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Installer: After installation give this manual to the home-
owner and explain operation of this stove.
Copyright 2003, T.I.
$10.00
Part # 100-01154
4050504
Astoria 2003
Pellet Stove
•
Horizontal
Or Vertical Vent
•
Freestanding Stove
•
Mobile Home Approved
•
Class A Chimney Retrofit
•
Hearth Stove into Existing
Masonry Chimney , Masonry
Fireplace, or Z.C. Fireplace
- - Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage
bodily injury or even death.
- - Contact local building or fire officials
about restrictions and installation
inspection requirements in your
area.
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028–S–42-2
ASTME-1509 1995, ULCC 1482
10850 117th Place N.E. Kirkland, WA 98033
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Summary of Contents for Avalon Astoria 2003
- Page 1 Astoria 2003 Pellet Stove • Horizontal Or Vertical Vent • Freestanding Stove • Mobile Home Approved • Class A Chimney Retrofit • Hearth Stove into Existing Masonry Chimney , Masonry Fireplace, or Z.C. Fireplace - - Please read this entire manual before installation and use of this pellet fuel-burning room heater.
-
Page 3: Introduction
This serial number will be needed in case you require service of any type. To receive full warranty coverage, Model: Astoria 2003 you will need to show evidence of the date you purchased your Serial Number: heater. Do not mail your Bill of Sale to us. -
Page 4: Safety Precautions
Safety Precautions • Do not operate the • Contact your local building heater if you smell officials to obtain a permit smoke coming from and information on any the heater. Turn the installation restrictions or switch to inspection requirements "OFF", monitor your in your area. -
Page 5: Safety Precautions
Safety Precautions • The heater will not operate • This heater must be during a power outage. If connected to a standard a power outage does 115 V., 60 Hz grounded occur, check the heater electrical outlet. Do not for smoke spillage and use an adapter plug or open a window if any sever the grounding plug. -
Page 6: Table Of Contents
Table of Contents Introduction Operation (continued) Introduction ............1 Manual Mode.............20 Important Information .........1 Auto Mode ............21 Restrictor Adjustment .........22 Safety Precautions Adjusting the Fan Speed........22 Safety Precautions ..........2 Start-Up Sequence..........23 Specifications "AUGER ON" Light..........23 Heating Specifications ........5 "FAULT" Light ............23 Dimensions............5 Power Outages..........23 Electrical Specifications........5... -
Page 7: Specifications
Specifications Heating Specifications: Approximate Maximum Heating Capacity (in square feet)*.........800 to 2,250 Sq. Feet Burn Rate (Pounds per Hour)**...............1.7 to 5.5 Maximum Burn Time on Low Burn** ..............67.5 Hours Hopper Capacity....................115 Pounds Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. -
Page 8: Installation
Installation Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation. -
Page 9: Clearances - Straight Installation
Installation Clearances - Straight Installation Through the Wall Installations Interior Vertical Vents 3” Minimum 2” Minimum “Tee” 3” Minimum 9” Minimum 9” Minimum Floor Protection 6” Minimum 6” Minimum Clearances - Corner Installation Through the Interior Vertical Vents Wall Vents 3”... -
Page 10: Venting The Pellet Stove
Installation Venting the Pellet Stove • PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER). • DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE. •... -
Page 11: Pellet Vent Type
Installation Pellet Vent Type • Must be 4" diameter Type "L"(except for masonry fireplace installations) - or - connect the vent to a factory built type "A" chimney. All vent joints (including adapters, elbows, etc…) must be sealed with 500° F. RTV silicone. Installing the Pellet Vent Seal each vent section (including adapters, elbows, etc...) by... -
Page 12: Mobile Home Requirements
Installation Mobile Home Requirements • Outside air is required (used for combustion) - see the directions below. • The heater must be bolted to the floor (Some states do not require this; check with your local building Use the lag bolts (used department). -
Page 13: Alcove Installation Requirements
