ORDER NO. MD0512481C3 CD Stereo System SA-AK240PL Colour (S)... Silver Type Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual (Order No. MD0509368C0) for this mechanism. Specifications n AMPLIFIER SECTION S/N 20dB (at 1000 kHz) 560 µV/m...
SA-AK240PL (1) CD-Audio (CD-DA) Power supply AC 120 V, 60Hz (2) CD-R/RW (CD-DA, MP3, WMA formatted disc) Power consumption 100 W (3) MP3/WMA Power consumption in standby 0.28 W mode Bit rate Dimensions (W x H x D) 250 x 330 x 343 mm...
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SA-AK240PL 17.3. (B) Main (Tuner) Circuit 18.6. (F) Deck P.C.B. , (G) Deck Mechanism P.C.B. & (H) Tuner 17.4. (B) Main Circuit Pack P.C.B. 17.5. (C) Panel Circuit 19 Illustration of ICs, Transistors and Diodes 17.6. (D) Transformer Circuit 20 Terminal Function of IC's 17.7.
SA-AK240PL 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly installed.
SA-AK240PL 3. Turn on the power once again after one minute. Note : When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 2 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by electricity.
SA-AK240PL 3 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of clothes or our human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK240PL 4 Precaution of laser diode CAUTION: This unit utilizes a class 1 laser diode in the optical pickup unit . Invisible laser radiation is emitted from the optical pickup lens. Wavelength: 780nm When the unit is turned on: 1. Do not look directly into the optical pickup lens.
SA-AK240PL 5 Handling the Lead-free Solder 5.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron.
SA-AK240PL 6 New Features 6.1. CRS1 Mechanism Overview 6.1.1. General Feature · This is a five disc changer mechanism for CD/DVD. The outline figure is shown below.
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SA-AK240PL · The mechanism has "CHANGE WHILE PLAY" function. It open other trays for disc exchanging while one tray is at PLAY position performing recording or reproducing. · The mechanism can quickly change all trays with "CHANGE ALL" function. All trays can be move to OPEN position with one operation.
SA-AK240PL Note: * represent tray number (from 1 ~ 5) 6.1.4. New CD Mechanism (CRS1) Note: This service manual does not contain the following information for the mention CD Mechanism drive: · Schematic Diagram, Block Diagram and P.C.B. layout of CD Loading P.C.B.
SA-AK240PL 9 Self diagnosis and special mode setting This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode. 9.1. Special Mode Table Item FL Display Key Operation Mode Name Description Front Key Self -Diagnostic enter...
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SA-AK240PL Item FL Display Key Operation Mode Name Description Front Key FL Display Test To check In doctor mode: segments display (All 1. Press [DIMMER] button on remote control. segments will light up and LED will blink at 0.5 second interval)
SA-AK240PL 9.2. Error code Table Self-Diagnosis Function (refer Section 9.1) provides information on any problems occuring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is...
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SA-AK240PL The error code is automatically display after entering into self-diagnostic mode. Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Mode SW, plunger For deck mechanism unit (For deck 1/2). and capstan motor Press [ ] on main unit for abnormal next error.
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SA-AK240PL Error Code Diagnosis Contents Description of error Automatic FL Display Remarks ITOP UD assembly UD Rack does not move For CD changer unit (CRS1). to front direction. This Press [SINGLE CHANGE] on main unit lead to UD base not for next error.
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SA-AK240PL Error Code Diagnosis Contents Description of error Automatic FL Display Remarks F2NG Fail - safe mode. (For When the tray close For CD changer unit (CRS1). Press [SINGLE CHANGE] on main unit open/close tray operation is performed, unit(s)) it fails to close. It will for next error.
SA-AK240PL 10 Assembling and Disassembling 10.1. Caution Special Note: This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly & assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the original service manual for the CD changer unit.
SA-AK240PL 10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart as below.
SA-AK240PL 10.4. Disassembly of Top Cabinet Step 1 Remove 3 screws at each side and 5 screws at rear panel. Step 2 Lift up both sides of the top cabinet, push the top cabinet towards the rear to remove the top cabinet.
