CP CPM Instruction Manual

CP CPM Instruction Manual

Automatic spiral mixers

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Instruction manual for spiral mixer mod. CPM80-200
INSTRUCTION MANUAL
AUTOMATIC SPIRAL
MIXERS 80-200
MODELS CPM, CPMel
1

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Summary of Contents for CP CPM

  • Page 1 Instruction manual for spiral mixer mod. CPM80-200 INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXERS 80-200 MODELS CPM, CPMel...
  • Page 2: Table Of Contents

    Qualifications of the operator Transport Preliminary operations Installation Preparation for start-up Testing Operator interface Controls Machine operation Qualification of the operator Spiral mixer model CPM Spiral mixer model CPMel Maintenance Routine maintenance Scheduled servicing Head belts tightening procedure Bowl belts tightening procedure...
  • Page 3 Instruction manual for spiral mixer mod. CPM80-200 Trouble-shooting Qualification of the operator Machine scrapping Qualification of the operator Disconnecting the machine Disconnecting procedure Residual risks after machine disconnection List of attached documentation...
  • Page 4: Documentation Supplied

    Instruction manual for spiral mixer mod. CPM80-200 General information Cap. 1 Documentation supplied • Instruction manual ( this booklet ) • Spare parts catalogue Other documentation • Wiring diagrams This manual ADRESSEES • Carrier • Installer • End user • Maintenance engineer Information property rights This manual contains copyright information.
  • Page 5: Conventions

    Instruction manual for spiral mixer mod. CPM80-200 Conventions LINGUISTIC CONVENTIONS • On the left, on the right : When speaking of such, we refer to the operator’s position when facing the control panel. • Qualified workers : all those people who thanks to their training, experience, education as well as their knowledge of standards, regulations, safety precautions and operation conditions, have been authorised by the people in charge of the plant safety to carry out any necessary action and are...
  • Page 6: Machine Identification Details

    Instruction manual for spiral mixer mod. CPM80-200 Manufacturer identification details Via Perotti, 5 25125 Brescia -ITALY- Tel: +39.030.3581864 Fax: +39.030.3581859 Mail: cpspa@cpspa.it Machine identification details Type: AUTOMATIC SPIRAL MIXER MOD. CPM 80-200 Fig. 1.1 Position of the name plate...
  • Page 7: Ec Declaration Of Conformity Ce

    Instruction manual for spiral mixer mod. CPM80-200 EC declaration of conformity “ CE” See Enclosure 1 EC declaration of conformity “CE” Warranty GENERAL CONDITIONS • This machine ( indicatine the appropriate serial number ) is guaranteed for 12 months. This guarantee is, however, subject to the claim being made by means of a registered letter, within 8 days after the discovery of the faults or defects providing that confirmation and acknowledgement is obtained prior from the manufacturer.
  • Page 8: Use Of The Manual

    Instruction manual for spiral mixer mod. CPM80-200 REQUEST FOR SPARE PARTS When requesting spare parts please state the following information : • Type of machine • No. Of production order marked on the label. • Year of production. • Reference number of the required part which can be found on the correspondent drawing.
  • Page 9: Description Of The Machine

    Instruction manual for spiral mixer mod. CPM80-200 1.10 Description of the machine INTENDED USE: INTENDED OPERATIONS The machine has been built and designed for cake and bread mixing to obtain shorter working times. The working cycle can be manual or automatic with two speeds and a premixing cycle, all with timer.
  • Page 10: Main Parts Of The Machine

    Instruction manual for spiral mixer mod. CPM80-200 Fig. 1.2 Main parts of the machine...
  • Page 11: Safety Criteria

    Instruction manual for spiral mixer mod. CPM80-200 Safety information Chapter2 Safety criteria During the design and construction of this machine the manufacturer has adopted the criteria and devices needed to satisfy the essential safety requirements imposed by the Machinery Safety Directive 89/392/EEC and subsequent amendments, by the Low Voltage Directive73/23/EEC and subsequent amendments and by the Electromagnetic Compatibility Directive 89/336/EEC and subsequent amendments.
  • Page 12: Qualification Of Personnel

    Instruction manual for spiral mixer mod. CPM80-200 Qualification of personnel STAGE QUALIFICATION OF THE OPERATOR IN CHARGE Transport Qualified carrier informed of : Safety information Transport Charter 2 on pag. 21 of this manual Installation Qualified electrician and qualified mechanic informed of : afety information, Chapter 2 S Machine specifications,...
  • Page 13: Safeguards

