SERVICE MANUAL 24 Pins Serial Impact Dot Matrix Printer LQ - 300 + / LQ-305K ® SEDM00006...
Page 2
SEIKO EPSON CORPORATION. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
Page 3
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
Provides preventive maintenance procedures and the related to a specific subject, or comment on the results achieved through a previous action. lists of Epson-approved lubricants and adhesives required for servicing the product. I.ndicates an operating or maintenance procedure, practice APPENDIX...
Page 5
Revision Status Revision Issued Date Description January 25, 2001 First Release Revision: • page -34 Table 2-3 “CR Motor Specifications” misdescription corrected. • page -39 Table 2-10 “PF Motor Specifications” misdescription corrected. • page -42-“C395 MAIN Block Diagram” added. February 15, 2001 •...
1 original + 3 copies Control panel functions: Font, Pause, Tear off, LF/FF, Load/ Eject, EPSON LQ-300+ is a 24-pin serial impact dot matrix printer. The major features of Micro Adjust, Self test, Data dump this printer are as follows:...
EPSON LQ-300+ Revision C 1.2 SPECIFICATIONS With CSF (Single bin CSF) Dimensions: 366 x 441 x 370 mm (WxDxH) 1.2.1 Physical Specification Mass: Approx. 4.6 kg Appearance: See the figure below. Without Pull Tractor Dimensions: 366 x 275 x 159 mm (WxDxH) Mass: Approx.
Page 13
EPSON Courier Europe) EPSON Sans Serif EPSON Roman T PC 857 (Turkish) EPSON Prestige PC 850 (Multilingual) EPSON Courier EPSON Sans Serif H PC 866 (Russian) EPSON Script PC 860 (Portuguese) EPSON Prestige PC 869 (Greek) PC 863(Canadian- EPSON Script...
EPSON LQ-300+ Revision C 1.2.3 Paper Feeding Lever position Paper path/ Feeder Paper/ Media Feeding method: Friction feed (rear) Tractor Push tractor feed (rear) Continuous paper (Single sheet & Push tractor feed (rear) Multi part) Push and Pull tractor feed (rear) Push and Pull tractor feed (rear) Continuous paper (Single sheet &...
EPSON LQ-300+ Revision C 1.2.4 Electrical Specification 1.2.5 Environmental Condition 120 V version Temperature: 5 to 35 C (operating ° 15 to 25 C (operating ° Rated voltage: AC 120V -30 to 60 C (non-operating) ° Input voltage range: AC 99 to 132 V...
EPSON LQ-300+ Revision C 1.3 INTERFACE LQ-300+ provides bi-directional 8-bit parallel interface and serial interface. Optional interface board is not supported on this model. 1.3.1 Parallel Interface (Forward Channel) Transmission mode: 8 bit parallel IEEE-1284 compatibility mode Adaptable connector: 57-30360 (Amphenol) or equivalent...
Page 18
EPSON LQ-300+ Revision C BUSY signal is active (HIGH level) under the conditions below: Table 1-1. Connector Pin Assignment and Signals In the process of receiving data Return Signal Pin No. In/Out Functional Description In the condition of being input buffer full...
EPSON LQ-300+ Revision C Return Pin No. Signal Name In/Out Functional Description Signal Name In/Out Functional Description Transmit data. Chassis Chassis GND. Indicates that the printer is ready to receive data or not. 16, 33, Signal GND. 19-30 Connected directly to the DTR signal.
EPSON LQ-300+ Revision C 1.3.4 Interface Selection Auto: Communication is carried out in the conventional mode until a magic string The printer has 2 interfaces; the parallel interface and serial interface. These interfaces (1284.4 synchronous commands) is received. By receiving a magic string, are selected manually by Default Setting or selected automatically.
EPSON LQ-300+ Revision C 1.4 OPERATOR CONTROLS 1.4.1.1 Switches Operation in normal mode In normal mode, pressing panel switches executes the following functions. 1.4.1 Operation Switches 4 switches and 5 LEDs are on the panel as shown below. Switch Function -Alternates printing and non-printing status.
