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DeWalt DW304P-XE Instruction Manual page 2

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Metal Cutting (Fig. 6)
This unit has different metal cutting capacities depending upon type of blade used and the metal to be cut. Use a finer
blade for ferrous metals and a coarse blade for non-ferrous materials. In thin gauge sheet metals it is best to clamp
wood to both sides of sheet. This will insure a clean cut without excess vibration or tearing of metal. Always remember
not to force cutting blade as this reduces blade life and causes costly blade breakage.
NOTE: It is generally recommended that when cutting metals you should spread a thin film of oil or other coolant along
the line ahead of the saw cut for easier operation and longer blade life.
Pocket Cutting (Fig. 7) (Wood Only)
The initial step in pocket cutting is to measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.
Insert pocket cutting blade in blade clamp and tighten blade clamp securely. Next, tip the saw backward until the back
edge of the shoe is resting on the work surface. Now switch motor on, always permitting blade to attain maximum
speed. Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw. Blade will begin to
feed into material. Always be sure blade is completely through material before continuing with pocket cut.
NOTE: In areas where blade visibilty is limited, use the edge of the saw shoe as a guide. Lines for any given cut should
be extended beyond edge of cut to be made.
MAINTENANCE
Lubrication
Your tool was properly lubricated before leaving the factory. In from two to six months, depending upon use, take or
send your tool to a Service Center, or authorized service station, for a complete cleaning, inspection and lubrication.
Tools used constantly on production jobs will need relubrication more often. Also, tools "out of service" for long periods
should be relubricated before being put back to work.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and
replacement) should be performed by certified service centers or other qualified service organizations, always using
identical replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are available at extra cost from your local service center. If you need
any assistance in locating any accessory, please contact D
VIC 3138 Australia or call 1800 654 155.
CAUTION: The use of any non-recommended accessory may be hazardous.
Guarantee
Applicable to hand held Power Tools, Lasers and Nailers.
Three Year Limited Warranty
D
WALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of
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purchase. Please return the complete unit, transportation prepaid, to any D
service station.
For warranty repair information, call 1800 654 155.
This warranty does not apply to
• Accessories
• Damage caused where repairs have been made or attempted by others.
• Damage due to misuse, neglect, wear and tear, alteration or modification.
This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer
Guarantee Act 1993 (New Zealand only), Trade Practices Act 1974 and State Legislation (Australia only).
In addition to the warranty, D
WALT tools are covered by our:
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FREE ONE YEAR SERVICE CONTRACT
D
WALT will also maintain the tool for free at any time during the first year of purchase. This includes labour, parts and
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lubrication required to restore the product to sound mechanical and/or electrical condition. Normal wear parts are not
covered in this service. Carbon brushes worn more then 50% will be replaced.
NOTE: Three Year Warranty is not applicable to items deemed as consumables. Radial arm saws are covered by a one
(1) year warranty only. D
WALT Reserves the right to review its warranty policy prior to launch of any new business
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development products.
30 DAY NO SATISFACTION GUARANTEE
If you are dissatisfied with any D
WALT power tool, laser or nailer, for any reason, simply return it to the point of purchase
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with your sales receipt within 30 days for a replacement unit or a full refund.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1800-654-155 for a
free replacement.
WALT Industrial Tool Co., 20 Fletcher Road, Mooroolbark,
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WALT Service Centre, or any authorised
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FIG. 3
FIG. 4
FIG. 6
FIG. 3A
FIG. 5
FIG. 7
ROCK TOOL UP TO NORMAL CUTTING POSITION AFTER BLADE HAS
CUT THROUGH MATERIAL
STARTING POSITION FOR POCKET CUTTING

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