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Pioneer Athletics Brite Stripper 3000SP Operating & Parts Manual

Airless line striper
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Operation / Repair / Parts
Airless Line Striper
- For the application of athletic field line striping materials -
Model 867786
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in
this manual. Save these instructions.
ti15263a
3A0441A
ENG

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Summary of Contents for Pioneer Athletics Brite Stripper 3000SP

  • Page 1 Operation / Repair / Parts 3A0441A Airless Line Striper - For the application of athletic field line striping materials - Model 867786 3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual.

  • Page 2: Table Of Contents

    Technical Data ......45 Brite Stripe 3000SP Striper: ....45 Dimensions: .

  • Page 3: Warnings

    Warnings Warnings The following are general warnings related to the safe setup, use, grounding, maintenance and repair of this equip- ment. In the text of this manual, the exclamation point symbol alerts you to a warning and the hazard symbol refers to specific risks.
  • Page 4 Warnings Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...

  • Page 5: Uni-Tip Selection

    Uni-Tip Selection Uni-Tip Selection (cm) (cm) (cm) (cm) ✔ 69-213* 2 (5) ✔ 69-215* 2 (5) ✔ 69-217 4 (10) ✔ 69-219 4 (10) ✔ 69-315 4 (10) ✔ 69-317 6 (15) ✔ 69-319 6 (15) ✔ 69-321 6 (15) ✔...

  • Page 6: Component Identification

    Component Identification Component Identification ti15264a Gun Trigger Lock Self-Propel Engagement Lever Engine Controls Spray Gun Control Engine ON/OFF Switch Engine Throttle Serial Identification Tag Brake Pressure Control Pressure Gauge Cable Adjustment Prime Valve Turn Control Drain/Spray Valve 3A0441A...

  • Page 7: Operation

    Operation Operation Setup 5. If removed, install strainer. 1. Ground striper with grounding clamp during Setup and Cleanup. ti15271a 6. Open prime valve. Turn pressure control counter- clockwise to lowest pressure. ti3306a 2. Each time your spray and store, add 3 to 5 drops of ti15272a ti15266a Throat Seal Oil (TSO) to decrease packing wear.

  • Page 8: Pressure Relief Procedure

    Operation Pressure Relief Procedure Startup 1. Ground striper with grounding clamp. 1. Perform Pressure Relief Procedure. 2. Start Engine. a. Move fuel valve to open. ti3306a 2. Turn engine OFF. ti3312a b. Move choke to closed. ti3313a ti5405a 3. Turn pressure to lowest setting. Trigger gun to ti3313a relieve pressure.
  • Page 9 Operation After engine starts, move choke to open. 5. Hold gun against grounded metal flushing pail. Trig- ger gun and increase fluid pressure slowly until pump runs smoothly. ti3317a g. Set throttle to desired setting. FLUSH ti15273a ti15267a Inspect fittings for leaks. Do not stop leaks with your hand or a rag! If leaks occur, turn striper OFF immedi- ately.

  • Page 10: Gun Operation

    Operation Gun Operation Gun Trigger Lock 2. Insert Uni-Tip in tip bore and firmly thread assembly onto gun. To prevent injury when the gun is not in use, always engage the gun trigger lock if unit is being shut down or ti15275a left unattended.
  • Page 11 Operation Clearing Tip Clogs 3. Hold gun perpendicular and approximately 12 in. (304 mm) from surface. Move gun first, then pull trigger to spray a test pattern. 1. Release trigger, engage gun trigger safety. Rotate 4. Slowly increase pump pressure until coverage is Uni-Tip.

  • Page 12: Clean-Up

    Operation Clean-up 5. Close prime valve. Perform Pressure Relief Procedure, page 8. 1. Remove Uni-Tip Guard and Uni-Tip. ti15265a 6. Hold gun against paint pail. Disengage gun trigger safety. Gradually turn pressure control up until motor begins to drive pump. Trigger gun until flush- ing fluid appears.