    Instruction manual for spiral mixer mod. CPM80-200 Safeguards DEFINITION Safeguards are all safety measures which involve the application of specific technical mechanisms ( guards, safety devices ) to protect people from dangers which cannot be made sufficiently harmless through design. FIXED AND MOVEABLE GUARDS •...
  • Page 14 Instruction manual for spiral mixer mod. CPM80-200 PASSIVE SAFETY DEVICES DEFINITION The passive safety devices are those devices or safeguarding tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene. LIMIT SWITCH DEVICES The machine is equipped with the following limit switch microswitches •...
  • Page 15 CEI EN 60204-1 standard. The control and power supply voltages for all accessible parts are 12 and 24V for the CPM EL models ; 110V for the CPM models. Moreover, both these lines are protected against short-circuiting and accidental contact to earth.
  • Page 16: Hazardous Areas And Residual Risks

    Instruction manual for spiral mixer mod. CPM80-200 Hazardous areas and residual risks DEFINITION: A hazardous area is any area inside or near the machine which can could constitute a risk for the health and safety of an exposed person. This manual indicates all the procedures during which residual risks for the operator are present.
  • Page 17: Machine Specification

    2.6 – 4.8 0.66 CPM 160 7.5 – 10 CPM 200 7.5 – 10 N.B: Same characteristics for the model “CPM el” POWER SUPPLY DETAILS: Tension: Running voltage : ±10% of the rated voltage. Frequency: ±1% of rated frequency in continous running.
  • Page 18: Installation

    Instruction manual for spiral mixer mod. CPM80-200 Installation Capitolo 4 Hazardous areas and residua risks during installation Protective gloves must be worn Protective footwear must be worn. Protective overalls must be worn Handling area of packed or unpacked machines The following risks are present here : •...
  • Page 19: Transport

    Instruction manual for spiral mixer mod. CPM80-200 Transport The instructions given in this section must be carefully followed when transporting the machine. This operation may include the following situations : • Storage of the machine • Initial installation of the machine •...
  • Page 20 Instruction manual for spiral mixer mod. CPM80-200 Fig. 4.1: Lifting with ropes Fig. 4.2: Lifting with pallet ATTENTION: If the machine has been damaged durino transport, inform the manufacturer immediately. The manufacturer should also be informed if there are differences be tween the “ packing list “ and the goods that were actually delivered. The machine and its equipment should be protected from external atmospheric agents.
  • Page 21: Preliminary Operations

    Instruction manual for spiral mixer mod. CPM80-200 Preliminary operations CHECK IF THE MACHINE HAS BEEN DAMAGED DURING TRANSPORT Check the condition of the machine taking a close look at the outside and the inside. Any deformation of the visible parts indicates that the machine has been hit by something during transport.
  • Page 22: Preparation For Start-Up

    Instruction manual for spiral mixer mod. CPM80-200 Lighting Adequate lighting is necessary to carry out both normal operation and servicing of the machine in a safe way. The machine has no built-in lighting system. A well lit environment prevents hazards due to shadowed areas. Acceptable environmental conditions for the installation site : •...
  • Page 23 Instruction manual for spiral mixer mod. CPM80-200 Checking the safety devices: Before starting the machine, the safety devices should be checked according to the following procedure: • Correct operation of the emergency stop button ( fig. 2.3, pag. 15 ); while the machine is working, press the emergency button : the machine should stop immediately.
  • Page 24: Operator Interface

    Instruction manual for spiral mixer mod. CPM80-200 Operator interface Cap 5 Controls Model CPM Fig. 5.1: Control panel CPM POSITION DESCRIPTION FUNCTION Instant button Jogs the bowl to help the dough extraction. Two position selector When turned to the left : the manual operation cycle is enabled.
  • Page 25 Instruction manual for spiral mixer mod. CPM80-200 Model CPMel Fig.5.2: Control panel CPMel: POSITION DESCRIPTION FUNCTION Display Indicates the litres to be discharged ( during dosing ) or already discharged ( after pressing the stop button ) Display Electronic thermometer display Button Controls manual stop of water discharge Button...
  • Page 26: Machine Operation

