Table of Contents
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Temp-O-Matic Oil Furnace
TMP
Multi-Position
KEEP THESE INSTRUCTIONS
WITH FURNACE FOR FUTURE
REFERENCE.
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
INSTALLER
installing. Read page 2 first. Follow all instructions
in proper order to prevent personal injury or death.
•
Consider
ducting,
installation when determining furnace location.
•
Any claims for damage or shortage in shipment
must be filed immediately against the transportation
company by the consignee.
Do not store or use gasoline or other flammable
liquids or vapors near this furnace or any other
appliance.
Ventilate house while operating furnace for the first
time. Odors may be emitted for a brief period.
Do not alter this furnace in any way. The
manufacturer will not be liable for any damage
resulting from changes made in the field to the
furnace or its components or from improper
installation. Failure to comply could result in severe
personal injury, death or substantial property
damage.
Printed on 100% recycled paper
Hazard definitions
-
Read
all
instructions
fuel
supply,
venting
(Counterflow / Horizontal)
Furnace Manual
Contents
Read this first!............................................................................ 2
1. Check furnace location .............................................................. 3
2. Prepare furnace and place in position ....................................... 6
3. Connect supply and return ducts ............................................... 8
4. Venting..................................................................................... 11
5. Connect fuel oil piping ............................................................. 12
6. Wire furnace and burner .......................................................... 14
7. Start-up .................................................................................... 17
8. Checkout procedure ................................................................ 18
9. Troubleshooting ....................................................................... 19
10. Service and maintenance ........................................................ 20
11. Components and replacement parts........................................ 23
12. Dimensions and ratings ........................................................... 25
13. Owner's information................................................................. 27
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
before
USER - Please read the following. Failure to
comply could result in severe personal injury, death
or substantial property damage.
•
This manual is for use only by your qualified
and
heating installer / service technician.
•
Please see the Owner's information only, on back
page of this manual.
•
Have the furnace serviced by a qualified service
technician, at least annually.
This manual must only be used by a qualified
heating installer / service technician. Furnace and
burner must be installed and serviced only by a
qualified heating installer / service technician.
Failure to comply could result in severe personal
injury, death or substantial property damage.
When calling or writing about the furnace - Please
indicate furnace model number and serial number
from rating label. You may list the serial number and
model number in the space provided on the
"Installation and service certificate" found on
page 18.
Page
670-000-004/1010
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Table of Contents
Related Manuals for Temp-O-Matic TMP-105
Summary of Contents for Temp-O-Matic TMP-105
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Page 1: Table Of Contents
Temp-O-Matic Oil Furnace Multi-Position (Counterflow / Horizontal) Furnace Manual KEEP THESE INSTRUCTIONS WITH FURNACE FOR FUTURE REFERENCE. Contents Page Read this first!................2 1. Check furnace location .............. 3 2. Prepare furnace and place in position ........6 3. Connect supply and return ducts ..........8 4. -
Page 2: Read This First
READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. 15. Inspect, clean and replace (if necessary) return air filter Service and maintenance – regularly. 1. To avoid electric shock, disconnect electrical supply before 16. -
Page 3: Check Furnace Location
– Furnace Manual Oil Furnaces Check furnace location Pre-installation checklist Verify code compliance 2. Always apply whichever clearance is LARGER – combustible Local, state, provincial, and national codes, laws, regulations and ordinances construction or service accessibility. NFPA-31, Installation of Oil-Burning Equipment Flooring and foundation National Electrical Code All local codes and/or regulations take precedence over the... -
Page 4: Air For Combustion And Ventilation
– Furnace Manual Oil Furnaces Check furnace location (continued) Air for combustion and ventilation When outside air is used: Adequate combustion and ventilation air ensures Connect each opening directly, by ducts to the outdoors, or to crawl proper combustion and reduces risk of severe or attic space that freely connects with outdoors. - Page 5 – Furnace Manual Oil Furnaces Check furnace location (continued) Air contamination Please review the following information on potential combustion air Table 2 Corrosive contaminants and likely locations contamination problems. Products to avoid See Table 2 for products and areas which may cause contaminated combustion air.
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Page 6: Prepare Furnace And Place In Position
– Furnace Manual Oil Furnaces Prepare furnace and place in position Inspect & prepare furnace Openings … (continued) Remove furnace from carton Supply and return ducts Remove the furnace from its shipping carton and inspect thoroughly. You must install a return air duct, sealed to the furnace, even if no Remove access panels to inspect the furnace interior. - Page 7 – Furnace Manual Oil Furnaces Prepare furnace and place in position (continued) Blocked Vent Shut-Off (BVSO) for chimney venting (OPTIONAL) It is imperative that this device be installed by a qualified agency. This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage.
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Page 8: Connect Supply And Return Ducts
– Furnace Manual Oil Furnaces Connect supply and return ducts Duct sizing Always check the size of existing ducts, particularly Determine airflow CFM if you are adding air conditioning. The air pressure The temperature rise through the furnace must not exceed 85 F and loss through the cooling evaporator coil reduces should be at least 55... - Page 9 – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 4 Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Rectangular duct equivalent sizes Round Minimum width (inches) for duct heights (inches) of :...