EPSON LQ-300+ Revision C Operation in default setting mode -All LEDs blink when continuous paper is in the Tear-off position. The following switches are used in default setting mode as follows; : Tear off : Draft : Draft Condensed Switch...
EPSON LQ-300+ Revision C 1.4.2 Panel Functions Default setting Starts the default setting mode. See 1.4.2.3 "Default Setting". 1.4.2.1 Usual Operation Data Dump Starts the data dump mode, in which all the input data are printed as hexadecimal Pause numbers and corresponding characters.
Page 25
EPSON LQ-300+ Revision C Select setting value with the LF/FF button. Item Setting / Value *2 Tear Off/ Bin LEDs and Paper Out LED show that the menu’s value by status of Packet mode Auto, OFF On/Off/Blink/2-Blinks. That value can be changed by pressing the Tear Off/ Bin...
EPSON LQ-300+ Revision C 1.4.3 Errors 1.4.2.4 Bi-d. Adjustment Bi-d. adjustment can be performed by users. Bi-d. adjustment method is as follows. Paper out error: When the printer fails to feed a sheet, it goes a paper out error. Turning the printer on while pressing the Pause switch. The guide to adjust Bi-d Release lever error: alignment in this mode and the first alignment pattern will be printed.
EPSON LQ-300+ Revision C 1.5 Control codes Control codes = ESC/P2 1.6 Initialization Power-on initialization The initialization of this level is activated by power-on or cold-reset command (remote RS command). This initialization is; to initialize the printer mechanism. to execute Operator initialization.
EPSON LQ-300+ Revision C 1.7 PAPER Cut sheet (multi part) Table 1-3. Cut Sheet (Multi Part) 1.7.1 PAPER SPECIFICATIONS Minimum Maximum Cut sheet (single sheet, not multi part) (10.1) (inch) (3.9) Width (mm) (257) Table 1-2. Cut Sheet (Single) (14.3) (inch) (3.9)
Page 29
EPSON LQ-300+ Revision C Envelope Continuous paper (Single sheet and Multipart) Table 1-4. Envelope Table 1-5. Continuous Paper (Single Sheet & Multi Part) Minimum Maximum Rear Entry Bottom Entry (inch) (6.5) Width Min. Max. Min. Max. (mm) Envelop (No. 6)
Page 30
EPSON LQ-300+ Revision C Labels 63.5 mm (2.5 inch) min. Table 1-6. Continuous Paper with Labels Rear Entry Bottom Entry 23.8 mm Label Min. Max. Min. Max. (15/16inch) min. Label size See the figure below. R 2.5 mm (0.1 inch) min.
EPSON LQ-300+ Revision C 1.7.2 Printable Area Table 1-8. Printable Area for Cut Sheets Cut sheets Single Sheet Multi Part PW (Width) Refer to 1.7.1 "PAPER Refer to 1.7.1 "PAPER SPECIFICATIONS" SPECIFICATIONS" PL (Length) Refer to 1.7.1 "PAPER Refer to 1.7.1 "PAPER SPECIFICATIONS"...
Page 32
EPSON LQ-300+ Revision C Envelop Continuous paper P e r f o r a t i o n P r i n t a b l e A r e a P r i n t a b l e A r e a P e r f o r a t i o n Figure 1-8.
C80030* Roll paper holder #8310 Figure 1-10. Printable Area for Roll Paper Color upgrade kit C83211* Epson Net 10/100 Base TX Ext. Print Server C82378* Table 1-11. Printable Area-Roll Paper Continuous Paper PW (Width) Refer to 1.7.1 "PAPER SPECIFICATIONS" PL (Length) Refer to 1.7.1 "PAPER SPECIFICATIONS"...
EPSON LQ-300+ Revision C 1.9 Difference between LQ-300+ and LQ-305K The LQ-300+ and the LQ-305K are only differnet in the following points, and all other components are remained the same. EEPROM setting Model ID setting is different. New function: “Condensed Print Mode” is added Selectable from the control panel (Enable/Disable) “Condensed Print Mode”...
