Heatilator Novus ND3630 Installation & Operating Instructions Manual
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Heatilator Novus ND3630 Installation & Operating Instructions Manual

Novus series direct vent gas appliance
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See also: Owner's Manual
INSTALLATION & OPERATING INSTRUCTIONS
NOVUS SERIES
DIRECT VENT GAS APPLIANCE
ND3630/3933/4236/4842
WARNING:
If the information in this manual
is not followed exactly, a fire or explosion may
result causing property damage, personal in-
jury or loss of life.
CAUTION:
Note:
Æ
!
WARNING
WARNING!
02/04
4031-117 Rev I
1

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Summary of Contents for Heatilator Novus ND3630

  • Page 1 INSTALLATION & OPERATING INSTRUCTIONS NOVUS SERIES DIRECT VENT GAS APPLIANCE ND3630/3933/4236/4842 WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal in- jury or loss of life. CAUTION: Note: Æ...
  • Page 2 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Table of Contents WARNING! CAUTION: SAFETY PRECAUTIONS 4031-117 Rev I 02/04...

  • Page 3: Appliance Specifications

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS A. APPLIANCE SPECIFICATIONS 1. U.S. And Canada Certification 2. Local Codes Manufactured Home Construction and Safety Standard Standard for Manufactured Home Installations ® Note: Æ 3. Glass Specifications/Certifications WARNING! 02/04 4031-117 Rev I...

  • Page 4: Novus Nomenclature

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 4. NOVUS Nomenclature a i l . n i ..n i . n i ..n i . n i ..n i . n i .
  • Page 5 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 5. Typical Horizontal Installations 6. Typical Vertical Installations 02/04 4031-117 Rev I...

  • Page 6: Appliance Dimensions

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS B. LOCATIONS AND CLEARANCES 1. Appliance Dimensions 0RGHO & I9"%" "$Ãv "Ãv '$'Ãv I9"("" "'Ãv ""Ãv $'Ãv I9#!"% # Ãv "%Ãv #$'Ãv I9#'#! #&Ãv #!Ãv !$'Ãv 4031-117 Rev I 02/04...
  • Page 7 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 2. Appliance Locations and Space Require- ments These are rough framing dimensions only. WARNING! 3. Clearances CAUTION: 02/04 4031-117 Rev I...
  • Page 8 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS C. FRAMING WARNING! D. SETTING THE APPLIANCE 4031-117 Rev I 02/04...
  • Page 9 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS E. CHOOSING TOP VENT OR REAR VENT 1. Top Vent 02/04 4031-117 Rev I...
  • Page 10 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 2. Rear Vent 4031-117 Rev I 02/04...

  • Page 11: Venting - Horizontal Termination

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS WARNING! F. VENTING - HORIZONTAL TERMINATION 1. Rear Vent (see page 12 for Top Vent) WARNING! Note: WARNING! CAUTION: Note: 02/04 4031-117 Rev I...

  • Page 12: Top Vent

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS ) . x ) . x 2. Top Vent Note: 4031-117 Rev I 02/04...
  • Page 13 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS WARNING! Note: 02/04 4031-117 Rev I...

  • Page 14: Termination Cap Location

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 3. Termination Cap Location 4031-117 Rev I 02/04...
  • Page 15 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Dimension Descriptions Clearance above the ground, a veranda, porch, deck or balcony - 12 inches (30 cm) minimum. * Clearance to window or door that may be opened – 10,000 BTUs or less, 6 inches (15 cm) minimum; 10,000-50,000 BTUs, 9 inches (23 cm) minimum;...

  • Page 16: Venting - Vertical Termination

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS G. VENTING - VERTICAL TERMINATION 1. Rear Vent WARNING! WARNING! Note: 4031-117 Rev I 02/04...
  • Page 17 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 2. Top Vent WARNING! Installer Note: 02/04 4031-117 Rev I...
  • Page 18 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS H. VENTING - FRAMING & CONSTRUCTION 1. Install the Interior Wall Shield Note: 4031-117 Rev I 02/04...
  • Page 19 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 2. Install the Rear Vent Heat Shield 3. Termination 4. Firestop Spacer/Vent Installation WARNING! - RISK OF FIRE WARNING! - RISK OF FIRE 02/04 4031-117 Rev I...
  • Page 20 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 5. Chase/Termination Installation 6. Install the Vertical Termination Cap 4031-117 Rev I 02/04...
  • Page 21 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS I. UTILITIES 1. High Altitude Installation 2. Connect the Gas Line WARNING! Note: Note: 3. Gas Pressure 4. Fuel Conversion 02/04 4031-117 Rev I...
  • Page 22 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 5. Wiring Note: t e l i t p t e l i t p Note: c i f c i f c i f c i f c i f c i f c i f c i f WARNING! CAUTION:...
  • Page 23 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Note: CAUTION: 02/04 4031-117 Rev I...