- Page 10 – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 5 Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Flat oval duct equivalent sizes Round duct...
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Page 11: Venting
– Furnace Manual Oil Furnaces Venting General venting requirements Connect venting (continued) Failure to follow all instructions can result in flue gas control in vent, per control manufacturer’s instructions, when spillage and carbon monoxide emissions, causing excess draft needs to be relieved or to comply with applicable severe personal injury or death. -
Page 12: Connect Fuel Oil Piping
– Furnace Manual Oil Furnaces Connect fuel oil piping General oil piping requirements Oil piping connection at burner • • Location and installation of oil tanks, oil piping and burners must Connect oil line to burner using a flare fitting. follow: Use of any connection other than a flare fitting at the •... - Page 13 – Furnace Manual Oil Furnaces Notes: 670-000-004/1010...
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Page 14: Wire Furnace And Burner
– Furnace Manual Oil Furnaces Wire furnace & burner Electric shock hazard. It can cause severe personal injury or death if power source, including the service switch on the furnace, is not disconnected before installation or servicing. Wire burner Connect power wiring The burner harness is factory-wired to the furnace. - Page 15 – Furnace Manual Oil Furnaces Wire furnace & burner (continued) – Furnace Manual Oil Furnaces DNS-0888 Rev.E 670-000-004/1010...
- Page 16 – Furnace Manual Oil Furnaces Wire furnace & burner (continued) – Furnace Manual Oil Furnaces DNS-0907 Rev. C 670-000-004/1010...
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Page 17: Start-Up
– Furnace Manual Oil Furnaces Start up Follow information below to prevent severe personal To start furnace (continued) injury, death or substantial property damage: • Make final burner adjustments using combustion test Do not use gasoline, crankcase drainings or any oil equipment to assure proper operation. -
Page 18: Checkout Procedure
– Furnace Manual Oil Furnaces Checkout procedure Furnace operation Furnace selection .. 17. Is a / Are clean air filter(s) in place? .. 18. Was temperature rise through furnace checked (not to ..1. Heat loss ....... BTU/h at .... F outdoor exceed 85 F) and blower speed adjusted if necessary? design temperature. -
Page 19: Troubleshooting
– Furnace Manual Oil Furnaces Troubleshooting Before beginning these troubleshooting procedures, ALWAYS : Check 120 volt supply to furnace. If there is no supply To successfully service the oil furnace, you must voltage, check fuses and service switch. CAUTION : have these instruments : When testing electrical equipment, always follow smoke tester... -
Page 20: Service And Maintenance
– Furnace Manual Oil Furnaces 10 Service and maintenance Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death or substantial property damage. - Page 21 – Furnace Manual Oil Furnaces Handling ceramic fiber and fiberglass materials HANDLING OR REMOVAL OR COMBUSTION CHAMBER The combustion chamber in this product contains ceramic fiber materials. Ceramic fiber can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)”.
- Page 22 – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) To lubricate and inspect blower motor Do not dent or scratch the surface of the DO NOT lubricated the oil burner motor or the direct thermal switch. If the thermal switch is drive blower motor as they are permanently damaged, replacement is required.
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Page 23: Components And Replacement Parts
– Furnace Manual Oil Furnaces 11 Components and replacement parts Figure 7 Model TMP furnaces – Component locations B50098 Rev.A 670-000-004/1010... - Page 24 – Furnace Manual Oil Furnaces Components and replacement parts (continued) Model TMP furnaces ITEM DESCRIPTION PART # B30776-01 Complete heat exchanger (item 2, 3, 4, 5 & 6 included) B30542-01 Top heat exchanger B30517 Gasket, heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass B30518 Combustion chamber B30757...
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Page 25: Dimensions And Ratings
Return air Furnace casing (top) (side) Flue pipe Model Width Depth Height Width Depth Width Depth diam. TMP-105 19 3/4 19 3/4 19 3/4 19 3/4 DNS-0908 Rev. A Maximum Input Output Firing rate Blower speed cooling Blower CFM Installed... - Page 26 – Furnace Manual Oil Furnaces 12 Dimensions and ratings Model TMP-105, Burners data BECKETT BURNER - Model AFG (3450 RPM) - Tube insertion 5 1/8" Pump Combustion Input Firing rate Nozzle Low firing Model pressure Head Static disc air adjustment...
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Page 27: Owner's Information
– Furnace Manual Oil Furnaces 13 Owner’s information The furnace must be inspected and started ANNUALLY, at the beginning of the heating season, only by a qualified service technician. The service technician must perform annual service and maintenance on the furnace to ensure reliable operation. Failure to service and maintain the furnace and system could result in equipment failure, causing severe personal injury, death or substantial property damage. - Page 28 – Furnace Manual Oil Furnaces X40105 Rev. K...