Tomberlin VANISH Operator's Manual

Tomberlin VANISH Operator's Manual

Electric 4x4 low-speed vehicle (lsv)

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VANISH
TM
OPERATOR'S MANUAL
Electric 4x4
Low-Speed Vehicle
(LSV)

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Summary of Contents for Tomberlin VANISH

  • Page 1 VANISH OPERATOR’S MANUAL Electric 4x4 Low-Speed Vehicle (LSV)
  • Page 3 WARNING • THE TOMBERLIN VANISH IS EQUIPPED TO OPERATE AT A TOP SPEED OF 25 MPH (40KPH) AND IS INTENDED FOR USE AS A LOW-SPEED-VEHICLE. NEVER OPERATE THE VEHICLE ON ANY ROAD PUBLIC OR PRIVATE WITH A POSTED SPEED LIMIT ABOVE 35 MPH.
  • Page 5 FOREWORD Thank you for choosing the VANISH. Your satisfaction with your new vehicle is important to all of us at Tomberlin. This user manual was prepared with the comfort and safety of the occupants in mind. It provides all the details necessary to safely operate and maintain your vehicle.
  • Page 7: Table Of Contents

    • SPECIFICATIONS • SAFETY / WARNING DECALS • POTENTIAL HAZARDS • GENERAL OPERATOR SAFETY • FEATURES AND CONTROLS • PRE-OPERATING INSPECTION • OPERATING INSTRUCTIONS • DRIVING CONDITIONS • CHARGING THE VANISH / BATTERIES • MAINTENANCE • STORAGE AND CLEANING • WARRANTY...
  • Page 9: Welcome

    • Neighborhood vehicles • Scooters We believe Tomberlin sets a standard of excellence for all on-road, utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Tomberlin vehicle.
  • Page 10: Vin

    A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing keys. The key switch must be replaced if all keys are lost. Vehicle Model VANISH 4x4 LSV 2010 Number Frame VIN Motor Serial Number Key Number •...
  • Page 11: Specifications

    Yes, 3 mph & 6 mph Max Scout Mode Speed Control Controlled Speed When Engaged At Will Leg Restraints Side Web Leg Restraints Auxillary Power 12 Volt Accessory Outlet Standard: Battery Filling Battery Watering System Systems With Fill Tank VANISH Operator’s Manual Page 11...
  • Page 12 Tomberlin VANISH LSV Dimensions Weight: With Batteries 1550 lb (704.5 kg.) Wheelbase 72.8 in. (185.0 cm) 107.5” x 57.8” x 75.5” With Length / Width / Height Canopy Top (273 cm / 147 cm / 192 cm) 10.5” (26.6 cm) Under Foot...
  • Page 13 25 × 10-12” Off-Road Kenda Rear Tires Wheels Stamped Steel Tire Pressure Front: 10 psi Rear: 14 psi 25 × 10-12” Off-Road Kenda Rear Tires Wheels Stamped Steel Tire Pressure Front: 10 psi Rear: 14 psi VANISH Operator’s Manual Page 13...
  • Page 14: Safety / Warning Decals

    SAFETY / WARNING DECALS The VANISH is an on and off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words, labels, and symbols appear throughout this manual and on your vehicle.
  • Page 15: Safety Decals And Locations

    Please contact the manufacturer or your dealer to obtain new decals. Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. VANISH Operator’s Manual Page 15...
  • Page 16 Page 16 VANISH Operator’s Manual...
  • Page 17 VANISH Operator’s Manual Page 17...
  • Page 18 Page 18 VANISH Operator’s Manual...
  • Page 19 Warning Concerning Modifications VANISH Operator’s Manual Page 19...
  • Page 20 Tire pressure/cargo box capacity warning Page 20 VANISH Operator’s Manual...
  • Page 21 Battery maintenance and extension cord warnings on inner rear fender. VANISH Operator’s Manual Page 21...
  • Page 22 Transmission and 4WD/2WD warnings on dashboard Page 22 VANISH Operator’s Manual...
  • Page 23 Rollover warning decal on passenger side panel VANISH Operator’s Manual Page 23...
  • Page 24 PRECAUTIONS The VANISH is designed and manufactured as a Low-Speed- Vehicle (LSV). • Always operate your VANISH in compliance with your state and local vehicle regulations including registration, titling, insurance, seat belt usage, and operator’s licensing. • Only licensed drivers 16 years or older are to drive and operate the VANISH.
  • Page 25: Potential Hazards