  • Page 13: Handle Bar Adjustment

    Operation 10. Turn engine OFF. Handle Bar Adjustment To adjust height and angle of handle bars, loosen two nuts (147) and move handle bars to desired position. Then tighten two nuts (147). NOTE: Handle bars can be moved to down position for storage.

  • Page 14: Maintenance

    Maintenance Maintenance Striper • Place turnbuckle (43) over the two mounting numbs on the frame. NOTE: Minimum hose size allowable for proper striper • Pressurize the unit with water and Pioneer’s Pump operation is 1/4 in. x 50 ft. Conditioner and spray out several lines with the swivel assembly in the locked position.
  • Page 15 Maintenance Pump Grease Points • Always stop the pump at the bottom of its stroke • Fill grease points at swivel wheel and in center of when you take a break or at the end of the day. This drive assembly axle until grease purges from end helps keep material from drying on the rod, damag- collars.

  • Page 16: Gun

    Maintenance 10. Install end cap and lockout, loosely. 11. For needle housing (411), apply medium strength (blue) thread sealant to threads. Cleaning/Replacing Filter 12. Squeeze trigger while installing needle housing. 1. Perform Pressure Relief Procedure, see page 8. Torque to 26-32 ft-lb (35-43 N•m). Engage trigger lock.

  • Page 17: Troubleshooting

    Troubleshooting Troubleshooting General Troubleshooting Problem Cause Solution Engine Will Not Start Engine switch is OFF Turn engine ON Engine is out of gas Refill gas tank (see engine manual). Engine oil level is low Try to start engine. Replenish oil if neces- sary (see engine manual).
  • Page 18 Troubleshooting Problem Cause Solution Pump output is low Piston ball is not seating Service piston ball. See pump manual. Piston packings are worn or damaged Replace packings. See pump manual. O-ring in pump is worn or damaged Replace o-ring. See pump manual. Worn, missing, or improperly installed Remove suction nut and check that all parts in suction nut...

  • Page 19: Airless Spray Troubleshooting

    Troubleshooting Airless Spray Troubleshooting Problem Cause Solution Coarse spray Low pressure Increase pressure Excessive fogging High pressure Reduce pressure to satisfactory pattern (overspray) Material too thin distribution. Use less thinner. Pattern too wide Spray angle too large Use smaller spray angle Uni-Tip Pattern too narrow Spray angle too small Use larger spray angle Uni-Tip (if cover-...

  • Page 20: Field Troubleshooting

    Troubleshooting Field Troubleshooting Problem Cause Solution Striper will not prime Air leak due to: • Tighten suction nut • Loose suction nut • Replace o-ring (867-361) on suction • Worn o-rings seat • Replace siphon hose (331-290) • Hole in siphon hose •...

  • Page 21: Repair

    Repair Repair Pail Bracket Installation 1. Replace pail bracket (88) and tighten two bolts (22). Removal 1. Remove pail (103). 2. Remove two screws (22) and remove pail bracket (88). ti15296a 2. Replace pail (103). ti15295a NOTE: The pail bracket is adjustable to fit different pail configurations.

  • Page 22: Pressure Sensor

    Repair Pressure Sensor Installation 1. Install new pressure sensor (209) and tighten onto swivel fitting (216). Removal 1. Perform Pressure Relief Procedure, page 7. 2. Remove pail (103). 3. Use small phillips screwdriver to remove four screws (13) and remove control box cover (13). ti15300a 2.

  • Page 23: Pressure Control And Circuit Board

    Repair Pressure Control and Circuit Board Removal Installation 1. Perform Pressure Relief Procedure, page 7. 1. Install new circuit board and pressure control (17). 2. Remove pail (103). 3. Use small phillips screwdriver to loosen four screws (13) and remove control box cover (13). 4.

