  • Page 1: Table Of Contents

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System Air Conditioner and Heat Pump MODELS: DLC4(A/H)−Outdoor, DLF4(A/H)−Indoor SIZES: 9K, 12K, 18K, 24K, 30K, and 36K NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS PAGE When working on the equipment, observe precautions in the...
  • Page 2: General

    R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) GENERAL These instructions cover the installation, start−up and servicing S The following maximum lengths are allowed: of DLC4(A/H) outdoor and DLF4(A/H) indoor units ductless REFRIGERANT LINE LENGTHS ft. (m) systems. Max Line Max Elevation...
  • Page 3: Dimensions

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) MODEL NOMENCLATURE MODEL SERIES Position Number DLC = Outdoor DLF = Indoor Outdoor/Indoor 4AV = AC Outdoor 4AC = AC Indoor 4HV = HP Outdoor 4HH = HP Indoor Type 09 = 9k BTU...
  • Page 4 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) DIMENSIONS − OUTDOOR UNIT SIZE − 09 (Net Operating Weight: 96 lbs.- 44 kg.) A12380 UNIT SIZE − 12 (Net Operating Weight: 107 lbs.- 49 kg.) (254.0) (762.0)) 33.4 12.6 (848.4) (320.0) in.
  • Page 5 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT SIZE − 18 (Net Operating Weight: 99 lbs.- 45 kg.) 13.4 (340.4) (889.0) 15.6 37.6 (396.2) (955.0) in. (mm) (558.8) A12382 UNIT SIZE − 24 (Net Operating Weight: 121 lbs.- 55 kg.) 14.6...
  • Page 6 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT SIZE − 30 (Net Operating Weight: 154 lbs − 70 kg.) 36 (Net Operating Weight: 161 lbs − 73 kg.) 14.6 (914.4) (370.8) 16.7 38.6 (980.4) (424.2) (609.6) in. (mm) A12379...
  • Page 7: Clearances

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) CLEARANCES Indoor Unit Distance to Ceiling 6” (152 mm) Distance to Wall Distance to Wall 6” (152 mm) 6” (152 mm) NOTE: Refrigerant lines may be routed in any of the (4) directions, right, right rear, left, or left rear.
  • Page 8: Installation

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) INSTALLATION GUIDE 21.3 (129.5) (541.0) (172.7) Ideal installation locations include: Indoor Unit S A location where there are no obstacles near inlet and outlet area. S A location which can bear the weight of indoor unit.
  • Page 9: Outdoor Unit Installation

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) DRILL HOLE IN WALL FOR INTERCONNECTING Piping Connections to Outdoor Unit PIPING, DRAIN, AND WIRING IMPORTANT: Use refrigeration grade tubing ONLY. No other type of tubing may be used. Use of other types of tubing will Refrigerant Line Routing void manufacturer’s warranty.
  • Page 10: Control And Power Wiring From Outdoor Unit

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 8. Reinstall field wiring cover. Field Wiring Cover Field Wiring Cover Interconnecting Cable Conduit Panel A08279 Figure 10 - Field Wiring Cover 6. Pull interconnecting wire up from back of indoor unit and position in close to the terminal block on indoor unit.
  • Page 11: Air Purging And Leakage Test

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) Deep Vacuum Method CAUTION The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of UNIT DAMAGE HAZARD accurately measuring this vacuum depth. The deep vacuum...
  • Page 12: Start−Up

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) START−UP Test Operation INSTALLATION AND MAINTENANCE OF Perform test operation after completing gas leak and electrical FILTER safety check. INSTALLATION OF FILTER 1. Push the “ON/OFF” button on Remote Control to begin 1.
  • Page 13: Connection Diagrams

    115−1−60 Low V DC 115−1−60 115−1−60 115−1−60 115−1−60 Low V DC 115−1−60 DLC4 9K − 12K Outdoor Unit Terminal Block DLF4 9K − 12K Indoor Unit Terminal Block DLC4/DLF4 12K, 208/230−1−60 Connection Diagram Connecting Cable Outdoor to Indoor Use Copper...
  • Page 14: Troubleshooting

    INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) TROUBLESHOOTING The unit has onboard diagnostics. Error codes will appear on the LED display on the front panel of the indoor unit in place of the temperature display. Error codes are also displayed on the outdoor unit microprocessor board with colored LED lights. The tables following explain the error codes for the specific models.
  • Page 15 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT 12K, 230 Volts Indoor Unit Displaying Method Double 8 Code Indicator Display State of lamps of outdoor unit Display (LED Flash 0.5s−ON/0.5s−OFF Error Running Cooling Heating Green Yellow Malfunction Code LED2...
  • Page 16 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT 18K & 24K, 230 Volts Indoor Unit Display Outdoor unit display (LED’s have 3 modes) Indicator Display (LED Flash 0.5s−ON/0.5s−OFF OFF, lFlash Error Running Cooling Heating_ D42/ D43/ Code Malfunction Display...
  • Page 17 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT 18K & 24K, 230 Volts (Cont.) Indoor Unit Display Outdoor unit display (LED’s have 3 modes) Indicator Display (LED Flash 0.5s−ON/0.5s−OFF OFF, lFlash Error Running Cooling Heating_ D42/ D43/ Code Malfunction...
  • Page 18 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT 18K & 24K, 230 Volts (Cont.) Indoor Unit Display Outdoor unit display (LED’s have 3 modes) Indicator Display (LED Flash 0.5s−ON/0.5s−OFF OFF, lFlash Error Running Cooling Heating_ D42/ D43/ Code Malfunction...
  • Page 19 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNIT 18K & 24K, 230 Volts (Cont.) Indoor Unit Display Outdoor unit display (LED’s have 3 modes) Indicator Display (LED Flash 0.5s−ON/0.5s−OFF OFF, lFlash Error Running Cooling Heating_ D42/ D43/ Code Malfunction...
  • Page 20 INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) UNITS 30K & 36K, 230 Volts Display Indoor Unit State of the Lamps of Outdoor Unit PCB Error Malfunction Code Yellow Green Reasons Compressor running (normal) Flash−1 times Normal Auto defrost (normal) Flash−2 times...

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