EPSON LQ-300+ Revision C 2.1 Overview LQ-300+ consists of the printer mechanism and electric circuit boards. Printer Mechanism Power Supply Main Board Board C395MAIN C294PSB/PSE Panel Board C294PNL Figure 2-1. Component Unit Circuit board Main (control circuit): C395MAIN Board Power:...
EPSON LQ-300+ Revision C 2.2 Printer Mechanism Ribbon mechanism Color ribbon drive mechanism (option) The following is main components of the LQ-300+ printer mechanism. Platen gap adjustment mechanism Adjust lever, Platen gap detector Printhead Paper feed mechanism Carriage mechanism PF motor, rear paper end (RPE)detector, bottom paper end (BPE) detector...
EPSON LQ-300+ Revision C 2.2.1 Printhead The table below shows the printhead specifications. Table 2-1. Printhead Specifications Item Specification Number of wires φ0.20 mm Diameter of wire See the figure below. Head Center Wire configuration Note: The figure is seen from the back of the head facing printing side.
EPSON LQ-300+ Revision C 2.2.2 Carriage Mechanism The following is the components of the LQ-300+ carriage mechanism and its explanation. (Refer to Figure 2-2.) Carriage: Mounts the printhead. CR motor: Drives carriage to the printing column direction. Timing belt: Transfers the drive from the CR motor to the carriage.
Page 40
EPSON LQ-300+ Revision C The following table shows the various carriage speed modes. Table 2-4. Carriage Speed Mode Current limit (A/phase) Adjacent Carriag CR drive Phase Head drive Carriage speed High or Printing e speed frequency drive frequency Printing speed...
EPSON LQ-300+ Revision C 2.2.3 Ribbon Mechanism CARRIAGE HOME POSITION (HP) DETECTOR 2.2.3.1 Ink Ribbon Shifting Mechanism The table below is the HP detector specifications. Ink ribbon shifting mechanism: CR motor drives timing belt and the timing belt driven Table 2-5. HP detector Specifications pulley drives the ribbon shifting gears.
Page 42
EPSON LQ-300+ Revision C Color ribbon drive circuit RIBBON CARTRIDGE DETECTOR Ribbon detector detects if the color ribbon is installed or not. Detect Timing Ribbon detector When the power is applied. When recovering from the economy mode. When the printing is started.
EPSON LQ-300+ Revision C COLOR MECHANISM INITIALIZATION PLATEN GAP (PG_SW) DETECTOR The printer mechanism initializes when the power is applied or when recovering from The following is PG_SW specification. the energy saving mode. Table 2-9. PG_SW Detector Specifications Color mechanism initialization...
EPSON LQ-300+ Revision C 2.2.5 Paper Feed Mechanism PF MOTOR This mechanism consists of paper feed motor (PF motor), paper feed gears, platen, rear LQ-300+ uses stepping motor for PF motor. Open loop control switches the phases paper end detector, bottom paper end detector and push tractor unit. (Refer to Figure according to the setting period and this mechanism loads and carries paper to the 2-2.)
EPSON LQ-300+ Revision C 2.2.5.1 Page Length Measurement RPE DETECTOR Page length measurement is a process to convert the following value to the number of RPE detector is installed on the paper path at the back of the printer. The table below printing lines.
EPSON LQ-300+ Revision C 2.2.6 Release Mechanism The table below shows the release detector specifications. Table 2-13. Release Detector Specifications This mechanism switches the flow of PF motor driving forth between to the friction feed and to the tractor feed.
EPSON LQ-300+ Revision C Table 2-14. Main ICs and Functions Table 2-14. Main ICs and Functions Elements Location Function BA033FP Elements Location Function Regulator IC IC11 • Generates 3.3V logic voltage E01A17Axx TL594CN • 95V rated voltage circuit • Outside clock 19.66 MHz/...