  • Page 24: Drain Valve

    Repair Drain Valve ti15311a Removal Installation 1. Perform Pressure Relief Procedure, page 7. 1. Thread drain valve (113) into pump (211) opening. 2. Remove drain line (138) and fitting (119). 2. Hand tighten securely. Use a wrench to tighten new drain valve into pump.

  • Page 25: Fluid Pump

    Repair Fluid Pump 8. Remove hose fittings and drain valve (113). Removal 1. Perform Pressure Relief Procedure, page 7. ti15400a ti15401a 2. Flush material out of striper. 9. Remove siphon tube/hose assembly from fluid 3. Disconnect drain line from the pump (211). pump by unscrewing suction nut with packing adjustment tool.
  • Page 26 Repair Repacking the Pump NOTE: The packing kit comes completely assembled 11. Replacing the Outlet Valve Parts: (except for the packing holder 509) ready for installation. Place piston holder (331195) in a vise and slide There is no need to break it apart. Reuse your old packing piston into holder and lock in place with a 3/8 in.
  • Page 27 Repair Installation 1. Loosen the packing nut and ensure that the piston 6. Reassemble the lower suction valve assembly by rod (517) is in its upper position in the fluid pump placing the suction seat assembly (o-ring, seat, suc- body. Slip the sleeve (206) and the retaining ring tion ball, and suction ball guide) in the suction nut (203) over the piston rod.

  • Page 28: Clutch

    Repair Clutch .010 - .015 in. 191G ti15315a Removal NOTE: The clutch installs onto a square key. Retain key when removing clutch. Perform Pressure Relief Procedure, page 7. Remove pail (103). Installation Disconnect and remove siphon and drain tubes. Install key into shaft. NOTE: When siphon tube is removed from pump Install edge grommet onto side of clutch orientation intake, be sure to catch ball cage, ball, ball seat, and...

  • Page 29: Gear Box

    Repair Gear Box ti15422a Removal Installation 1. Perform Pressure Relief Procedure, page 7. 1. Replace gear box (191). 2. Remove Pail Bracket, page 21. 2. Replace Clutch, page 28. 3. Disconnect and remove all hoses. NOTE: When 3. Replace Pump, page 25. siphon tube is removed from pump, be sure to catch 4.

  • Page 30: Drive Chain

    Repair Drive Chain ti15318a Removal Installation 1. Perform Pressure Relief Procedure, page 7. 1. Install new chain (78) and connect master link. 2. Remove Pail Bracket, page 21. 2. Use a rubber mallet to tap engine bracket away from large sprocket (76) until chain is tight. 3.

  • Page 31: Drive Assembly

    Repair Drive Assembly 300B ti15317a 300D 300F 300A Removal Install woodruff key (300F) onto drive shaft (56). Install pulley (72) onto drive shaft (56) and woodruff key Perform Pressure Relief Procedure, page 7. (300F) and install retaining clip (300D). Remove Pail Bracket, page 21. Slide bearing (52) back onto shaft.

  • Page 32: Engine

    Repair Engine For further information on engine maintenance and repair, see Honda Engine manual. Removal 8. Disconnect engine wire(s). Be sure to mark wires to refer to when reconnecting. 1. Perform Pressure Relief Procedure, page 7. 2. Remove Pail Bracket, page 21. 3.
  • Page 33 Repair 2. Connect engine wires. 4. Install key (8F) into shaft. Replace clutch adapter and tighten three set screws (8C). Clutch adapter plate should be .010 to .015 in. from clutch. ti15308a 3. Replace four hex nuts (8M) and washers (8K) between clutch housing and engine.

  • Page 34: Tires

    Repair Tires ti15312a Removal Castle Nut Adjustment 1. Perform Pressure Relief Procedure, page 7. • Restrain opposite tire from turning while tightening nut with wrench. 2. Remove hairpin (87). • If tires slip too much, remove hairpin (87), and 3. Use wrench to remove castle nut (32). tighten castle nut (32) one notch clockwise.