    WHAT CAN HAPPEN The risk of an accident with severe injury or death is greatly increased if the operator does know not how to operate the VANISH properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Educate yourself using this manual and learn the terrain on which you intend to ride.
  • Page 26 Never allow passengers to ride in the cargo bed, unless in factory authorized seating, at designated speeds. POTENTIAL HAZARD Operating this VANISH in rough terrain without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an Approved helmet increases your chances of severe head injury or death in event of an accident.
  • Page 27 POTENTIAL HAZARD Operating this VANISH at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the VANISH, which can cause an accident, resulting in severe injury or death. HOW TO AVOID THE HAZARD Always travel at a proper speed for the terrain, visibility, operating conditions, and your experience.
  • Page 28 Could cause an accident resulting in severe injury or death. HOW TO AVOID THE HAZARD Always inspect your VANISH each time you use it to make sure the VANISH is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
  • Page 29 Always be especially cautious on rough terrain. POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Driver could lose control of the VANISH, rolling the vehicle or causing an accident resulting in severe injury or death. HOW TO AVOID THE HAZARD •...
  • Page 30 POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, cause VANISH to overturn, or cause an accident resulting in severe injury or death. HOW TO AVOID THE HAZARD • Always follow proper procedures for climbing hills.
  • Page 31 HOW TO AVOID THE HAZARD Avoid hills with excessively slippery or loose surfaces. Never attempt to turn the VANISH around on any hill until you have mastered the turning technique on level ground. (Practice turning at low speeds on level ground before attempting to turn at faster speeds.
  • Page 32 POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN HAPPEN Severe injury or death can result if the VANISH and/or the operator break through the ice. HOW TO AVOID THE HAZARD Never ride your VANISH on a frozen body of water.
  • Page 33 Operating this VANISH with incorrect size tires, rating or with uneven tire pressure. WHAT CAN HAPPEN Using incorrect size or rating tires on this VANISH, or operation of this VANISH with uneven tire pressure, may cause loss of control and increases the risk of an accident resulting in severe injury or death.
  • Page 34 Could cause changes in vehicle handling that could lead to an accident resulting in severe injury or death. HOW TO AVOID THE HAZARD • Never exceed the stated load capacity for this VANISH. • Cargo should be properly distributed and securely attached.
  • Page 35: General Operator Safety

    IMPROPER HILL CLIMBING Climbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the owner’s manual. VANISH Operator’s Manual Page 35...
  • Page 36 UNAUTHORIZED USE OF THE VEHICLE Leaving the keys in the vehicle can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove the key when the vehicle is not in use. Page 36 VANISH Operator’s Manual...
  • Page 37 All parts and accessories added to this vehicle should be designed for use on this VANISH and should be installed and used according to instructions. Switch vehicle to off position, remove key and set parking brake prior to exiting driver’s seat.
  • Page 38 Make sure you know where you are going to ride when your VANISH is started. Make sure the area around you and your VANISH is safe. All drivers must have a valid driver’s license. Always wear seat belts and use leg restraint nets.
  • Page 39: General Warnings