EPSON LQ-300+ Revision C 3.1 Overview Troubleshooting This chapter describes how to troubleshoot problems when any problems occurred to the printer. Refer to troubleshooting flowcharts in this chapter to identify a defective part and an appropreate repair for it. Initialization...
EPSON LQ-300+ Revision C 3.2 Troubleshooting Table 3-1. Indicator LEDs Printer Condition Pause Paper Out Front Buzzer MICRO Adjust BLINK 3.2.1 Initialization Check According to Tear Off LED On/Off Before troubleshooting, check the following basic items. combination When a printer can perform printing, perform self-test and check if any troubles According to occur.
EPSON LQ-300+ Revision C 3.2.3 Identify Problems From Symptoms Table 3-3. Control Panel LED Does Not Light On. Cause Check Point Solution This section contains procedures to identify problems from abnormal symptoms. Check the electric circuit and Repair/replacement is usually performed as a unit, however, parts level replacement...
Page 53
EPSON LQ-300+ Revision C Table 3-6. Self Test Print is Abnormal. Table 3-5. When Power is Applied, the Printer Becomes Fatal Error. Cause Check Point Solution Cause Check Point Solution Ribbon mechanism is Is ribbon advanced CR motor harness is Is CR motor harness Replace the ribbon mechanism parts.
EPSON LQ-300+ Revision C 3.2.4 Unit and Parts Check Table 3-9. Printing Operation is Abnormal When it is On-Line. (Self-Test is Normal.) This section describes the checking method of the printhead, motors and sensors to find Cause Check Point Solution the defective units and parts.
EPSON LQ-300+ Revision C 3.2.4.1 Printhead Check By measuring the direct current resistance of the printhead coil, you can check if it is all right. Table 3-10. Printhead Coil Resistance Item Operation Specification 1. Set the multimeter to the resistance measuring range.
EPSON LQ-300+ Revision C 3.2.4.2 Motor Check 3.2.4.3 Sensor Check By measuring the direct current resistance of the motor coil, you can check if the motor When the sensor is connected mechanically, you can check the sensor by its is all right.
EPSON LQ-300+ Revision C 3.2.4.4 Printhead Driver Check Simple check of the printer driver (Q3 ~ Q11) can be done by the following method. Table 3-13. Printhead Driver Check Item Operation Specification 1. Set the multimeter to the resistance measuring range.
EPSON LQ-300+ Revision C 4.1 Overview 4.1.2 Tools The table below lists the tools recommended to use for disassembly and assembly and This chapter explains the disassembly and assembly of LQ-300+. adjustment. Use only tools specified here. Table 4-1. Recommended Tools-1 4.1.1 Precautions...
EPSON LQ-300+ Revision C 4.1.3 Service Checks After Repair Category Component Item to Check Check Ink ribbon Is ribbon removed? Before returning the printer back to the user, use the check list below to confirm the Transportation Are all the relevant parts included in quality of the repaired printer.
EPSON LQ-300+ Revision C 4.2 Disassembly and Assembly The figure below is the disassembly flowchart for main component. This section explains the disassembly and assembly of Product Name. Unless START otherwise specified, assembly can be done in the reverse order of the disassembly procedure.
EPSON LQ-300+ Revision C 4.2.1 Printhead Removal Printhead CBP (3x14) Remove the cover and the printer. Remove 1 screw (CBP, 3x14, Torque:0.59-0.78N.M) securing the printhead to the carriage assembly. Carriage Assembly Lift the printhead a little bit. Unlatch 2 hooks securing the printhead FFC to carriage unit.
EPSON LQ-300+ Revision C 4.2.2 Upper Housing Removal When installing the upper housing, be sure to insert LEDs Remove platen knob, cover assembly, printer, tractor unit and paper eject unit. C H E C K P O I N T on the panel board to the LED holes of the upper housing.
