HKS lazar Smart Fire Operation And Installation Manual
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HKS lazar Smart Fire Operation And Installation Manual

Pellets burning automatic boiler
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This manual shall be kept by the user.
Obey thoroughly instruction found here to facilitate long and safe operation of the boiler and preserve the warranty.
Operation and installation manual
pellets burning automatic boiler
Smart Fire
All rights reserved.
Last update 14/08/2012
Smart Fire Manual
HKS LAZAR
wer. 05/07/2012/EN/SL V2.0
str.1

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Summary of Contents for HKS lazar Smart Fire

  • Page 1 This manual shall be kept by the user. Obey thoroughly instruction found here to facilitate long and safe operation of the boiler and preserve the warranty. All rights reserved. Last update 14/08/2012 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.1...
  • Page 2 Thanks for your trust in our product. We hope and will take all steps necessary to make you satisfied with it. The Smart Fire boiler you purchased belongs to the most advanced of pellets burning systems in the market. Pellets are recognised environmentally friendly solid fuel. The boiler has been designed and manufactured following the latest trends and the most advanced technology available.

  • Page 3: Table Of Contents

    10.4 Annual inspection........................33 11 Scraping of the system after its lifetime..................34 12 Terms of warranty and liability ....................34 13 Declarations and licensing......................36 14 Electric connections........................41 15 Default settings of the boiler......................42 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.3...

  • Page 4: General Information

    1 General information Smart Fire boiler is an advanced heating system burning pellets. The system includes: a boiler regulator with weather control, a system facilitating manual cleaning of the heat exchanger, advanced ceramic burner, automatic system of burner clearing, and an automatic lighter. The boiler can provide heat to the central heating system in a building, with pump or gravitational circulation, as well as hot tap water (domestic hot water).
  • Page 5 If the temperature of tap water has been set up above 60ºC, warrant admixture of cold water as this creates risk of burning injury. Facilitate proper air removal off the boiler and the heating system. Use only manufacturer's spare parts. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.5...

  • Page 6: Boiler's Data

    Average exhaust temperature at minimum output Maximum temperature of the boiler Maximum recommended exhaust temperature Recommended temperature of the boiler 65 ÷ 80 Minimum temperature of the returning water Table 1. Smart Fire boiler specifications Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.6...
  • Page 7 10 ÷ 90% Humidity without condensation Fuel container capacity Ash tray volume Outlet fan model Z-A RH15Z Z-A RH18Z Motoreducer model ABM 4.5 ABM 7.5 Table 2. Smart Fire boiler specifications Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.7...

  • Page 8: Boiler Construction

    5 Boiler construction Smart Fire boiler has been designed as compact structure. Most of the boiler parts are hidden behind the covers which protects them against elements and mechanical damage. Smart Fire boiler, its dimensions and placement of the connectors to the heating system and the chimney outlet have been shown at the fig.
  • Page 9 SF41 / 150L SF41 / 240L SF41 / 470L Height: 1480 1480 1480 1480 1480 1480 Width: 1140 1420 1090 1270 1550 Depth: Fig. 1 Dimensions of the Smart Fire boiler Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.9...
  • Page 10 Front view Top view Fig. 2 Schema of the Smart Fire boiler: 1 - display; 2 - the STB thermostat reset (under the plastic cap); 3 - inspection hole of the controller; 4 - fuel container clap door 5 - knob of the heat exchange cleaner; 6 - heat exchange covering panel;...
  • Page 11 Back view Side view (from the container's side) Fig. 3 Schema of the Smart Fire boiler: 8 - heating water outlet; 9 - returning water inlet; 10 - Exhaust temperature sensor; 11 - Exhaust exit collar; 12- cleaning hatch; 13 - inspection hole; 14-outlet fan;...
  • Page 12 Front view (open panel) Fig. 4 Schema of the Smart Fire boiler: 15 - limiting cut off switch; 16 - combustion chamber door. 17 -burner cleaning hatch; 18-ash try chamber door; Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.12...

  • Page 13: Type Of Fuel

    6 Type of fuel Smart Fire has been designed for pellet burning. Pellets are made of wood waste compressed to pieces of ball or cylinder shape. The fuel used shall satisfy the standards applied to pellets. This applies particularly to the heating (energy) capacity of the fuel and its moisture.

  • Page 14: Safety And Measurement Devices

    The Sensor disabling switch is located next to STB Reset button – fig. 7. By default switch should be set to “0”. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR...
  • Page 15 Do to this, follow the procedure: Set the Sensor disabling switch into position marked “1”; • Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.15...
  • Page 16 – increase sensor's sensitivity; • The sensitivity shouldn't be change at once more the half of turn – 180º. New sensitivity must provide proper detection of pellets stockpiling in the pipe. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.16...

  • Page 17: Primary And Secondary Air Intakes

    7.2 Primary and secondary air intakes. The Smart Fire boiler is equipped with individual air intakes for primary and secondary air, airs which are used during burning process. Each intake is equipped in a throttle, which allows to change a cross-section of intake and by that to change amount of sucked primary and secondary air.

  • Page 18: User's Operations Manual

    Factory temperature setup offers proper operation of the system. However, • occasionally necessity to change this parameter may arise. Follow the recommendations concerning boiler temperature range and the controller's manual. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.18...