    The following safety procedure should be followed during vehicle operation, maintenance, or repair other special warning signs are described in this manual. THE TOMBERLIN VANISH IS EQUIPPED TO OPERATE AT A TOP SPEED OF 25 MPH (40 KPH) AND IS INTENDED FOR USE AS A LOW-SPEED-VEHICLE.
  • Page 40 Only authorized mechanics should perform maintenance or repair on the VANISH. It is required to abide by all regulations and safety decals on the vehicle while performing any type of maintenance or repairs.
  • Page 41 Failure to follow the warnings contained in this manual can result in severe injury or death. A Tomberlin VANISH is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 42 Refer to your owner’s manual or contact your local Tomberlin dealer with any questions. If working on components within the battery compartments only use properly insulated tools.
  • Page 43 Do not charge with storage or weather cover on vehicle or with the cab enclosure doors closed, as fire and explosion are possible. Refer to Owner’s Manual or contact your local Tomberlin dealer with any questions. BATTERY CAUTION Batteries require regular maintenance.
  • Page 44 RIDING GEAR: RECOMMENDATIONS VANISH riding in rough terrain requires special protective clothing and equipment to help reduce chances of injury. • Helmet – Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent severe head injury.
  • Page 45 Do not ride this vehicle without batteries properly installed. Driving VANISH without batteries properly installed may cause short-circuit and result in shorting out electrical system causing a fire, resulting in severe injury or death.
  • Page 46 Periodically check for smooth operation and replace if the mechanism is not operating properly. This VANISH must be inspected each time before riding to insure it is in proper working order. If proper inspection is not performed, severe injury or death could result.
  • Page 47 Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended. If your VANISH is stored/operated in salt-water areas, it must be rinsed with fresh water to prevent corrosion that can be caused by seawater.
  • Page 48 Operate only with stable and safely arranged loads. When handling off-centered loads which cannot be centered, securely fasten load and operate with extra caution. Do not travel faster than the recommended speeds. Page 48 VANISH Operator’s Manual...
  • Page 49 Do not operate this VANISH on hilly terrain. If you cannot avoid operating in hilly terrain, use extreme caution. Braking and handling are greatly affected. Loss of vehicle control or overturning of the VANISH could result causing sever injury or death.
  • Page 50 The charger will automatically apply sufficient power to bring the VANISH’s batteries to full charge. It will also automatically shut itself off when they are fully charged. If left connected, the charger will occasionally check the Page 50 VANISH Operator’s Manual...
  • Page 51 Do not attempt to service the charger. If the charger requires service, take it to an authorized Tomberlin Dealer or approved technician. Do not overload the AC circuit. The voltage of the charger should be between 110-130 volt and the current should be 15-18 Amp.
  • Page 52 Automotive batteries should never be used in this vehicle. The same type and size lead-acid batteries should be used if replacements are necessary. Alternative batteries such as sealed batteries and absorbed glass mat Page 52 VANISH Operator’s Manual...
  • Page 53 Never operate your VANISH if the brake pedal does not feel firm or extends more than half way to the floor. Immediately stop operation if your vehicle pulls severely to one side while braking.
  • Page 54 Contact your local Tomberlin dealer. They have the training and tools to make adjustments. VANISH tires can become distorted by over-inflation. (Ballooning, stretching of rubber and fiber cords). Once a tire has been over-inflated it will not return to its original size.
  • Page 55 The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never operate this vehicle with the cargo box in the raised position. VANISH Operator’s Manual Page 55...
  • Page 56 Do not tow behind an automobile or truck on any public roads. To tow the vehicle on public roads, use a trailer with a minimum load rating of 2,000 Ibs. FOR MORE INFORMATION ABOUT SAFETY call Tomberlin at 1-888-400-0790 Page 56 VANISH Operator’s Manual...
  • Page 57: Features And Controls

    FEATURES & CONTROLS It is imperative that all operators of the VANISH be familiar with the controls prior to operation. To avoid unintentional acceleration and vehicle damage, do not turn the direction selector switch (forward/reverse) until the vehicle has come to a complete stop.
  • Page 58 Headlight LOW Beam Indicator Headlight HIGH Beam Indicator Right Turn Indicator MPH/KPH Toggle Switch Speedometer Odometer / Trip Odometer Trip Toggle/Reset Switch (press once to toggle between trips, press and hold to reset a trip) Page 58 VANISH Operator’s Manual...
  • Page 59: Key Switch