EPSON LQ-300+ Revision C 4.2.4 Board Assembly and Panel Removal 4.2.5 C395 MAIN Board Assembly Removal Remove the upper housing. (See 4.2.2 "Upper Housing Removal".) Remove the upper housing. (See 4.2.2 "Upper Housing Removal".) Remove the panel FFC from the connector of panel board assembly.
EPSON LQ-300+ Revision C 4.2.6 C294PSB/PSE Board Assembly Removal Lower Shield Plate Hexagon Nut CP (3x4) Remove the upper housing. (See 4.2.2 "Upper Housing Removal".) Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the power cable (CN1) connecting to the Power Supply board assembly.
EPSON LQ-300+ Revision C 4.2.7 Printer Mechanism Disassembly 4.2.7.1 CR Motor Assembly Removal Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) This section explains the disassembling procedure of the printer mechanism. The disassembling procedure is shown in the flowchart below.
EPSON LQ-300+ Revision C 4.2.7.2 Platen Removal Bushing, 11 Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Platen Remove the platen grounding wire from the platen. Release 1 hook at the rotating hole of the combination gear 17.5, 27 and remove Gear, 34 the gear from the right frame.
EPSON LQ-300+ Revision C 4.2.7.3 Carriage Unit Removal PG adjust lever Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the printhead. (See 4.2.1 "Printhead Removal".) CR guide shaft Remove the timing belt from the carriage installation point. Carriage unit...
EPSON LQ-300+ Revision C 4.2.7.4 Ribbon Feed Mechanism Removal Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the tension spring, 8.10 from the motor bracket and release the tension of the timing belt. (See 4.2.7.1 "CR Motor Assembly Removal".) Release 3 hooks securing the RD cover to the left frame.
EPSON LQ-300+ Revision C 4.2.7.5 RPE Sensor Removal 4.2.7.7 HP Sensor Removal Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the hook of the RPE sensor installed at the paper guide.
EPSON LQ-300+ Revision C 4.2.7.8 PG Sensor Removal Remove the harness from the sensor (blue). Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Release lever position sensor (blue) Release 2 hooks of the PG sensor securing it to the left frame with tweezers and remove the sensor.
EPSON LQ-300+ Revision C 4.2.7.10 PF Motor Assembly Removal 4.2.7.11 Paper Feed Mechanism Disassembly Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the platen grounding wire from the platen.
Page 74
EPSON LQ-300+ Revision C Remove the combination gear, 8.5, 25.2 from the right frame. Combination spring, 1.18 Hook at the right frame Plain washer, 5.2 x 0.3 x 10 Combination gear, 8.5, 25.2 Gear, 27.5 Figure 4-22. Paper Feed Mechanism Disassembly...
EPSON LQ-300+ Revision C 4.2.7.12 Paper Guide Removal Release 1 hook at the left frame securing the base frame and remove it by pulling it to the rear. Remove the printer mechanism. (See 4.2.3 "Printer Mechanism Removal".) Remove the platen. (See 4.2.7.2 "Platen Removal".) Remove the carriage unit.
EPSON LQ-300+ Revision C 5.1 Overview START This chapter explains the adjustment required after disassembling the printer. 5.1.1 Platen Gap Adjustment Move the carriage unit to the left end. Platen gap adjustment is required at the following cases. Printhead is replaced.
EPSON LQ-300+ Revision C 5.1.2 Bi-D Adjustment Bi-D adjustment is required at the following cases. Main board assembly is replaced. Printer mechanism is replaced. Printer mechanism is removed. Follow the caution items below, and then, perform the steps for the platen gap adjustment.
Page 79
EPSON LQ-300+ Revision C The destination setting menu appears. Referring to the table below and using ↑ ↓ key to shift the“>” mark,choose an appropriate setting and press ENTER. Table 5-3. Destination Setting Destination Setting EUR NLSP NLSP EUL NLSP (220V)
Page 80
EPSON LQ-300+ Revision C Table 5-3. Destination Setting Destination Setting USASTD USASTD ECC(Kver) DEFSTD 10. The following screen appears. By using ↑ ↓ key to shift “>” mark, select “Out Going” and press ENTER. 12. The printing mode select menu for Bi-D adjustment appears. Use ↑...
