Polaris Sportsman 2004 Owner's Manual page 75

Hide thumbs Also See for Sportsman 2004:
Table of Contents

Advertisement

MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Improperly performing the procedures marked with a
in component failure and lead to serious injury or death. Have an
authorized Polaris dealer perform these services.
Item
Drive chain(s)
"
Spark plug
L
Rear axle
"
Ignition Timing
J
L
Fuel system
J
L
Fuel filter
J
Radiator
Cooling system
hoses
Clutches (drive and
J
driven)
Engine mounts
Brake fluid
J
Front wheel bear-
J
ings
Spark arrestor
Idle speed
L
Toe adjustment
J
Headlight aim
More often under severe use, such as dirty or wet conditions
"
L
Emission Control System Service (California)
Dealer service item
J
72
WARNING
Hours/
Frequency Remarks
Miles
50 hrs.
6 months
100 hrs.
12 months
50 hrs.
6 months
100 hrs.
12 months
100
12 months
hours
100 hrs.
12 months
100 hrs.
12 months
100 hrs.
12 months
100 hrs.
12 months
100 hrs.
12 months
200 hrs.
24 months
300 hrs.
36 months
300 hrs.
36 months
As required Adjust
As required Periodic inspection; adjust
As required Adjust as needed
could result
J
Inspect daily; adjust and lu-
bricate if needed
Inspect; replace as needed
Inspect bearings; lube
Inspect; adjust as needed
Check for leaks at tank
cap, lines, fuel valve, filter,
pump and carburetor; re-
place lines every two years
Replace annually
Inspect; clean external sur-
face
Inspect
Inspect; clean
Inspect
Change every two years
Inspect; replace as needed
Clean out
when parts are replaced

Hide quick links:

Advertisement

Table of Contents
loading

Table of Contents