    TO LOCK STEERING • Turn key counter clockwise to lock position. • As pressure is applied to turn key turn steering wheel to engage pin and lock. • Do not force key or it may break. VANISH Operator’s Manual Page 59...
  • Page 60 ON. Push the top of the switch to choose Forward operation. Push the bottom of the switch to choose Reverse operation. Always come to a complete stop before reversing direction. When the switch is in the Reverse setting the R will be illuminated. Page 60 VANISH Operator’s Manual...
  • Page 61 Scout mode will limit top speed to 2-3 mph in low gear and 5-6 mph in high gear. Perfect for slow controlled vehicle operations. VANISH Operator’s Manual Page 61...
  • Page 62 HEADLIGHTS This VANISH is equipped with headlights that have high and low beam settings. The lights will not function unless the key is on. The Headlight ON/OFF Switch is located right of the LCD digital speedometer. To turn lights on: Turn the key to the ON position.
  • Page 63 Never operate 4WD on pavement or above 15 mph as drivetrain damage may occur. • Steering effort is increased in 4WD. • It is normal for front differential to make more noise when in 4WD due to engagement of drive gears. VANISH Operator’s Manual Page 63...
  • Page 64 HAZARD LIGHT The Hazard (emergency) Light causes the left and right turn signals to flash in unison. The LCD indicator light also flashes the red triangle emergency light as well as the turn signals. Page 64 VANISH Operator’s Manual...
  • Page 65: Brake Pedal

    The brake pedal is the smaller foot pedal located to the left of the larger accelerator pedal. The brake pedal engages all four brakes of the VANISH wheels for shorter stopping distances. To slow the vehicle down, the operator should depress the brake pedal.
  • Page 66: Steering Wheel

    STEERING WHEEL Check the steering wheel for the specified free play and smooth operation. Park the VANISH on level ground. Lightly turn the steering wheel left and right. There should be 5-15 mm of free play.
  • Page 67 HOOD LATCH KNOB The VANISH comes equipped with a convenient storage area under the hood. The hood latch knob is located on the underside of transmission gear shifter. To release hood latch pull the release knob. To secure hood, knob must be pushed in before closing lid.
  • Page 68 Maintaining shift linkage adjustment is important to assure proper transmission function. Should you experience any shifting problem, see your local TOMBERLIN dealer. Push left side button to shift. Page 68 VANISH Operator’s Manual...
  • Page 69 Never park vehicle when in neutral ”N” always place in “H” or “L”. BATTERY DISCHARGE METER The VANISH is equipped with a Battery Discharge Meter. It functions similarly to a fuel gauge in an automobile. The Battery Discharge Meter is an indicator of the remaining power in the battery pack.
  • Page 70 Turn signal stalk / horn Note: Stalk will not automatically return to the off position after a turn, the operator should manually move the stalk to the center position upon completing each turn. Page 70 VANISH Operator’s Manual...
  • Page 71: Parking Brake

    If the Parking Brake is engaged while the key switch is in the On Position, a green (P) light will illuminate above the speedometer and the vehicle will not operate until the parking brake is completely lowered and “P” light goes off. VANISH Operator’s Manual Page 71...
  • Page 72 SAFETY BELT The VANISH is equipped with safety belts for both the operator and passenger. Always wear the safety belts when operating and riding the vehicle. Check that the Safety belt functions properly. To properly secure the seat belts, pull the metal tab out away from the retractor and insert tab into buckle located nearest you.
  • Page 73 Also check the belt webbing for wear, cuts or damage. The VANISH is not equipped for child safety seats or infant carrying seats. Children under 12 years of age should not be transported in the VANISH.
  • Page 74 12V POWER OUTLET The VANISH features a 12V power outlet for powering external devices. Replace dust/debris cover when not in use. Maximum rated capacity is 10 amps. Page 74 VANISH Operator’s Manual...
  • Page 75: Pre-Operating Inspection

    PRE-OPERATING INSPECTION Before the VANISH is driven you must always perform a Pre- operation inspection. Each vehicle has been thoroughly inspected by both the manufacturer and dealer. Before the initial operation, it is important that the user inspect the vehicle using the following guidelines: •...
  • Page 76 “ON” position and the direction is set to reverse. • General: listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and performance. Have a certified Tomberlin Dealer or authorized technician investigate anything unusual. Page 76 VANISH Operator’s Manual...
  • Page 77: Operating Instructions

