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Installation & Operation
Manual
RT9 Powershelf
Document: 158-1806-01.doc
Date: 21 December 2005
© Rectifier Technologies Pacific Pty Ltd
ACN 058 107 707
Wave Communications Pty Ltd
Unit 5, 97 Jijaws St
Sumner Park QLD 4074
TEL: 07 3279 0600
FAX: 07 3279 0544
EMAIL:
sales@wavecomeng.com.au
WEBSITE:
www.wavecomeng.com.au
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Table of Contents
Summary of Contents for Wave RT9 Powershelf
- Page 1 RT9 Powershelf Document: 158-1806-01.doc Date: 21 December 2005 © Rectifier Technologies Pacific Pty Ltd ACN 058 107 707 Wave Communications Pty Ltd Unit 5, 97 Jijaws St Sumner Park QLD 4074 TEL: 07 3279 0600 FAX: 07 3279 0544 EMAIL: sales@wavecomeng.com.au...
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Page 2: Table Of Contents
RT9 Powershelf Rectifier Technologies Table of Contents 1. General Warnings ................4 Configuration ......................5 General Description ....................5 System Description ....................5 2.2.1 Front View ......................5 2.2.2 Rear View .......................6 Installation ........................8 Mounting the Powershelf ..................8 3.1.1 Tools Required for Installation ................8 3.1.2 Gaining Access to Rear Wiring...............9... - Page 3 RT9 Powershelf Rectifier Technologies Operation ........................24 Summary of MiniCSU-3 front panel controls ..............24 MiniCSU-3 Components ..................25 5.1.1 Alpha-numeric Display..................25 5.1.2 Front Panel Pushbuttons ................25 5.1.3 Status Indicating LEDs (MiniCSU-3).............25 MiniCSU-3 Security & Alarms ................26 5.2.1 Password security..................26 5.2.2 When an alarm condition exists ..............26 5.2.3...
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Page 4: General Warnings
RT9 Powershelf Rectifier Technologies 1. General Warnings 1. This equipment has been designed to be used only in restricted access areas. 2. This equipment must only be serviced by authorised and qualified service personnel. 3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. -
Page 5: Configuration
Rectifier Technologies 2. Configuration 2.1 General Description RT9 Powershelf systems are turn-key DC uninterruptible power supply solutions (DC UPS) for powering 24VDC or 48VDC telecommunications and industrial equipment. Powershelf provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid, NiCd, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when no batteries are used. -
Page 6: Rear View
RT9 Powershelf Rectifier Technologies Rack mounting magazine Rectifier module Battery (& load) distribution module MiniCSU-3 controller AC distribution module (option on some systems) 2.2.2 Rear View Figure 2.3 Rear view of connections (PSLF-1115) MiniCSU-3 backplane & interface connections Battery (& load) switched connections Battery (&... - Page 7 RT9 Powershelf Rectifier Technologies Figure 2.4 Connections on MiniCSU-3 backplane Remote communications module connection (14-way ribbon) Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)* Battery (& load) distribution module connection** (34-way ribbon) Ambient temperature sensor connection (sensor P/N 804-1100-01)
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Page 8: Installation
RT9 Powershelf Rectifier Technologies 3. Installation 3.1 Mounting the Powershelf The Powershelf is mounted into a standard 19” rack using M5 or M6 screws and cage nuts. For systems larger than 4U (rack units) in height, multiple standard Powershelf magazines are strapped together by four of 18x63mm strapping plates – two at the rear that must remain in place, and two on the front that can be removed once the shelf is secured in the rack. -
Page 9: Gaining Access To Rear Wiring
RT9 Powershelf Rectifier Technologies 3.1.2 Gaining Access to Rear Wiring NOTE: Access to the rear wiring should be limited to qualified service personnel. It is recommended to remove the AC power before gaining access to the rear wiring due to the safety hazard present inside the electrical enclosure. - Page 10 RT9 Powershelf Rectifier Technologies Figure 3.3 Powershelf internal schematic diagram 158-1806-01.doc 2-Mar-06...