  • Page 24: Install The Junction Box

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 6. Install the Junction Box 4031-117 Rev I 02/04...
  • Page 25 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS J. FINISHING 1. Combustible Finishing Material 2. Noncombustible Finishing Material 3. High Temperature Sealant Material WARNING! 4. Combustible Mantel 02/04 4031-117 Rev I...

  • Page 26: Appliance Preparation

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS K. APPLIANCE PREPARATION 1. Attach the Hood 2. Remove the Upper Grille Panel 3. Remove the Control Access Panel 4. Remove the Glass and Screen 4031-117 Rev I 02/04...

  • Page 27: Prepare The Appliance

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 5. Prepare the Appliance ND3630 & ND3933 ND4236 & ND4842 WARNING! RISK OF CARBON MONOXIDE! 02/04 4031-117 Rev I...
  • Page 28 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 6. Replace the Glass and Screen 7. Replace the Control Access Panel L. DETERMINING THE IGNITION TYPE 4031-117 Rev I 02/04...

  • Page 29: Lighting Instructions

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS M. LIGHTING INSTRUCTIONS 1. Intermittent Pilot Ignition FOR YOUR SAFETY READ BEFORE OPERATING WARNING! INTERMITTENT PILOT IGNITION LIGHTING INSTRUCTIONS TO TURN OFF THE GAS TO THE APPLIANCE 02/04 4031-117 Rev I...
  • Page 30 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 2. Standing Pilot Ignition FOR YOUR SAFETY READ BEFORE OPERATING WARNING! LIGHTING INSTRUCTIONS STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL! TO TURN OFF GAS TO APPLIANCE 4031-117 Rev I 02/04...

  • Page 31: Seasonal Check List

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS N. SEASONAL CHECK LIST WARNING! CAUTION: Note: 2. Intermittent Pilot Ignition Operation BEFORE OPERATING THIS APPLIANCE HAVE A QUALIFIED TECHNICIAN: 3. Fuel WARNING! 1. Standing Pilot Operation 02/04 4031-117 Rev I...

  • Page 32: Start-Up Issues

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS O. START-UP ISSUES t l u a i l a l f t l u a l f l l i o l l a i l o l l a i l r i f a i l r i f t n i...

  • Page 33: Maintenance Instructions

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS P. MAINTENANCE INSTRUCTIONS 1. Annual Maintenance 2. Clean the Burner and Control Compart- ment Note: 3. Check the Flame Patterns 02/04 4031-117 Rev I...
  • Page 34 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Æ Note: 4. Inspect the Venting System WARNING! 5. Cleaning the Glass 4031-117 Rev I 02/04...

  • Page 35: Log Removal/Replacement

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 6. Log Removal/Replacement 02/04 4031-117 Rev I...

  • Page 36: Optional Components

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Q. OPTIONAL COMPONENTS RC-SMART-HTL Remote Control RC-BATT-HTL Battery-operated Remote Control RCT-MLT-HTL Multi-Function Remote Control SMART-STAT-HTL Remote Control with Thermostat Control SMART-BATT-HTL Battery-operated Remote Control with Thermostat Control 4031-117 Rev I 02/04...
  • Page 37 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS OPTIONAL COMPONENTS (con’t) 8PGPSÃF@` Tˆssv‘ ÃAvv†u ‚r Ã7yhpx Ã7…h†† ÃT‡hvyr††ÃT‡rry Ã6‡v„ˆrÃ8‚ƒƒr… Ã7…ˆ†urqÃIvpxry Ã8‚ƒƒr… ÃQr‡r… 02/04 4031-117 Rev I...
  • Page 38 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS OPTIONAL COMPONENTS (con’t) 8PGPSÃF@` Tˆssv‘ ÃAvv†u ‚r Ã7yhpx Ã7…h†† ÃT‡hvyr††ÃT‡rry Ã6‡v„ˆrÃ8‚ƒƒr… Ã7…ˆ†urqÃIvpxry Ã8‚ƒƒr… ÃQr‡r… 4031-117 Rev I 02/04...
  • Page 39 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS OPTIONAL COMPONENTS (con’t) Robertshaw Standing Pilot Conversion Kits Dexen Intermittent Pilot Conversion Kits 02/04 4031-117 Rev I...

  • Page 40: Replacement Parts

    NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS R. REPLACEMENT PARTS Replacement parts are available from your distributor/dealer. . n i . n i . n i . n i l i r . n i . n i . n i . n i .
  • Page 41 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Homeowner’s Notes Page 02/04 4031-117 Rev I...
  • Page 42 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Homeowner’s Notes Page 4031-117 Rev I 02/04...
  • Page 43 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Index Appliance Locations 7 Heat Shield 19 Safety Glasses 2 Appliance Preparation 26 High Altitude Installation 21 Seasonal Check List 31 Attaching the Hood 26 High Temperature Sealant Material 25 Fuel 31 Lava Rock 27 Hood 26 Intermittent Pilot Ignition Operation 31 Lot Set 26...

  • Page 44: Limited Lifetime Warranty

    If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.

This manual is also suitable for:

Novus nd3933Novus nd4236Novus nd4842

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