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Conergy TS Installation Manual

Open and closed solar systems
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Installation Manual

Conergy TS
Open and Closed Systems
www.conergy.com.au

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Summary of Contents for Conergy TS

  • Page 1: Installation Manual

    Installation Manual Conergy TS Open and Closed Systems www.conergy.com.au...

  • Page 2: Table Of Contents

    Table of Contents Installer Information The environmental benefits Why Conergy? How does the system work? Conergy TS model number explained Important safety information If the customer is away for a period of time Water discharge through the pressure valve Troubleshooting...

  • Page 3: Installer Information

    The Conergy TS solar water heater is supplied in kit form so that the installer can assemble and connect the solar water heater in various configurations to suit the installation location and user requirements.

  • Page 4: Installation Information

     Installation Information 1.3.1 Storage Tank & Solar Collectors Conergy TS 300 litre vitreous enamel tank LC collector The potable water storage tank is used to store the heated water ready for household use. It is constructed using high quality vitreous enamel lined low carbon steel to provide long life. The tank is insulated with a high density polyurethane material to ensure minimal heat losses and maximmum structural strength.

  • Page 5: Conergy Ts Model Number Explained

    The model number of the system is divided into sections to describe the system which you have installed. For example: TS300/4/0/E24/V/E20SB. The first two digits are used to determine the system type eg. TS300/4/O/E24/V/E20SB. TS is a thermosiphon system. The next three digits are used to determine the tank storage volume eg. TS300/4/O/E24/V/E20SB.

  • Page 6: Important Safety Information

    This is a normal function and does not harm the system. Water discharge through the pressure valve All Conergy solar water heaters have two pressure valves located within the system configuration. The cold water expansion valve, located in the cold water supply pipe, may release a small amount of water from time to time during the heating cycle of the system.

  • Page 7: Troubleshooting

    Review these appliances to determine if the daily usage is greater than the storage volume of the water heater. Depending on the model, our TS system tanks contain 180 or 300 litres of hot water therefore if the customer’s usage is greater than 300 litres within a short period of time, there may be periods where the water temperature is slightly lower than normal.

  • Page 8: System Maintenance

     System Maintenance System Maintenance The Conergy system is designed such that there is little to do regarding system maintenance. Should you decide that you want to inspect the roof mounted system it is essential that you use all safety devices required to ensure your personal safety.

  • Page 9: Installation Instructions

    TS300/C/E24 2 x E20BC open circuit closed circuit TS300/4/0/E24/V/F20LC TS300/0/E24 2 x F20LC TS300/4/C/E24/V/E20SB TS300/C/E24 2 x E20SB open circuit closed circuit TS300/4/0/E24/V/E20BC TS300/0/E24 2 x E20BC open circuit TS300/4/0/E24/V/E20SB TS300/0/E24 2 x E20SB open circuit Conergy TS Installation Manual...

  • Page 10: Connection And Mounting Part Kits

    If the roof pitch is less than 8° the system will require a mounting frame to increase the pitch above 8°. Installations below 8° do not thermosiphon effectively and the collector glass will not self clean during rainy periods. Conergy TS Installation Manual...

  • Page 11: Supplementary Heat Sources

    Measure down the roof from the right side front edge of the front foot a distance of 2030 mm and make a mark on the roof tile. This position (Point 2 of mounting location) will be the bottom edge of the collector mounting rail. Conergy TS Installation Manual...

  • Page 12: System Installation

    Detail B. When the assembly is in place tighten all fittings. Insert the 850 kPa P&T valve supplied with the Parts Kit and insert it into the valve port in the storage tank as shown in Detail A. Conergy TS Installation Manual...