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Page 11: Mains Connections
RT9 Powershelf Rectifier Technologies The switched battery cables (-ve in a –48V system) terminate on the copper bars of the battery distribution module (item 2 in Figure 2.3), while the battery return cables terminate on the common return bar (item 3 in Figure 2.3). The battery distribution module can be configured for up to four battery strings with the appropriate number of return cable termination points being available on the common bar. -
Page 12: Factory Supplied Configurations
RT9 Powershelf Rectifier Technologies 3.3.1 Factory Supplied Configurations Powershelves without internal AC distribution (eg. PSLF-1115), unless specially ordered, are configured with each rectifier active line being terminated in an individual DIN rail terminal block (beige) and the remaining AC line is connected to a common neutral bar (blue terminal blocks). -
Page 13: Phase Star - Individual Protected External Feeds
RT9 Powershelf Rectifier Technologies 3.3.3 3 phase star – individual protected external feeds Remove the link connecting the active terminals “A” together. Connect one phase wire per “A” terminal. Connect the neutral wires to the common neutral terminals. Figure 3.6 3.3.4 3 phase delta –... -
Page 14: Surge Protection Requirements
RT9 Powershelf Rectifier Technologies 3.3.5 Surge protection requirements The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the Powershelf. Typically surge... -
Page 15: Bulk Load Connections
RT9 Powershelf Rectifier Technologies 3.4 Bulk Load connections Figure 3.9 A bulk load can either be a single large load, or a cable connection to an additional, external DC distribution unit. There are two M6 studs available for securing either 2 cables with single-hole lugs or a cable with double-hole lugs. -
Page 16: Battery Connections
RT9 Powershelf Rectifier Technologies Figure 3.10 3.6 Battery connections Figure 3.11 For –48VDC systems, the battery negative cables are terminated on the switched line terminals of the battery distribution module (shown above), while the battery positive cables are all tied to the common return bar. The cables can be either brought out through the cut out adjacent to the return bar, or through the break-out slot in the top cover. -
Page 17: Temperature Sensors
RT9 Powershelf Rectifier Technologies 3.7 Temperature Sensors The optional sensors for measuring ambient and battery temperature are the same device (Part No. 804-1100-01). The system auto-detects if the sensor is plugged into one of the positions (4) or (5) shown in Figure 2.4. If no sensor is installed, the MiniCSU-3 will show “Not Available”... -
Page 18: Minicsu-3 Power Connections
RT9 Powershelf Rectifier Technologies 3.9 MiniCSU-3 Power Connections Power for the MiniCSU-3 and its peripherals is derived from the DC bus or the highest charged battery. The Battery distribution module has reverse polarity protection circuit that also serves to provide an “or-ing” of the highest supply voltage for the MiniCSU-3. There is one common connection to the +VE bus (in the case of a –48V system) and one... -
Page 19: Isolated Rs232 Interface
RT9 Powershelf Rectifier Technologies The following sections describe the interfaces in more detail and cover some of the set up requirements for the more advanced interfaces. 3.11.1 Isolated RS232 Interface This interface should be used if the distance between the Powershelf and a monitoring PC is not greater than 15 meters. -
Page 20: Tcp/Ip And Webcsu Interfaces
RT9 Powershelf Rectifier Technologies For connection to a PC a suitable interface should be used (ie. Plastic Fibre Modem SY – 1025101 manufactured by Foxbro Company, a division of Invensys). Optical cable/connectors are not provided. It can be ordered from your local Hewlett Packard distributor (ask for Versatile Link Fiber Optic accessories data sheet). -
Page 21: Battery/Load Distribution Module
RT9 Powershelf Rectifier Technologies Note: If the country in which you intend to use the Integrated Modem is not listed, a generic code ‘99’ or ‘FD’ can be tried. Country / Approval Code Country / Approval Code Country / Approval... -
Page 22: Adding Auxiliary Expansion Modules