    Never allow a passenger to ride in the cargo box, unless in a Tomberlin authorized seat kit. Use the brake to stop and limit vehicle speed. To stop the vehicle, release the accelerator pedal completely and brake to a complete stop.
  • Page 78 • The VANISH is unique as it has a 2 Speed Mechanical Transmission. While it needs no clutch to shift from High to Low Gear the VANISH is designed to require a specific procedure to change the transmission gears.
  • Page 79 • Lightly press the accelerator for the first few feet, if the Vanish goes a few feet and stops then fully release the accelerator pedal momentarily and Low Gear will fully engage and you can apply power and continue on.
  • Page 80 The VANISH is the only UTV on the market to have an “S” Scout Speed control feature. Scout mode will govern the speed of the VANISH to a constant 2-3 mph in Low gear and 5-6 mph in High gear. This feature is particularly useful when navigating rough terrain safely and quietly.
  • Page 81 4. Move the direction selector to forward and drive forward. 5. If the front gearcase remains locked after following these instructions, return the vehicle to your dealer for service. Steering effort is increased when operating in 4WD and use 4WD at low speeds. VANISH Operator’s Manual Page 81...
  • Page 82 BRAKES OPERATION NOTES Your VANISH is equipped with 4+Wheel Brakes. There are actually three systems designed to limit your speed: The main pedal braking is done on all four wheels with a hydraulic brake system which includes front wheel disc brakes and rear wheel disc brakes.
  • Page 83 Rear Park Brake DISC BRAKE The VANISH has two disc brakes on front and two on the rear. Check the operation of rear brake pedal and brake function before driving. Be sure to periodically check the brake shoes.
  • Page 84 PARKING THE VANISH • After stopping the VANISH, engage the parking brake by pulling up on the hand lever. • Turn the key switch off, remove the key, and place the FWD/REV switch in the Neutral position. • If the vehicle begins to move while parked, motor braking and an alarm should engage.
  • Page 85: Driving Conditions

    MAKING TURNS Practice making turns at slow speeds. The TOMBERLIN AUTOMOTIVE GROUP VANISH is equipped with a solid rear axle that drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel and the inside tire must slip traction slightly during the turn.
  • Page 86 Exercise extreme caution. Steer slightly into the hill to maintain vehicle direction. Avoid crossing the side of a steep hill (15° maximum). IF THE VEHICLE BEGINS TO TIP, QUICKLY TURN THE FRONT WHEEL DOWNHILL, IF POSSIBLE. Page 86 VANISH Operator’s Manual...
  • Page 87 NOTE: If the VANISH is run through water, it is critical that it is serviced as outlined in the maintenance chart of this manual. These areas need special attention: gear lube and all grease fittings.
  • Page 88: Driving In Reverse

    Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions: Apply the brakes. Set the park brake. Place transmission in Low (L). Turn the key off. Block the rear wheels on the downhill side. Page 88 VANISH Operator’s Manual...
  • Page 89 HAULING CARGO The VANISH was designed to haul loads within a limited weight range. Never exceed the weight capacities listed in the specifications table of this Owner’s Manual. Cargo weight should be evenly distributed and mounted as low as possible.
  • Page 90 Do not tow the vehicle behind any type of automobile on public roads unless it is on an approved trailer with a minimum load rating of 2,000 Ibs. Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Page 90 VANISH Operator’s Manual...
  • Page 91 Total Towed Total Towed Total Maximum Load Weight Load Weight Hitch Towing (Level Ground) (15° grade) Vertical Speed Weight VANISH 1500 lbs. 750 lbs. 150 lbs. 10 mph (680 kg) (340 kg) (68.1 kg) (16 kph) VANISH Operator’s Manual Page 91...
  • Page 92 Dump bed will return to half dump or to rest depending on pressure applied to release lever. Be careful not to pinch anything under closing bed. Close the tailgate and secure both tailgate latches. Ensure cargo box is securely latched. Page 92 VANISH Operator’s Manual...
  • Page 93 For loading and unloading, the tailgate of the dump box can be opened by releasing the latches on the right/left side. Maximum Load: 500 lbs. (227kg) CARGO BOX LATCHES Open the gate by releasing the latches. VANISH Operator’s Manual Page 93...
  • Page 94 Stage 2 - Cargo box fully extended in dump motion Support the dump box in the tilted position with the Support Rod provided on the bottom of the bed for motor maintenance and adjustment. Page 94 VANISH Operator’s Manual...
  • Page 95: Charging The Vanish/ Batteries

