Conergy TS Owners & Installation Manual
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Conergy TS Owners & Installation Manual

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Owner & Installation Manual
Conergy TS
Open and Closed Circuit Systems
www.conergy.com.au

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Summary of Contents for Conergy TS

  • Page 1 Owner & Installation Manual Conergy TS Open and Closed Circuit Systems www.conergy.com.au...

  • Page 3: Table Of Contents

    Customer Information The environmental benefits Why Conergy? How does the system work? Installation Information Conergy TS model number explained Important safety information If the customer is away for a period of time Water discharge through the pressure valve Troubleshooting Low solar energy input...

  • Page 4: Customer Information

    The Conergy TS solar water heater is supplied in kit form so that the installer can assemble and connect the solar water heater in various configurations to suit the installation location and user requirements.
  • Page 5  Customer Information 1.3.1 Storage Tank & Solar Collectors Conergy TS 300 litre vitreous enamel tank LC collector The potable water storage tank is used to store the heated water ready for household use. It is constructed using high quality vitreous enamel lined low carbon steel to provide long life. The tank is insulated with a high density polyurethane material to ensure minimal heat losses and maximmum structural strength.
  • Page 6 60°C, the gas heater will add the heat required to deliver hot water of at least 60 °C. If the water temperature is above 60°C, the gas heater is programmed not to ignite. Conergy TS Owner & Installation Manual...

  • Page 7: Installation Information

    For closed circuit systems, if the water seems red in appearance it could mean that there is a leakage of glycol from the jacket into the main water tank. Please contact your authorised Conergy dealer or installation service provider as soon as possible. Conergy TS...

  • Page 8: If The Customer Is Away For A Period Of Time

    This is a normal function and does not harm the system. Water discharge through the pressure valve All Conergy solar water heaters have two pressure valves located within the system configuration. The cold water expansion valve, located in the cold water supply pipe, may release a small amount of water from time to time during the heating cycle of the system.

  • Page 9: Troubleshooting

    Review these appliances to determine if the daily usage is greater than the storage volume of the water heater. Depending on the model, our TS system tanks contain 180 or 300 litres of hot water therefore if the customer’s usage is greater than 300 litres within a short period of time, there may be periods where the water temperature is slightly lower than normal.

  • Page 10: Water Discharge From Frost Valve

    There is nothing that needs to be done to the valve or the system, it is operating correctly. The water will stop discharging once the valve has warmed enough to close again, usually as the frost clears. Conergy TS Owner & Installation Manual...

  • Page 11: System Maintenance

     System Maintenance System Maintenance The Conergy system is designed such that there is little to do regarding system maintenance. Should you decide that you want to inspect the roof mounted system it is essential that you use all safety devices required to ensure your personal safety.

  • Page 12: Installation Instructions

    2 x E20BC open circuit closed circuit TS300/4/0/E24/V/F20LC TS300/0/E24 2 x F20LC TS300/4/C/E24/V/E20SB TS300/C/E24 2 x E20SB open circuit closed circuit TS300/4/0/E24/V/E20BC TS300/0/E24 2 x E20BC open circuit TS300/4/0/E24/V/E20SB TS300/0/E24 2 x E20SB open circuit Conergy TS Owner & Installation Manual...

  • Page 13: Connection And Mounting Part Kits

    If the roof pitch is less than 8° the system will require a mounting frame to increase the pitch above 8°. Installations below 8° do not thermosiphon effectively and the collector glass will not self clean during rainy periods. Conergy TS Owner & Installation Manual...

  • Page 14: Supplementary Heat Sources

    Measure down the roof from the right side front edge of the front foot a distance of 2030 mm and make a mark on the roof tile. This position (Point 2 of mounting location) will be the bottom edge of the collector mounting rail. Conergy TS Owner & Installation Manual...

  • Page 15: System Installation

    Detail B. When the assembly is in place tighten all fittings. Insert the P&T valve supplied with the Parts Kit into the valve port in the tank as shown in Detail A. Conergy TS Owner & Installation Manual...