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SA-AK240PL Step 3 Release the claws on both ends. Step 5 Remove 2 screws. Step 6 Remove the Mecha Chassis. Note: For disassembly & assembly of traverse unit, please refer to section 10.14 of this service manual.Please refer to original Service Manual for the Disassembly and Assembly of the CD Changer Unit (CRS1).
SA-AK240PL 10.7. Disassembly of Main P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 3) of Item 10.5 - Disassembly of Rear Panel Step 1 Disconnect FFC cables (CN2803, CN2806 and CN2951).
SA-AK240PL 10.9. Disassembly of Power P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 3) of Item 10.5 - Disassembly of Rear Panel ·...
SA-AK240PL 10.10. Disassembly of Front Panel Unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit Step 1 Disconnect connectors (CN2803, CN2806, CN2951, CN5950 &...
SA-AK240PL Step 4 Remove the front panel unit. each side) of bottom chassis to be aligned to front panel’s slot. Assembly is secured upon hearing clicking sound. Note: Ensure 2 claws located at the bottom chassis is seated into the 2 slots at bottom of front panel at 2 catches (one on 10.11.
SA-AK240PL 10.12. Disassembly of Deck mechanism unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
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SA-AK240PL Step 3: Remove the traverse unit as arrow shown. · Assembly of Traverse Unit Step 1: Press and hold the plunger lever and rotate the gear as arrows shown until it stop. Step 1: Turn over the unit and install the traverse unit.
SA-AK240PL Step 2: Push the traverse slide plate as arrow shown to lock the traverse unit. 10.15. Disassembly of optical pickup unit (CD mechanism) · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet ·...
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SA-AK240PL Step 8 Remove the catch of the drive rack, and take out the drive rack. Step 4 Remove the traverse deck. Note: As floating springs (4 pieces) come off at the same time, be careful not to lose them.
SA-AK240PL 10.16. Disassembly of Deck Mechanism · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit · Follow the (Step 1) - (Step 4) of Item 10.10 - Disassembly of Front Panel Unit ·...
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SA-AK240PL Step 1 Release the catch, and then remove the pinch roller (F). Step 2 Release 2 claws and detach the head block connector. Step 3 Remove 2 screws. Step 4 Remove head block. 10.16.2. Disassembly of capstan motor ass’y, capstan belt A, capstan belt B and winding belt Step 1 Detach the head block connector (Deck P.C.B.).
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SA-AK240PL Step 7 Put the capstan belt A temporarily as shown below. Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F. Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
SA-AK240PL Step 10 Install 3 screws. Step 11 Put the capstan belt B as shown below. Step 12 Put the capstan belt A on the motor ass’y pulley. 10.17. Replacement for cassette lid · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet Step 1 Lift up the lever upward, open the cassette deck.
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SA-AK240PL Step 2 Push the lever upward and open the cassette lid. Remove the cassette tape.
SA-AK240PL 11 Service Fixture and Tools Service Tools Extension FFC (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins) (B) Panel P.C.B. - Deck Mechanism P.C.B. REEX0484 (10 Pins) 12 Service Positions Note: For description of the disassembly procedures, see the Section 10.
SA-AK240PL 13 Adjustment Procedures 13.1. Cassette Deck Section 13.1.2. Bias Voltage Check · Measurement Condition 1. Set the unit “AUX” position. − − − − Reverse-mode selector switch: 2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “l REC/STOP” key).
SA-AK240PL 13.2. Tuner Section This section include details on the alignment of AM-IF and AM RF adjustment. 13.2.1. AM-IF Alignment 1. Set up the equipments as shown in Fig. 5. 2. Select [TUNER] mode on selector and set to [AM] mode.
SA-AK240PL 14 Voltage and Waveform Chart Note: Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
SA-AK240PL 15 Wiring Connection Diagram FM ANT AM ANT H5104/ W5104 JK2601 CN5103 To Fan CN2810 TUNER PACK P.C.B POWER P.C.B MAIN P.C.B SOLDER SIDE TUNER PACK CN2801 SOLDER SIDE CN5102 BLACK CN2809 MOTOR CN2808 CN2805 JK5101 CN2806 CN2803 CN2951 30 .
SA-AK240PL 17 Schematic Diagram (All schematic diagrams may be modified at any time with the Caution ! development of the new technology) 17.1. Notes of Schematic Diagrams S951 : MODE Switch S952 : HALF Switch S971 : MODE Switch S972...