  • Page 35: Wheel Axle

    Repair Wheel Axle ti15319a .050 +/- .025 in. 0.0 in. Removal Installation 1. Perform Pressure Relief Procedure, page 7. NOTE: Apply quality-grade water resistant grease to entire axle surface prior to assembly. 2. Remove Drive Chain, page 30. 1. Replace axle (75) as shown above. 3.

  • Page 36: Parts

    Parts Parts 191A 191B 191G 191H 191D 191U 191M 191U 191C 191F 191J 191E 191K 191S 191R 191A 191V 191Q 191B 191N ti15329a 131A 131C 131B 131D 131E 3A0441A...

  • Page 37: Parts List

    Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. 121283 FITTING, 1/4 mf x 45 degree 24D772 SPACER, motor, weldment 162453 CONNECTOR, hose connect 114530 ENGINE, gas, 5.5HP, Honda 1/4 nps x npt 100527 WASHER, plain 156823 SWIVEL, 1/4 NPT M>F nps 110837 SCREW, flange, hex 116504 FITTING, tee 1/4 npt M-F-F 110838 NUT, lock...
  • Page 38 Parts Parts 100 101 300B 300C See page 42 300F 300D 300D 300E ti15330a 300E 3A0441A...
  • Page 39 113983 RING, retaining 123975 BRACKET, cable, end 123903 PULLEY, drive, 5 mm, 72 groove 114137 SCREW, set 16D637 AXLE, frame 16E057 LABEL, Brite Striper 3000SP 16D155 SPROCKET, driven, 48 tooth 867419 CAP, tube, round 123899 CHAIN, roller #41 227▲ 198492 LABEL, warning...
  • Page 40 Parts Parts ti15331a 36 36 36 36 3A0441A...
  • Page 41 Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. 305258 LOCK, swivel 100214 WASHER, lock 136223 SPRING, compression .48od 124227 SCREW, cap, hex HD, 5/16-18 x 1 305257 PIN, swivel lock 867622 SPRING, clamp plated 867007 FITTING, grease ftg 1/8-27 139355 SCREW, tek screw #10 x .500 305259 LOCK, end lug-lock tapng...

  • Page 42: Gun Parts

    Gun Arm Parts Gun Arm Parts Gun Parts *Kit 288817 repairs both series A and B guns. Series A 1a replaces these three components of series A. 401a 401a 401c 401b 401b 401a ti15421a Series B Ref. Part Description Qty. Ref.

  • Page 43: Pump Parts

    Pump Parts Pump Parts Pump Parts List † Ref. Part Description Qty. 867362 O-RING, o-ring 2-026 867363 O-RING, o-ring 2-026 108526 O-RING, o-ring 2-024 866082 PIN, cross pin .375 † † 507* 507* 518* 331011 BODY, pump body 331014 ADAPTER, adaptor male 331016 PACKING, v-packing 1.349/.971 dia 331018 SPACER, spacer 1.33 x .85 †...

  • Page 44: Pressure Control Wiring Diagram

    Pressure Control Wiring Diagram Pressure Control Wiring Diagram Engine - Single Wire Models: Ref. Part Description Qty. 114530 ENGINE, gas TO CLUTCH 305277 ENCLOSURE, mach 865676 KIT, control, pressure (includes 246, 247) 209 331294 SENSOR, assy 246 117316 CONNECTOR, bullet M BLACK BLUE 247 867095 CONNECTOR, bullet F...

  • Page 45: Technical Data

    Maximum tip size Brite Stripe 3000SP ......1 gun with 0.029 in. tip Inlet paint strainer .
  • Page 46 Notes Notes 3A0441A...
  • Page 47 Notes Notes 3A0441A...

  • Page 48: Pioneer Limited Warranty

    PIONEER LIMITED WARRANTY PIONEER warrants the Brite Striper 3000SP manufactured by it to be free from defects in material and workmanship on the date of sale by an authorized PIONEER Distributor to the original purchaser. Pioneer will, for the period of twelve (12) months from the date of sale, repair or replace any part of the equipment proven defective.

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