  • Page 16: System Diagrams And Components

    For flat roof installations a special mounting frame is required (For more information see Annex at end of manual) Once the frame is mounted please follow the installation as outlined above. System diagrams and components 5.8.1 Model TS300/4/O/XX/X/F20LC Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 17 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm S300/O/KE Tank, Assembly, TS300/O/V Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 18  Installation Instructions 5.8.2 Models TS300/4/O/XX/X/E20BC, TS300/4/O/XX/X/E20SB Components * Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 19 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S300/O/KE Tank, Assembly, TS300/O/V Models TS300/4/C/XX/X/E20BC, TS300/4/C/XX/X/E20SB 5.8.3 Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 20 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S300/C/KE Tank Assembly, TS300/C/V Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 21  Installation Instructions Model TS180/2/O/XX/X/F20LC 5.8.4 Components * Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 22 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm S180/O/KE Tank Assembly, TS180/O/V 5.8.5 Models TS180/3/O/XX/X/E20BC, TS180/2/O/XX/X/E20SB Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 23 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Solar Collector, E20BC, E20SB S180/O/KE Tank Assembly, TS180/O/V Represents all AES and tank options. Conergy TS Owner & Installation Manual...
  • Page 24  Installation Instructions Models TS180/3/C/XX/X/E20BC, TS180/2/C/XX/X/E20SB 5.8.6 Components * Represents all AES and tank options. Conergy TS Owner & Installation Manual...

  • Page 25: Plumbing Connections - Open Circuit Models

    Hot water connection 5.9.3 Use the ¾” BSP x 22mm fitting, supplied in the Parts Kit, to connect the hot water supply to the storage tank outlet connection (Detail A) marked with a red disc. Conergy TS Owner & Installation Manual...

  • Page 26: Plumbing Connections - Closed Circuit Models

    Please ensure that the drain is installed in a place where it cannot be affected by freezing conditions (per AS3500). Conergy TS Owner & Installation Manual...

  • Page 27: Draining The Storage Tank

    Do not fill the closed circuit system with any toxic solution. Only use the solar transfer fluid as specified by your Conergy TS distributor. There is a real risk to public health if the wrong glycol solar solution is used.
  • Page 28 The solar transfer fluid is of food grade and non toxic. However, care must be taken when handling not to spill or accidentally consume. Always use the solar transfer fluid as specified by Conergy and outlined above. Every care must be taken to ensure that in installations where rain water is being collected from the same roof, any spilt ST-5 solution is cleaned up immediately so that the ST-5 solution does not contaminate the water in the rain water storage tank.

  • Page 29: Electrical Installation Instructions

    The power supply must be protected by an individual fuse or circuit breaker rated to suit the booster size. The supply to the solar water heater can be operated directly from the switchboard or via a remotely mounted switch or time clock as requested by the customer. Conergy TS Owner & Installation Manual...

  • Page 30: Gas (Aes) Installation Instructions

    Gas heater models used with Conergy solar water heater systems must be certified to all local requirements, be automatic ignition and have full flame modulation. Gas heaters other than this type must not be used with a Conergy solar water heater. Particularly fixed pilot and fixed flame models must not be used under any circumstance.

  • Page 31: Commissioning & Customer Hand Over

    Please remove the Conergy (blue) and the installer (pink) copy. Please hand the owner the Owners Manual and Gas Heater Manual (if gas AES is used).

  • Page 32: Annex - Mounting Frame For Flat Roof

    ANNEX - Mounting frame for flat roof 2BC = 2000mm Tank 2B = 2000mm 2S = 2000mm 2SP = 2000mm 2LC = 1935mm 2660 1500 Note: 1. Ensure tank is located directly over vertical support. Conergy TS Owner & Installation Manual...
  • Page 33 Nut, Hex, ZP, 4.6, M10 x 1.5 75-4000 Nut, Hex, SS, M8 x 1.25 75-4001 Washer, Plain, Stainless Steel, M8 75-4002 Set Screw, Hex, SS, M8 x 1.25 x 20 75-4016 Screw, Self Drilling, Pan, SS, CR, #8 x 13mm Conergy TS Owner & Installation Manual...

  • Page 34: Warranty

    Alteration or repair of the hot water unit or solar collector other than by an approved Conergy agent or a technician of a gas or electricity utility approved by Conergy.
  • Page 35 Where a hot water unit and solar collector or a component in a hot water unit or solar collector is replaced by Conergy, the balance of any original warranty or replacement guarantee period will remain effective. The replacement part or hot water unit or solar collector does not carry any additional warranty or replacement guarantee.
  • Page 36 For further information call your local Conergy service agent on 1300 137 602 (Australia only) or get in touch with your Conergy state office: NSW, ACT VIC, SA, TAS QLD, NT (Head Office) Phone 1300 724 531 Phone 1300 724 531...

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