Installation Alcove Installation Requirements When the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the requirements listed below must be met. •... -
Page 14: Installation Example: Direct "Through The Wall
Installation Installation Example: Direct "Through-the-wall" Installation Horizontal Rain Cap Type "L" Outside Air Vent 12” Minimum House Shield - prevents discoloration to outside of home - HIGHLY RECOMMENDED Seal each vent section (including 3” Minimum adapters, elbows, Wall Thimble (note 3”... -
Page 15: Installation Example: Interior Vertical
Installation Installation Example: Interior Vertical Installation 2” 3” Minimum Minimum Outside Type "L" Vent (optional) 9” Minimum Floor Protection 6” Minimum Floor Protection Travis Industries 1 0 0 - 0 1 1 5 4 4050504... -
Page 16: Installation Example: Type A Chimney Retrofit
Installation Installation Example: Class A Chimney Retrofit 2” 3” Minimum Minimum “Tee” Outside Type "L" Vent (optional) 9” Minimum Floor Protection 6” Minimum Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV Class A Chimney silicone into the gap Storm Collar... -
Page 17: Installation Example: Masonry Fireplace
Installation Installation Example: Masonry Fireplace Hearth Stove Vertical Cap “L” Vent Cover Plate (non-combustible) Storm Collar Seal the cover plate with silicone. Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of “L” Vent Flex 500° F. RTV Section silicone into the gap between sections. -
Page 18: Installation Example: Zero-Clearance (Metal) Firepl
Installation Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove Vertical Cap Cover Plate (non-combustible) Storm Collar Seal the cover plate with silicone. “L” Vent Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV silicone into the gap between sections. -
Page 19: Installation Example: Interior Masonry Chimney
Installation Installation Example: Interior Masonry Chimney Vertical Cap “L” Vent Cover Plate (non-combustible) Storm Collar Seal the cover plate with silicone. Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV silicone into the gap “L”... -
Page 20: Operation
Operation Safety Notice Read this entire manual (especially the "Safety Precautions" on pages 2 and 3) before using this stove. Failure to follow the instructions may result in property damage, bodily injury, or even death. Do not unplug the stove to turn it off. This stove relies upon electricity to push the flue gases out the pellet vent –... -
Page 21: Loading Pellets
Operation Loading Pellets Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper holds approximately 115 pounds of pellets. To Close the Hopper Lid: lift the lid, pull this tab forward, then lower the lid down. To Open the Hopper Lid: These notches allow lift the hopper lid from this handle. -
Page 22: Manual Mode
Operation Manual Mode Manual mode requires the user to turn the HEAT OUTPUT heater on and off manually. To Start AUTO Press the "Manual Start" button. That's it. The stove automatically goes to a medium burn rate MANUAL and high fan while the igniter starts the fire burning within 10 minutes. -
Page 23: Auto Mode
Operation Auto Mode Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then runs at the heat output setting selected. To Adjust Room Temperature (or Start the Stove) Move the thermostat to the heat setting... -
Page 24: Restrictor Adjustment
Operation Restrictor Adjustment The exhaust restrictor “fine tunes” your appliance, adjusting the amount of air flowing to the flame. NOTE : the optimal restrictor position will vary over time as soot builds up inside the exhaust system. Not Enough Air: If clinkers develop or the flame appears lazy and slow to blow the ash out of the firepot, pull the... -
Page 25: Start-Up Sequence
Operation Start-Up Sequence This stove utilizes a start-up sequence whenever the mode switch is changed or the heater is started when cold. This is to ensure proper operation through all possible settings and operational states (hot or cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the "OFF"... -
Page 26: Maintenance
Maintenance Daily Maintenance (whenever using the stove) Inspect the Burn When burning on high, the flames should be bright orange with embers jumping from the firepot. NOTE : the optimal restrictor position will vary over time as soot builds up inside the exhaust system. -
Page 27: Cleaning The Firepot