    • Do not rest tools or other objects on the machine, weather it is operating or not. Spiral mixer model CPM While reading this paragraph always refer to picture 5.1 at pag.23 • Connect the feeling cable to the electric connection and turn the main on-off switch to position “I”.
  • Page 27 Instruction manual for spiral mixer mod. CPM80-200 AUTOMATIC MODE • Position the selector • Decide the bowl rotation direction with the selector • Select the desired time of the 1st speed on the timer • Select the desired time of the 2nd speed on the timer •...
  • Page 28: Spiral Mixer Model Cpmel

    Instruction manual for spiral mixer mod. CPM80-200 Spiral mixer model CPMel The CPMEL model can control the machine functions through programmable settings. It can also control the Water Doser and the Thermic probe according to the settings programmed by the user. When reading this paragraph, refer to picture 5.2 on pag.24 •...
  • Page 29 Instruction manual for spiral mixer mod. CPM80-200 • For every extra dosing of the same quantity, it is sufficient to press button the doser is equipped with memory. Even in case of loss of power during the working period, the memory will not be lost and it is sufficient to press button to complete the dosing.
  • Page 30 Instruction manual for spiral mixer mod. CPM80-200 NOTE: • The phase 1 starts with a delay in relation to the water dosing. • The 3 phases are carried out in sequence with a fixed 3 second delay between the first and second phase in order to obtain the complete stop of the bowl before the inversion.
  • Page 31 Instruction manual for spiral mixer mod. CPM80-200 6.3.5 TEMPERATURE PROBE The display normally indicates the entry temperature of the water. Pressing the button , the word “TEMP” flashes on the display while the temperature indication measured by the thermic probe is indicated on the display...
  • Page 32 Instruction manual for spiral mixer mod. CPM80-200 Maintenance Chapter 7 DANGER : Riscks of electric shocks and sudden movements of the machine during maintenance. Isolate the machine from electric and hydraulic means. 7.1 Ordinary maintenance For ordinary maintenance we intend all the operations that can be done by the operator. We intend daily cleaning of the machine, periodic inspections in order to avoid future inconveniences enabling the operator to use the machine securely.
  • Page 33: Maintenance

    Instruction manual for spiral mixer mod. CPM80-200 PART TO BE CLEANED HOW AND WHAT TO USE Stainless steel Use hot water and a neutral degreaser for food. Painted steel Use hot water and a neutral degreaser for food. To clean the panel use a cloth dampened with Control panel water and neutral soap ;...
  • Page 34 Instruction manual for spiral mixer mod. CPM80-200 7.3 Procedure for head belt tensioning If the belt tension needs to be regulated, proceed as follows : • Remove the head cover • Loosen the four screws that sustain the motor without unscrewing them completely. •...
  • Page 35 Instruction manual for spiral mixer mod. CPM80-200 7.4 Procedure for bowl belt tensioning • Work on the bolts placed on the low left side on the rear of the machine • To tighten the belts connected to the motor, screw the bolt on the right; the bolt on the left is to tighten the belts of the indirect drive from the motor and the bowl.
  • Page 36: Trouble-Shooting

    The selector in paragraph 5.1 Position the selector described in paragraph 5.1 the position of the CPM series do not may be in the position. control the mixing time. Set the timers with the desired The timers are in the zero time time.
  • Page 37 Instruction manual for spiral mixer mod. CPM80-200 INCONVENIENT POSSIBLE CAUSE REMEDY SERIES CPMel The writing “Err.L” flashes Water does not reach the machine. Check the pipeline and the on the display indicating the water valve. quantity. The coil is broken Call the technical assistance Press the button 3, then the The numbers do not...
  • Page 38: Security Information

    Instruction manual for spiral mixer mod. CPM80-200 Machine scrapping Chapter 9 Qualification of the operator Qualified mechanic that has learned the contents of Chapter 2 Security information and those of this Chapter. Disconnecting the machine The machine has to be deactivated once it has reached the end of its life spam. Disconnecting the machine must be fulfilled in order to prevent it from being used again for its original purpose.
  • Page 39: Residual Risks After Machine Disconnection

    Instruction manual for spiral mixer mod. CPM80-200 Residual risks after machine disconnection If the instructions of the previous paragraphs have been followed carefully, there are no risks after the disconnection. ATTENTION : The machine has been built with non-biodegradable material. Take the machine to an authorised deposit for clearing.
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