    CHARGING THE VANISH/ BATTERIES The following section will explain how to charge your VANISH and maintain battery life. Please note the following: • Do not attempt to alter the charger plug in any way. • Do not use the charger near volatile liquids such as gasoline, paints, thinners, and other flammables.
  • Page 96 8 days for AC to be restored. At this point, the charger will go into sleep mode and a DC disconnect will be required to reset the charger, visit your Tomberlin dealer to reset the charger. OUTLET AND CORD TYPE •...
  • Page 97 In North America this is a UL rating. The cords must also be rated for the conditions in which they are used, such as being rated for protection from oil in a garage or workshop environment. VANISH Operator’s Manual Page 97...
  • Page 98 Children should be supervised to ensure that they do not play with the appliance. Page 98 VANISH Operator’s Manual...
  • Page 99: Maintenance Instructions

    IEC 60320 C 14 plug rated 250V, 13A minimum; or b:) for all other countries - a safety approved detachable cord, 3 conductor, 1.5mm minimum, rated appropriately for industrial use. The cord set must be terminated on one end VANISH Operator’s Manual Page 99...
  • Page 100 EN60529, meeting IP66. The AC supply inlet is rated to IP20, which is suitable for indoor use only. Keep all AC connections clean and dry. TROUBLESHOOTING INSTRUCTIONS If a fault occurs, count the number of red flashes between pauses and refer to the table below: Page 100 VANISH Operator’s Manual...
  • Page 101 Steps 2 and 3 within 30 seconds. Touch positive lead to positive terminal and hold until relay clicks (>10 seconds). The new default algorithm is now stored. Remove AC Power and check default algorithm (as above). VANISH Operator’s Manual Page 101...
  • Page 102 RETURNING VANISH TO SERVICE Check battery electrolyte levels, add distilled water if necessary. Fully charge the batteries. Adjust the tire pressure to the recommended levels. Perform Pre-Operation Inspection. If a fault occurs, count the number of red flashes between pauses and refer to the troubleshooting section.
  • Page 103 New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases. # of Charge Cycles: Percent of Full Capacity 80% 90% 95% 100% VANISH Operator’s Manual Page 103...
  • Page 104 Batteries can freeze if left uncharged at low ambient temperatures. Percent Charged 100% Approximate Freezing Point: -60°F 0°F 25°F (-51°C) (-18°C) (-4°C) Page 104 VANISH Operator’s Manual...
  • Page 105: Maintenance