Maintenance Daily Maintenance (whenever using the stove) - Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides, or are orange/black, turn the heater off and check for clinkers. The most likely causes are: •... -
Page 28: Bi-Weekly Maintenance (Or Every 10 Bags Pellets)
Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) Clean the Heat Exchange Tubes Open the hopper lid. WARNING: The front edge of the hopper lid becomes very hot, do not touch the area below the handle. Store the scraper rod tool by hanging it on the hanger on the back of the... -
Page 29: Opening The Door
Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Opening The Door Phillips Screwdriver Bracket (attached to side of heater) Pawl Door Frame Lock Nut When securing the door, make sure the pawl fits over the bracket before tightening. NOTE: Do not overtighten the pawl. -
Page 30: Sweep Ash Into Ashpan
Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Sweep Ash Into Ashpan HINT: The more often you clean out the flyash, the more efficient your heater will burn. WARNING: The firebox becomes very hot during operation. Let the stove cool completely before conducting service. Lift it up and away from the firebox. -
Page 31: Check Ashpan, Dispose If Necessary
Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Check Ashpan, Dispose if necessary BAFFLE INSTALLATION The firebox baffles install on ledges at the top of the firebox. The two tabs (at the outside back NOTE: The left baffle is larger than the right baffle. corners) insert into notches at the right and left rear corners of the firebox walls. -
Page 32: Yearly Maintenance (Or Every Two Tons)
Maintenance Yearly Maintenance (or every two tons) WARNING: Disconnect the power cord prior to conducting service. The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. Soot and Flyash: Formation and Need for Removal –... -
Page 33: Clean The Exhaust Blower
Maintenance Yearly Maintenance (or every two tons) - Continued Clean the Exhaust Blower (make sure the stove is cool and unplugged) Remove the six screws holding the exhaust blower motor in place. Open the hopper lid and remove the screw holding the 11/32"... -
Page 34: Check For Air Leaks - Door, Glass And Ashpan
Maintenance Yearly Maintenance (or every two tons) - Continued Check for Air Leaks Around the Door, Glass, and Ashpan Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive sooting, inefficient burning, and perhaps a malfunction. •... -
Page 35: Normal Operating Sounds
Normal Operating Sounds Exhaust Blower The flow of exhaust gases may create a low-pitched hum. This sound will change as the FEED RATE is altered. Auger Motor When feeding pellets, you may hear the intermittent buzz of this motor running. Heat Exchanger Tubes You may hear the heated air being forced through... -
Page 36: Safety Label
Safety Label WARNING - DO NOT REMOVE OR COVER THIS LABEL Listed Pelletized Solid Fuel Burning Appliance Serial No: Also for Use in Mobile Homes Model: Astoria PS Report No. 028-S-42-2 Tested to: ASTM E, 1509-95, Room Heater Pellet Burning Type (UM) 84 HUD Electrical Rating: 115V, 60Hz, 3 Amp;... -
Page 37: Warranty
Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Years 1 &... -
Page 38: Optional Equipment
Optional Equipment Thermostat (Part # 99300650) Do not connect 120 VAC to the thermostat circuit of this heater (do not use a household thermostat used for a wall-board or other electrical heater). Attach the thermostat wire to the circuit board. Route the thermostat wire through the hole in the rear panel (make sure to leave enough slack to allow the control panel to open). -
Page 39: Pellet Log
Optional Equipment Remote Thermostat • Follow the instructions included with the remote thermostat for installation. Using the Remote Thermostat The remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on. Included with the remote thermostat is a set of instructions that details the operating characteristics of this optional component. -
Page 40: Index
Index Adjusting the Fan Speed........22 Glass Removal..........32 Air Leaks............32 Gold (cleaning)..........26 Alcove Installation Requirements ......11 Hearth (Floor Protection Requirements)....6 Ashpan (Opening and Disposing Ashes) ....29 Hearth Fireplace ..........15 AUGER ON Light..........22 Heat Exchange Tubes (cleaning) ......26 Auto Mode ............21 Heating Specifications........
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