: +B SIGNAL : FM/AM SIGNAL LINE : TAPE RECORD SIGNAL LINE : CD SIGNAL LINE MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : -B SIGNAL : MAIN SIGNAL LINE SA-AK240PL MAIN CIRCUIT W2511 R2701 R2301 C2101 Q2142 B1ABCF000176 R2702...
SA-AK240PL 17.7. (E) Power Circuit SCHEMATIC DIAGRAM - 6 POWER CIRCUIT : -B SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE SA-AK240PL POWER CIRCUIT IC5301 IC5301 C1BA00000407 2-CH DIGITAL AMP Q5154 2SB0709AHL R5154 PCONT SWITCH R5153 Q5173 B1ABCF000176...
SA-AK240PL 20 Terminal Function of IC's 20.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal Processor/Digital filter and D/A Converter Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 IREF Reference I/P DRAM address signal O/P 9 PLLF PLL Loop Filter Terminal (Phase...
SA-AK240PL 20.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action output Motor Drive (1) Input...
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SA-AK240PL Pin No. Mark Function OPEN_SW Open_Sw for CRS1 CHG_CW CRS1 motor CW CHG_CCW CRS1 motor CCW ST_SW Stock_Sw for CRS1 PLAY_SW Play_Sw for CRS1 CHG_PLR Plunger for CRS1 BOTTOM_SW Bottom_SW for CRS1 UP_SENSOR UD-Sensor for CRS1 DECK2 DECK CONDITION INPUT 2...
SA-AK240PL 22 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks 133-1 RMB0405-1 FR ROD SPRING Q2411 B1ABGC000005 TRANSISTOR 133-2 RMM0132-1 FR ROD Q2417 B1ABGC000005 TRANSISTOR REM0121 CAP MOTOR ASS’Y Q2441 B1ABGC000005...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D5104 B0BA01100004 DIODE CN2801 K1MN17AA0004 17P CONNECTOR D5105 B0BA02400029 DIODE CN2803 K1MN14A00049 14P FFC CONNECTOR D5107 B0BA01500003 DIODE CN2805 K1MN14A00049 14P FFC CONNECTOR...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks EYF52BCY FUSE CLIP R1013 D0GB472JA041 4.7K 1/16W R1014 D0GB472JA041 4.7K 1/16W FUSE PROTECTORS R1015 D0GB470JA008 47 1/16W R1016 D0GB470JA008 47 1/16W...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2282 ERJ3GEY0R00V 0 1/16W R2610 ERJ3GEYJ102V 1K 1/16W R2283 D0GB104JA007 100K 1/16W R2611 D0GB391JA041 390 1/16W R2301 D0GB153JA007 15K 1/16W R2612...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2853 D0GB101JA007 100 1/16W R5106 D0GB223JA041 22K 1/16W R2854 D0GB473JA041 47K 1/16W R5107 D0GB561JA007 560 1/16W R2855 D0GB473JA041 47K 1/16W R5108...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R6199 ERJ3GEYJ103V 10K 1/16W W2525 ERJ3GEY0R00V CHIP JUMPER R6202 ERJ3GEYJ102V 1K 1/16W W2526 ERJ3GEY0R00V CHIP JUMPER R6203 D0GB222JA041 2.2K 1/16W W2530...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks W7018 ERJ3GEY0R00V CHIP JUMPER C2122 ECJ1VB1C105K 1 16V W7019 ERJ3GEY0R00V CHIP JUMPER C2124 ERJ3GEY0R00V 0 1/16W W7020 ERJ3GEY0R00V CHIP JUMPER C2131...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C2511 ECEA1HKN2R2B 2.2 50V C2904 ECA1CAK101XB 100 16V C2581 ECA1CAK101XB 100 16V C2906 F1H1H102A219 1000P 50V C2582 ECA1CAK101XB 100 16V C2910...
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SA-AK240PL Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C5330 F1H2A221A009 220P 100V C7263 ECJ1VB1C104K 0.1 16V C5331 F1H2A221A009 220P 100V C7264 ECJ1VB1C104K 0.1 16V C5332 F1H2A221A009 220P 100V C7315 ECJ1VB1A474K 0.47 10V...