Samsung MW1030WE Service Manual
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MICROWAVE OVEN

MODEL : MW1030WE
SERVICE
Manual
MICROWAVE OVEN
CONTENTS
1. Precaution
2. Specifications
3. Operating Instructions
4. Disassembly and Reassembly
5. Alignment and Adjustments
6. Troubleshooting
7. Exploded Views and Parts List
8. PCB Diagrplodeams
9. Schematic Diagrams
10. Reference
SELA-P

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Summary of Contents for Samsung MW1030WE

  • Page 1: Microwave Oven

    MICROWAVE OVEN MODEL : MW1030WE SERVICE Manual MICROWAVE OVEN CONTENTS 1. Precaution 2. Specifications 3. Operating Instructions 4. Disassembly and Reassembly 5. Alignment and Adjustments 6. Troubleshooting 7. Exploded Views and Parts List 8. PCB Diagrplodeams 9. Schematic Diagrams 10. Reference...
  • Page 2: Table Of Contents

    Contents 1. Precaution ................1 1-1 Safety precautions .
  • Page 3: Exposure To Excessive Microwave Energy

    PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be (c) Before turning on microwave power for operated with the door open. any service test or inspection within the (b) Make the following safety checks on all microwave generating compartments, ovens to be serviced before activating the...
  • Page 4: Precaution

    1. Precaution Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents. 1-1 Safety precautions ( 1.
  • Page 5: Special Servicing Precautions (Continued)

    1-2 Special Servicing Precautions (Continued) 17. When checking the continuity of the witches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected. 18. Components that are critical for safety are indicated in the circuit diagram by shading, 19.
  • Page 6: Specifications

    2. Specifications 2-1 Table of Specifications TIMER 99 SECOND POWER SOURCE 120V 60Hz, AC POWER CONSUMPTION MICROWAVE : 1,500W OUTPUT POWER 1000W(10LEVEL POWER) OPERATING FREQUENCY 2,450MHz MAGNETRON OM75P(31)ESS COOLING METHOD COOLING FAN MOTOR OUTSIDE DIMENSIONS(mm) 517(W) x 297(H) x 379(D) SHIPPING WEIGHT 13.65kg GROSS...
  • Page 7: Operating Instructions

    3. Operating Instructions 3-1 Control Panel 1. One Minute + 7. Clock 2. Sensor Cook Buttons 8. Sound 3. Auto Defrost 9. Pause/Cancel 4. Auto Cook Menus 10. Number Bottons 5. Power Level 11. More/Less 6. Kitchen Timer 12. Start - 4 -...
  • Page 8: Features & External Views

    3-2 Features & External Views Light Safety Interlock Holes Door Ventilation Holes Control Panel Door Latches Open Door Push Guide Roller Glass Tray 517mm 379mm - 5 -...
  • Page 9: Accessory

    3-3 Accessory Depending on the model that you have purchased, you are supplied with several accessories that can be used in a variety of ways. 1. Coupler, already placed over the motor shaft in the base of the oven. Purpose : The coupler rotates the turntable. 2.
  • Page 10: Disassembly And Reassembly

    4. Disassembly and Reassembly 4-1 Replacement of Magnetron, Motor Assembly and Lamp Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly). 1. Disconnect all lead wires from the magnetron and lamp. 2.
  • Page 11: Replacement Of Door Assembly

    4-3 Replacement of Door Assembly 4-3-1 Removal of Door “C” Insert flat screwdriver into the gap between Door “A” and Door “C” to remove Door “C”. Be careful when handling Door “C” because it is fragile. Door "A" Then remove the door assembly. Door "C"...
  • Page 12: Reassembly Test

    4-3-4 Reassembly Test After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage. 1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
  • Page 13: Replacement Of Control Circuit Board

    4-6 Replacement of Control Circuit Board 4-6-1 Removal of Control Box Assembly 1. Disconnect the connectors from the control box assembly. 2. Remove screws securing the control box assembly. 3. Remove the knobs of the control box A’ssy. SCREW 4. Remove the screw securing the timer. CONTROL-BOX 4-6-2 Removal of Ass’y P.C.B Assembly 1.
  • Page 14: Alignment And Adjustments

    5. Alignment and Adjustments PRECAUTION 1. High voltage is present at the high voltage terminals during any cook cycle. 2. It is neither necessary nor advisable to attempt measurement of the high voltage. 3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage capacitor.
  • Page 15: High Voltage Capacitor

    5-4 High Voltage Capacitor 1. Check continuity of the capacitor with the meter set at the highest resistance scale. 2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9MΩ. 3. A shorted capacitor will show continuous continuity. 4.
  • Page 16: Output Power Of Magnetron

    5-8 Output Power of Magnetron CAUTION MICROWAVE RADIATION PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERA- TOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY. The output power of the magnetron can be measured by performing a water temperature rise test. Equipment needed : * Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) * One glass thermometer with mercury column...
  • Page 17: Procedure For Measurement Of Microwave Energy Leakage

    5-10 Procedure for Measurement of Microwave Energy Leakage 1. Pour 275±15cc of 20±5°C(68±9°F) water in a beaker which is graduated to 600cc, and place the beaker in the center of the oven. 2. Start to operate the oven and measure the leakage by using a microwave energy survey meter.
  • Page 18: Troubleshooting

    6. Troubleshooting PRECAUTION 1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE. 2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT. 3. DISCHARGE THE HIGH VOLTAGE CAPACITOR. 4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON.
  • Page 19 6-1 Electrical Malfunction(continued) SYMPTOMS CAUSE CORRECTIONS Oven lamp and fan motor turn 1. Misadjustment or loose wiring Adjust door and latch switches. of primary latch switch 2. Defective primary latch switch Oven can program but timer 1. Open or loose wiring of Adjust door and interlock switches.
  • Page 20: Exploded Views And Parts List