    Torque battery hold down straps to 40 in-Ibs. to ensure the batteries are held in place securely. After each use, the VANISH should be placed on charge. The batteries should never be left discharged longer than absolutely necessary. VANISH Operator’s Manual...
  • Page 106 CHARGING! The electrolyte levels inside the battery rise during the charging cycle and fall during the discharge cycle. BATTERIES NEED TO BE WATERED EVERY 2-4 WEEKS depending on battery usage, operating tempatures and the age of the batteries. SUSPENSION Page 106 VANISH Operator’s Manual...
  • Page 107 VEHICLE MAINTENANCE PERIODIC MAINTENANCE SCHEDULE • Periodic maintenance will help keep your VANISH in the safest, most reliable condition. Inspection, adjustment and lubrication intervals of important components are explained in the chart on the following pages. • Maintenance intervals are based upon average riding conditions and an average VANISH speed of approximately 15-mph.
  • Page 108 Tomberlin dealer. Adjustments marked with ► must be performed more often if VANISH is under severe use, such as dirty or wet conditions. Item Hours or...
  • Page 109 LUBRICATION RECOMMENDATIONS Item Lubrication Method Frequency Recommendation Transmission SAE 80W-90 Change annually or at 200 hrs. Front SAE 80W-90 Differential Gear Oil ► Front A-arm Grease Locate fittings Every 3 mos. and Rear and grease VANISH Operator’s Manual Page 109...
  • Page 110 The Brake fluid Reservoir is located under the hood, behind an access panel. Check the fluid level: With the VANISH on level ground, check by viewing under the dashboard, the fluid level in the reservoir is between the upper and lower level lines.
  • Page 111 Always replace tires when tread depth is worn to 1/8 in. (3 cm) or less. Tread Depth Model Tire Size Wheel Nut Torque Front Rear Front Rear VANISH 28 ft. lbs. 25 x 8 - 12” 25 x 10 -12” VANISH Operator’s Manual Page 111...
  • Page 112 Front/Rear Wheel Nuts 22 – 29 ft lbs (30 – 40 Nm) Front Hub Nut 42 – 45 ft lbs (58 – 62 Nm) Rear Hub Nut 78 – 81 ft lbs (108 – 112 Nm) Page 112 VANISH Operator’s Manual...
  • Page 113 Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by your authorized TOMBERLIN AUTOMOTIVE GROUP dealer. ACCELERATOR FREEPLAY If the accelerator pedal has excessive play due to cable stretch or incorrect adjustment, it will cause a delay in accelerator response, especially at low motor speed.
  • Page 114 STEERING INSPECTION The steering assembly of the VANISH should be checked periodically for loose nuts and bolts. Before driving the VANISH, tighten any loose nuts and bolts you find. CAMBER AND CASTER Not adjustable. See your dealer. TOE ALIGNMENT See your local TOMBERLIN dealer.
  • Page 115: Front Suspension

    (5) pre-load positions so they can be matched to load and riding conditions. Always be sure to adjust both front left and front right shock absorbers to the same position. Failure to do so could result in severe injury or death. VANISH Operator’s Manual Page 115...
  • Page 116 Always be sure to adjust both front left and front right shock absorbers to the same position and insure locking ring if tight against adjusting ring. Failure to do so could result in severe injury or death. Page 116 VANISH Operator’s Manual...
  • Page 117 Add the recommended differential gear oil up to the brim of the filler hole. Install the oil filler bolt, and then tighten it to the specified torque. Check for oil leakage. If oil leakage is found, check for the cause. VANISH Operator’s Manual Page 117...
  • Page 118 Final Gear The recommended gear oil is SAE 80W-90 Refill the differential oil about 150 ml. The filler/drain bolt toque: 24 Nm Page 118 VANISH Operator’s Manual...
  • Page 119: Oil Change