Page 81
EPSON LQ-300+ Revision C 13. Four rows of Bi-D pattern will be printed as follows. If four lines are not straight vertically, change the values and press SPACE to reprint Bi-D pattern. Continue this procedure until the gaps of Bi-D lines become less than 0.25 mm.
1 grain of rice with platen shaft. on performance of the product, especially on the durability and the performance at the 6-12 lower temperature. EPSON determines what kind of and how much of oil to be applied Spur gear 34 G-26 10mm based on various information and analysis.
Page 84
EPSON LQ-300+ Revision C Lubricate G-26 on the 3 shafts and 1 boss Lubrication Points of the left frame. G-26, 1/2 of rice Lubricate G-26 at 3 places on 3 shafts at Lubricate G-26 on the shaft of the left the right frame.
Page 85
EPSON LQ-300+ Revision C Lubricate G-26 to the shaft of the drive PF roller and the rear driven PF Lubricate G-26 into the hole of the Drive PF roller roller. (4 places) right TR (tractor) frame facing to the TR guide shaft and the left TR frame.
Page 86
EPSON LQ-300+ Revision C Move the carriage around the center, Lubricate G-26 on the installing shaft then lubricate G-26 on the touching of the Combination Gear, 17.5, 27 of parts of the 2 sides of the frame. the right frame.
EPSON LQ-300+ Revision C 7.1 Connector Summary Table 7-1. C395Main Connectors Connector Function Pins The figure below illustrates how the primary components are connected. Parallel I/F Serial I/F HP Detector PE (Rear) Sensor Release Detector PE (bottom) Detector PG (Copy Mode) Detector...
Page 89
EPSON LQ-300+ Revision C Table 7-4. CN5-Release Sensor Table 7-8. CN9-Head Signal Name Function Signal Name Function RELEASE Release sensor signal Head data 6 Signal ground HD14 Head data 14 HD10 Head data 10 Table 7-5. CN6-PE (Bottom) Sensor HD23...
Page 90
EPSON LQ-300+ Revision C Table 7-12. CN13-Operation Panel C294PNL Table 7-10. CN11-PF Motor Signal Name Function Signal Name Function LED1 LED1 Paper feed motor phase A Switch 1 Paper feed motor phase A Signal ground Paper feed motor phase B...
Page 91
EPSON LQ-300+ Revision C Table 7-13. CN16-Head Signal Name Function HD13 Head data 13 Head data 1 Head data 5 Appendix Connector Summary...
EPSON LQ-300+ Revision C 7.2 Parts List Table 7-14. LQ-300+ Parts List Code Part Name The following table shows parts name of this product. Refer to the exploded diagrams C.P.SCREW for parts’ number. C.B.S. SCREW GUIDE,STACKER Table 7-14. LQ-300+ Parts List BOARD ASSY.,MAIN...
Page 93
EPSON LQ-300+ Revision C Table 7-14. LQ-300+ Parts List Table 7-14. LQ-300+ Parts List Code Part Name Code Part Name PULLEY ASSY.,DRIVEN HARNESS,PG HARNESS,HP PAPER GUIDE,LOWER C.P.B SCREW CABLE,HEAD,FRONT MOTOR ASSY.,PF CABLE,HEAD,REAR PAPER GUIDE DAMPER DETECTOR,PE,REAR FRAME,BASE HARNESS,PE,REAR PAPER GUIDE,SUPPORT...
Page 94
EPSON LQ-300+ Revision C Table 7-14. LQ-300+ Parts List Code Part Name LEVER,RELEASE SHEET,CABLE,CR PRINTHEAD,DH24-0U0 LABEL,WARNING Appendix Parts List...
EPSON LQ-300+ Revision C 7.5 Electric Circuit Schematics The following pages show circuit schematics below. C395MAIN Board C294PSB Board C294PSE Board C294PNL Board Appendix Electric Circuit Schematics...