  • Page 19: Maintenance And Cleaning

    To open ash tray chamber door, unscrew the two butterfly handles at the sides of the door. You simply need to pull the ash tray off the chamber. While removing ash always clean the ash tray chamber. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR...
  • Page 20 Furthermore, during the control of the burner, check for correct operation mechanism of the burner cleaning system. Steel grate underneath the burner should move along the guides without significant resistance, without interfering with the burner, Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR...
  • Page 21 75ºC and up to 100ºC. It is recommended to replace the motor's capacitor every two years. In the Smart Fire boiler motor is connected to the auger through the gearbox. The motor is protected against overload when the auger is blocked by thermistor. When blocked motor starts to overheat, it is switched off.

  • Page 22: Extinguishing Of The Boiler

    Install the burner and start the boiler; • When the effects still exist, repeat the above procedure, covering the holes by another 2 – 3 • mm. Repeat those actions until the rumbling disappears; Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.22...
  • Page 23 Band tightening screw Adjustable band Fig. 9 Adjustment of air supply holes with use of band The Smart Fire boiler uses the solid fuels, therefore the noises connected with the combustion process will be heard. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.23...

  • Page 24: Installation Of The Boiler

    500 mm at the boiler's side; • min. 500 mm - back; • min. 800 mm above. A sketch of Smart Fire placement in the boiler's room showing the necessary clearances is shown at the fig. 10. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR...

  • Page 25: Chimney System

    While the boiler is working boiler room's door should be closed. Fig. 10 Placement of the Smart Fire boiler in the boiler room 9.3 Chimney system Due to requirement of low chimney draft, fumes low temperature and possibility that...
  • Page 26 T tee joint Exhaust collar Plug (cleanout) Fig. 11 Smart Fire Boiler Chimney Connection The chimney where connection follows shall meet all standards – especially EN 13384-1, requirements and good engineering practice. If required inspection of the chimney shall follow by the competent officer! Smart Fire Manual wer.

  • Page 27: Boiler's Installation

    55ºC. In case of Smart Fire boilers, desired temperature of the water returning to the boiler from the heating installation is provided by Hydraulic Kit with thermostatic valve – see section 9.5. The Hydraulic Kit is mounted on back side of the boiler's heat exchanger chassis and it is part of Smart Fire boiler equipment.
  • Page 28 55 ºC, 26– room thermostat of mixer 3, 27 – mixer temperature sensor 3,28 –mixer servo 4, 29 – mixer pump 4, 30 – room thermostat of mixer 4, 31 – mixer temperature sensor 4, 32 – extension mixer module, 33 – domestic hot water tank. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR...
  • Page 29 It must facilitate proper and safe operation of the heating systems. The installation must be inspected by appropriate authorities if local or national regulations require this. Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.29...

  • Page 30: The Hydraulic Kit

    5-connection for open vessel; 6-return flow from the central heating; 7-forward flow for central heating and DHW; 8-connection for open vessel; 9-open vessel*; 10-DHW tank (max. 140L)*; 11-mixing valve with servo*; 12-mixing circuit pump*; 13-DHW pump* * - not included Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.30...
  • Page 31 DHW; 8-connection for open vessel; 9-expansion vessel*; 10-DHW tank (max. 140L)*;11-mixing valve with servo*; 12-mixing circuit pump*; 13-DHW pump*; 14-safety group (with 1,5 bar safety valve)* * - not included Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.31...

  • Page 32: Service Operations Manual

    10 Service operations manual Dear Professional, working with the Smart Fire boiler you build reputation of the boiler, the manufacturer and yours. We would appreciate a professional and responsible service. 10.1 Launch control Check carefully the boiler, the water installation and the boiler room before launch as it is instrumental to the operations safety.

  • Page 33: Repairs Of The Break Downs

    Worn out pieces and minor defects shall be replaced and repaired. The service shall make a proper entry in the warranty card noting its remarks and recording the repairs done. The inspection shall be recorded on the service coupon and mailed to the HKS Lazar for registration purposes. Smart Fire Manual wer.

  • Page 34: Scraping Of The System After Its Lifetime

    12 Terms of warranty and liability The Manufacturer provides the limited 2 year warranty for Smart Fire boiler and 5 years warranty for the heat exchange tightness under conditions that the boiler is operated as assumed in the present...
  • Page 35 11) Within the warranty period the user shall be entitled to: unpaid repairs (except of the user tasks described in the Operation and installation manuals); • replacement of the system with a new one once the Authorised Service of HKS Lazar • confirms impossibility of repairs;...

  • Page 36: Declarations And Licensing

    13 Declarations and licensing Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.36...
  • Page 37 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.37...
  • Page 38 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.38...
  • Page 39 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.39...
  • Page 40 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.40...

  • Page 41: Electric Connections

    14 Electric connections Fig. 15 Diagram of electric connections for the ecoMAX800P regulator in the Smart Fire boiler Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.41...

  • Page 42: Default Settings Of The Boiler

    15 Default settings of the boiler Table 6. Settings for the ecoMAX 800P regulator in the Smart Fire boiler – page 1 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.42...
  • Page 43 Table 7. Settings for the ecoMAX 800P regulator in the Smart Fire boiler – page 2 Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.43...
  • Page 44 1. The boiler has not revealed any defects during the launch performed by the service partner; 2. He received the Operation and installation manuals of the Smart Fire boiler with the filled Warranty Card and confirmation of quality and completeness of the boiler;...
  • Page 45 Customer's Attachment to the Warranty Card. Record of the completed warranty repairs, other repairs and annual service inspection of the Smart Fire system. The serviceman called by the user shall check if the system is operated as provided by the Operation Manuals All remarks shall be recorded below.
  • Page 46 Signature and stamp of Entry date Task Customer's signature the service partner Smart Fire Manual wer. 05/07/2012/EN/SL V2.0 HKS LAZAR str.46...

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