    7. Exploded Views and Parts List 7-1 Exploded Views D005 D004 M001 D003 D002 D006 M019 M015 M093 M029 M022 H018 D007 M020 M023 D011 W002 D049 M036 M099 B018 M051 B004 M035 M049 B006 M037 B001 M038 M048 B009 C082 B002 M039...
  • Page 21: Main Parts List

    7-2 Main Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No. Description Specification Q’ty SA/SNA Remark M041 0402-001554 HVDIODE-RECTIFIER HV03-12T01,12000V,0.4A M039 2501-001016 C-OIL 950nF,2.1KV,BK,35x54x80,20mm M019 3601-001198 FUSE-CARTRIDGE 250V,20A,SLOW-BLOW,CERAMI M036 DE07-00006A LAMP-INCANDESCENT -,125V,-,25W,ORG,TERMI M038 DE26-00097A TRANS H.V SHV-UT10KA,120V,60HZ,2250V,3.2 M049 DE31-10154A MOTOR SYNCHRONOUS M2HJ49ZR02,ST-16,50/60 M015...
  • Page 22: Control Parts List

    DOOR-C -,RESIN-PP(TB53),BLACK,-,-,-,CE94 D002 DE64-40317M DOOR-A MW1030WA,ABS(GENERAL)WHT,T2.0 D003 DE67-20197D SCREEN-DOOR MW1030WC,PET,T0.25,W210.4,L3 D004 DE94-00910A ASSY DOOR-E(COATING) MW1030WC/XAA,BLK,5T C082 DE94-01247C ASSY CONTROL-BOX 120V60HZ,MW1030WE/XAP,W C004 DE34-00190Y SWITCH MEMBRANE MW1030WE/XAO,-,-,PET,-,1 C070 DE61-00665A HOLDER-LED ALL-0.8,PP,-,-,-,BLACK,LED-BA C006 DE61-70076A SPRING-BUTTON -,HSWR,PI0.6,PI0.6,-,-,-,- C007 DE66-20275A BUTTON-PUSH 3RD-W S1 MW5592W,-,-,-,-,9g C009...
  • Page 23: Standard Parts List

    7-4 Standard Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No. Description Specification Q’ty SA/SNA Remark 6002-001320 SCREW-TAPPING TH,+,2S,M4,L8,PASS,STS304,- PANEL OUTER RIGHT 6006-001170 SCREW-TAPPING TH,+,WT,TC,M4,L10,ZPC(YEL),SWRCH18A,- MEM EARTH 6006-001170 SCREW-TAPPING TH,+,WT,TC,M4,L10,ZPC(YEL),SWRCH18A,- P.CORD EARTH 6006-001176 SCREW-TAPTITE WT,PH,+,M4,L8,ZPC(YEL) BKT HVC & DIODE DE60-10051A SCREW-TAPPING -,-,MSWR,-,PH,M4,-,L6,-,-...
  • Page 24: C.b Diagrams

    8 P.C.B Diagrams P.C.B Diagrams This Document can not be used without Samsung’s authorization) ���� ��������������� ���� �������������� ���� �������������� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ������� ��� ���� �������� �� ��� ������� ������ - 21 -...
  • Page 25: Parts List

    8-2 P.C.B Parts List (S.N.A : SERVICE NOT AVAILABLE) Level Code No. Description Specification Q’ty SA/SNA Remark RAS-D2LED3-00 ASSY PCB PARTS AMC5080AAW,120V60HZ 3501-000264 RELAY-POWER 12VDC,-,16000MA,-,9MS,5MS RY03 3501-001154 RELAY-MINIATURE 12VDC,200MW,3000MA,1FORM RY01 3708-001551 CONNECTOR-FPC/FC/PIC 14P,1.25mm,STRAIGHT CN03 3711-000940 CONNECTOR-HEADER BOX,4P,1R,2.5mm,STRAIGH CN02 3711-004143 CONNECTOR-HEADER BOX,2P,1R,5mm/2.5mm, CN01 DE07-00074K...
  • Page 26: Schematic Diagrams

    9. Schematic Diagrams 9-1 Schematic Diagrams ( This Document can not be used without Samsung’s authorization. ) ����� ������� ����� ���� ���� �� ������ ��������� ������� ����� ��� ������� ����������� ��� �� �� ����� ����� ���� �� ������������ ������������� ������� ���� ������...
  • Page 27: Reference

    10. Reference 10-1 Model name standard Baoad Distin- Middle Distin- Product Full Nane Classification guisher Classfication guisher Code USA CMO CMO (Counter- USA CMO(EPOXY CAVITY) top MWO) UTC (Under The USA UTC Cabinet) Browner, Grill USA GRILL Convection USA CONVECTION Sensor USA CMO SENSOR DC MWO...
  • Page 28: Customer Inquiry Cases And Countermeasures

    Close the door completely. => Press the Cancel but- ton. => Press the Start button. Contact the nearest Samsung after-sales service cen- ter. Ground Ground problem may If the oven is placed in a humid area, buy an electric happen when the oven wire in a store selling electrical products.
  • Page 29 Accessory Visit the nearest Samsung Service Center or local dealer to buy accessories. Before visiting, check the model name printed on the lower right side of the front panel of the oven.
  • Page 30 © Samsung Electronics Co., Ltd. June 2005 This Service Manual is a property of Samsung Electronics Co.,Ltd. Printed in Korea Any unauthorized use of Manual can be punished under applicable Code No. : DE68-03952A International and/or domestic law.

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