  • Page 13: System Diagrams And Components

    For flat roof installations a special mounting frame is required (For more information see Annex at end of manual) Once the frame is mounted please follow the installation as outlined above. System diagrams and components 4.8.1 Model TS300/4/O/XX/X/F20LC Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 14 75-4001 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm S300/O/KE Tank, Assembly, TS300/O/V Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 15  Installation Instructions 4.8.2 Models TS300/4/O/XX/X/E20BC, TS300/4/O/XX/X/E20SB Components Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 16 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S300/O/KE Tank, Assembly, TS300/O/V Models TS300/4/C/XX/X/E20BC, TS300/4/C/XX/X/E20SB 4.8.3 Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 17 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S300/C/KE Tank Assembly, TS300/C/V Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 18  Installation Instructions Model TS180/2/O/XX/X/F20LC 4.8.4 Components Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 19 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm S180/O/KE Tank Assembly, TS180/O/V 4.8.5 Models TS180/3/O/XX/X/E20BC, TS180/2/O/XX/X/E20SB Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 20 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S180/O/KE Tank Assembly, TS180/O/V Represents all AES and tank options. Conergy TS Installation Manual...
  • Page 21  Installation Instructions Models TS180/3/C/XX/X/E20BC, TS180/2/C/XX/X/E20SB 4.8.6 Components Represents all AES and tank options. Conergy TS Installation Manual...

  • Page 22: Plumbing Connections - Open Circuit Models

    Use the ¾” BSP x 22mm fitting supplied in the parts kit to connect the hot water supply to the storage tank outlet connection (Detail A) adjacent the P&T valve and marked with a blue disc. Conergy TS Installation Manual...

  • Page 23: Plumbing Connections - Closed Circuit Models

    Please ensure that the drain is installed in a place where it cannot be affected by freezing conditions (per AS3500). Conergy TS Installation Manual...

  • Page 24: Draining The Storage Tank

    Do not fill the closed circuit system with any toxic solution. Only use the solar transfer fluid as specified by your Conergy TS distributor. There is a real risk to public health if the wrong glycol solar solution is used.
  • Page 25 The solar transfer fluid is of food grade and non toxic. However, care must be taken when handling not to spill or accidentally consume. Always use the solar transfer fluid as specified by Conergy and outlined above. Every care must be taken to ensure that in installations where rain water is being collected from the same roof, any spilt ST-5 solution is cleaned up immediately so that the ST-5 solution does not contaminate the water in the rain water storage tank.

  • Page 26: Electrical Installation Instructions

    (N). Do not turn on the power supply until the solar water heater has been filled with water and pressurised. There is a risk of damage to the system if the installation sequence is not followed. Conergy TS Installation Manual...

  • Page 27: Gas (Aes) Installation Instructions

    Gas heater models used with Conergy solar water heater systems must be certified to all local requirements, be automatic ignition and have full flame modulation. Gas heaters other than this type must not be used with a Conergy solar water heater. Particularly fixed pilot and fixed flame models must not be used under any circumstance.

  • Page 28: Commissioning & Customer Hand Over

    Please remove the Conergy (blue) and the installer (pink) copy. Please hand the owner the Owners Manual and Gas Heater Manual (if gas AES is used).

  • Page 29: Annex - Mounting Frame For Flat Roof

     ANNEX - Mounting frame for flat roof ANNEX - Mounting frame for flat roof 2BC = 2000mm Tank 2B = 2000mm 2S = 2000mm 2SP = 2000mm 2LC = 1935mm 2660 1500 Note: 1. Ensure tank is located directly over vertical support. Conergy TS Installation Manual...
  • Page 30 Nut, Hex, ZP, 4.6, M10 x 1.5 75-4000 Nut, Hex, SS, M8 x 1.25 75-4001 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Conergy TS Installation Manual...
  • Page 31 For further technical information, please contact your Conergy state manager Conergy Pty Ltd Unit 6 44-48 O’Dea Avenue Waterloo NSW 2017 Ph: 02 8507 2222 Email: solarhotwater@conergy.com.au www.conergy.com.au 100% recycled paper...

This manual is also suitable for:

Ts seriesTs180/2/c/e24/v/e20bcTs180/2/c/e24/v/e20sbTs300/4/c/e24/v/e20bcTs300/4/c/e24/v/e20sbTs180/2/0/e24/v/f20lc ... Show all

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