RT9 Powershelf Rectifier Technologies Note: the above connection information is relevant when the LVDS is a battery disconnect. If the LVDS is a load disconnect, the DC bus side wiring of the circuit breakers is reversed such that the battery connections come off the DC bus side of the LVDS, while the load is taken off the LVDS common busbar. -
Page 23: Commissioning
RT9 Powershelf Rectifier Technologies 4. Commissioning With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the following steps: • Ensure no rectifiers are installed in the Powershelf and no load is applied. -
Page 24: Operation
RT9 Powershelf Rectifier Technologies 5. Operation System operation is controlled by the MiniCSU-3 system controller. As a result, operation information for the system is directly related to the operation of the MiniCSU-3 as described in this section. Summary of MiniCSU-3 front panel controls There are four Menus which can be viewed using the INC or DEC buttons: a) The default or "Home"... -
Page 25: Minicsu-3 Components
RT9 Powershelf Rectifier Technologies 5.1 MiniCSU-3 Components 5.1.1 Alpha-numeric Display The user interface is a two-line by 16 character alphanumeric OLED display. The 5mm high characters normally display output voltage and current as well as the system status - Float (FL) or Equalise (EQ). This is the default or “home” screen. -
Page 26: Minicsu-3 Security & Alarms
RT9 Powershelf Rectifier Technologies 5.2 MiniCSU-3 Security & Alarms 5.2.1 Password security MiniCSU-3 features password security for setting of parameter. A valid password is an alphanumerical code having minimum three and maximum eight characters. Units leave the factory without a pre-programmed password and the security function is not active. -
Page 27: Minicsu-3 Alarms
RT9 Powershelf Rectifier Technologies 5.2.3 MiniCSU-3 Alarms A list of all the possible alarms that can be enunciated is shown in the following table. Alarm Name Comments SMR Alarm Combination of one or more SMR alarms SMR Urgent One or more SMRs have shut down... -
Page 28: User Programmable Relay Functions
RT9 Powershelf Rectifier Technologies Alarm Name Comments Cell %dev Low One or more cells being monitored by BCM is too low % deviation from the mean battery cell voltage Range SMR SMR parameter range error. MiniCSU-3 could not overwrite values Site Monitor Alarm present from the site monitor module. -
Page 29: Navigating Minicsu-3 Functions
RT9 Powershelf Rectifier Technologies 5.3 Navigating MiniCSU-3 Functions 5.3.1 Base Menu (System Level Functions) Home screen - FL indicates float mode and FLC indicates float mode with battery temperature compensation 25.2A 54.3V Indicates that the front panel is locked. Press and hold ( ↑ ), ( ↓ ) and ENTER to unlock Lock Panel (↑) - Page 30 RT9 Powershelf Rectifier Technologies (Base Menu continued) ENTER Sets MiniCSU-3 access code address Access Code Modify Value up/down 0000000 ENTER to accept ENTER Date Format Modify Value up/down DD/MM/YYYY ENTER to accept ENTER Date 25/12/2005 ENTER selects hours, Time 01:11:11...
- Page 31 RT9 Powershelf Rectifier Technologies (Base Menu continued) ENTER 3-ph AC Monitor INC/DEC toggles state ENTER to accept (If 3-ph AC Monitor not = Off) ENTER 3ph AC Vhi Alarm Modify Value up/down 260V ENTER to accept ENTER 3ph AC Vlo Alarm...
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Page 32: Smr Menu (Rectifier Specific Functions)
RT9 Powershelf Rectifier Technologies 5.3.2 SMR Menu (Rectifier Specific Functions) Home Screen 25.2A 54.3V ⇒ SMR Button ENTER SMR software version SMR1 SMR1 (↑) 13.2A 58°C S/W 137901 SMR Electronic Serial # 0102050500012 ENTER Additional screens if more (↓) SMRs are declared... -
Page 33: Battery Menu (Battery Specific Functions)
RT9 Powershelf Rectifier Technologies 5.3.4 Battery Menu (Battery Specific Functions) Home Screen 25.2A 54.3V ⇒ BATT Button Battery string 1 current Battery 1 12A Discharging Additional screens if more batteries declared (↑) Battery 4 10A Discharging Shows "Not Available" if no sensor connected or "Sensor Fail" is faulty (↓) - Page 34 RT9 Powershelf Rectifier Technologies (Battery Menu continued) ENTER Enable/disable Equalisation charging Equalisation ENTER toggles state Off / On ENTER Charge current limit for battery voltage between float & equalise BILim Vb>Vfl Modify Value up/down ENTER to accept ENTER System Equalise voltage without BTC.