    Reinstall the drain plug. Torque to specification. Add the recommended oil as needed. Do not overfill. Reinstall the fill plug. Torque to specification. Check for leaks. Dispose of used oil properly. VANISH Operator’s Manual Page 119...
  • Page 120 Remove the drain plug. Allow the oil to drain completely. Clean the drain plug. Reinstall the drain plug. Torque to specification. Add the recommended oil. Reinstall the fill plug. Torque to specification. Check for leaks. Discard used oil properly. Page 120 VANISH Operator’s Manual...
  • Page 121 Changing the front differential VANISH Operator’s Manual Page 121...
  • Page 122 Fuses are designed to open when a circuit overload exists in individual electrical system circuits. If any electrical system fails to operate, then the fuses should be checked. FUSE LIST 30A CHARGE (Green) 15A MAIN (Blue) 10A LIGHT (Red) 15A SPARE (Blue) Page 122 VANISH Operator’s Manual...
  • Page 123 Remove the taillight lens cover mounting screws. Remove the lens cover and set aside for reassembly. Remove the bulb. Apply dielectric grease to the socket and install a new bulb. Test the taillight/brake light for proper operation. Reinstall the lens cover. VANISH Operator’s Manual Page 123...
  • Page 124 PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work: Maintenance Servicing Servicing Interval Dealer or Remarks Date Performed Person First 5 hrs. 20 hrs. 50 hrs. 75 hrs. 100 hrs. Page 124 VANISH Operator’s Manual...
  • Page 125 VANISH Operator’s Manual Page 125...
  • Page 126 SCHEDULED MAINTENANCE PROCEDURE Scheduled inspection procedures for VANISH Scheduled Interval Inspection Routine maintenance Accelerator pedal Check if it is capable of by owner normal operation (ad- just when necessary) Accelerator micro- Check if it is capable of switch normal operation...
  • Page 127 Check if the parts are loose, tighten as needed Check maximum speed of vehicle (<25 mph) Check tire pressure Tires and adjust to 10 PSI (FRONT) 14 PSI (REAR) Check all items included in above-mentioned routine checks VANISH Operator’s Manual Page 127...
  • Page 128 Front and Rear Check the front and Differential rear differential and fill oil to oil seal position Check all items included in above routine/weekly checks Page 128 VANISH Operator’s Manual...
  • Page 129 Entire vehicle Carry out lubrication as per schematic dia- gram for lubrication of vehicle Brake Fluid Check the hydraulic fluid and fill to high- est position Check all routine/weekly/monthly inspection items VANISH Operator’s Manual Page 129...
  • Page 130 Check if there is any rupture, breakage, or short circuit Direction selector Check contact and wire connection, ensure secure con- nection Front wheel align- ment Entire vehicle Check all of the above routine/weekly/monthly/quarterly inspection items Page 130 VANISH Operator’s Manual...
  • Page 131 AE 80W-90 transmis- tion Items to ing axle and fill sion oil be carried out 20.3 oz. gear by qualified lube (see ser- mechanic only vice manual for instructions) Check the General-purpose front-wheel lithium base grease bearing VANISH Operator’s Manual Page 131...
  • Page 132: Storage And Cleaning

    STORAGE & CLEANING STORAGE When your VANISH is to be stored for a period of more than 60 days, certain preparations should be made for the motor and fuel system to prevent rust and/or corrosion of motor parts. Supplies Needed: •...
  • Page 133 The best and safest way to clean your VANISH is with a garden hose and a pail of mild soap and water. Use a professional type washing mitten, cleaning the upper body first and the lower parts last.
  • Page 134 Whenever the VANISH is to be transported the following measures should be taken. 1. Turn key to OFF, place transmission in “H” gear. 2. Always tie the frame of the VANISH to the transporting unit securely using suitable straps. 3. Always lock the parking brake.
  • Page 135: Warranty

    VANISH LSV 1. WARRANTY Tomberlin Automotive Group, Inc. hereby warrants to the original purchaser of a new Model VANISH shall be free from defects in material and workmanship under normal use and service for the periods stated below, subject to the provisions, limitations, and exclusions contained in this limited warranty.
  • Page 136 Damages caused by improper installation of a component; d. Vehicles charged by systems other than the Tomberlin charger provided with the VANISH; e. Neglect, breakage, freezing, fire, explosion, wreckage, flooding, the addition of any chemical, or excessive operation of the battery in an undercharged condition (below half charge 1,200 specific gravity).
  • Page 137 Tomberlin Automotive Group does not warrant that the original VANISH components are suitable for use in any application. As is the use of any electrical device, a prudent owner will read and study the vehicle’s Owner’s Manual, the charger’s owner’s manual, the operating...
  • Page 138 If Tomberlin Automotive Group elects to repair the vehicle, it may provide factory-reconditioned parts or components. All parts and components replaced...
  • Page 139 This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. 8. INFORMATION: For further information contact Tomberlin Automotive Group or a Tomberlin Automotive Group Authorized dealer or distributor. VANISH Operator’s Manual Page 139...
  • Page 142 TOMBERLIN AUTOMOTIVE GROUP, INC. 3123 WASHINGTON ROAD AUGUSTA, GA 30907 WWW.TOMBERLlN.NET (706) 860-8880...

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