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Page 35: Troubleshooting
RT9 Powershelf Rectifier Technologies 6. Troubleshooting Symptom Likely Causes Action Rectifiers do not power up – no LEDs lit on AC power is not connected or internal fuse Re-insert rectifier(s) and make sure the front panel blown or rectifier not properly plugged in. - Page 36 RT9 Powershelf Rectifier Technologies Symptom Likely Causes Action “SMR Urgent” alarm activated One or many SMRs are off due to AC Check the AC power and restore. power failure, internal faults, incorrect Replace faulty rectifier modules. command signal from MiniCSU-3 or all rectifiers are in current limit Check for DC bus overload faults.
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Page 37: To Remove A Rectifier Module Or A Minicsu-3 Controller
RT9 Powershelf Rectifier Technologies 6.1 To Remove a Rectifier Module or a MiniCSU-3 Controller Lift the securing latch in the centre divider adjacent to the module and pull the module out of the Powershelf. When removing modules, especially if the ambient temperature is high and the unit has been operating at maximum load, avoid skin contact with the metal casing as it may be too hot to touch. -
Page 38: Appendix A - Setting Up Network Interfaces
RT9 Powershelf Rectifier Technologies 7. Appendix A – Setting Up Network Interfaces 7.1 Programming IP addresses using DeviceInstaller software. This is the simplest way of programming the interface operating parameters, no high level of computer skills is required. DeviceInstaller is a software utility package developed by Lantronix. -
Page 39: Preparations For Gateway Address Set Up
RT9 Powershelf Rectifier Technologies • If the new address is listed, click “Save” button. Details of new device will be added to the DeviceInstaller data base. • If the new address is NOT listed, repeat the programming procedure. 7.1.3 Preparations for gateway address set up •... -
Page 40: Programming Ip Addresses Using Arp And Telnet Access
RT9 Powershelf Rectifier Technologies Type 0 followed by Enter. The first item in server configuration is local IP address. That has been programmed already, but it is necessary to go through all bytes. Information in brackets shows current setting, which can be modified by typing new entry followed by Enter key. Next item after... -
Page 41: Configuring The Unit
RT9 Powershelf Rectifier Technologies working. Once there is at least one additional entry in the ARP table, use the following command to ARP an IP address to the unit: arp -s 192.168.0.97 00-20-4a-xx-xx-xx 3. Open a Telnet connection to port 1. The connection will fail quickly, but the unit will temporarily change its IP address to the one designated in this step. -
Page 42: Server Configuration (Network Configuration)
RT9 Powershelf Rectifier Technologies Serial Number 1297-041 Software Version V03.9 (000211) Press Enter to go into Setup Mode 4. To enter the Setup Mode, you must press Enter within 3 seconds. *** basic parameters Hardware: Ethernet Autodetect IP addr 192.168.000.098, no gateway set... - Page 43 RT9 Powershelf Rectifier Technologies Gateway Address The gateway address, or router, allows communication to other LAN segments. The gateway address should be the IP address of the router connected to the same LAN segment as the Lantronix Interface. Note: The gateway address must be within the local network.
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Page 44: Specifications
Height* 88mm – 352mm (3.4” – 13.6”) *depending on configuration Agency Compliances Safety IEC 60950, UL/CSA 60950 Wave Communications Pty Ltd ETSI EN 300 386 V1.3.2 (2002-12) Unit 5, 97 Jijaws St Sumner Park QLD 4074 Environmental ETSI EN 300 019...