Zodiac NOOSA REEF Instruction Manual
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Zodiac NOOSA REEF Instruction Manual

Zodiac NOOSA REEF Instruction Manual

Oval 2007-2008
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NOOSA
REEF
Oval Instruction Manual
2007-2008
T T o o b b e e u u s s e e d d i i n n
c c o o n n j j u u n n c c t t i i o o n n w w i i t t h h
t t h h e e D D V V D D . .

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  • Page 1 NOOSA REEF Oval Instruction Manual 2007-2008 T T o o b b e e u u s s e e d d i i n n c c o o n n j j u u n n c c t t i i o o n n w w i i t t h h t t h h e e D D V V D D .
  • Page 2 Renowned worldwide for the quality and reliability of its products in the aeronautical and marine sectors, Zodiac has now brought its expertise to swimming pools, to bring you a full range of pools, automatic pool cleaners and water treatment systems.

  • Page 3: Table Of Contents

    Noosa Reef Deep End ........
  • Page 4 POOL WARRANTY REGISTRATION Your pool is warranted by Zodiac Group Australia Pty. Ltd. It is advisable to register your pool within 30 days of purchase. Complete and return your pool warranty registration card to Zodiac Group Australia. If you did not receive a warranty registration card you can register your warranty online at http://www.zodiac.com.au or contact your pool dealer.
  • Page 5 SAFTEY FIRST SAFETY FIRST! NEVER UNDER ANY CIRCUMSTANCE stand, walk or sit on the top decks. Any fall could result in spinal or neck injuries and/or possible drowning.Always enter the pool via the step entry system or ladder provided with your pool. Do not jump or dive. ALWAYS MAKE SURE THAT CHILDREN ARE SUPERVISED whilst in the pool area and make sure that pool fencing and gates are adequate barriers to your children when the pool is not...

  • Page 6: Introduction

    INTRODUCTION INTRODUCTION Congratulations on the purchase of your new Zodiac pool.This pool is the product of more than thirty years continuous development.The pool installation procedure has been set out in easy to follow step by step instructions with illustrations. Please take the time to read your owners manual thoroughly before and during installation of your pool.Your warranty will be void if the procedures in this manual are not followed.

  • Page 7: Tools Required

    TOOLS REQUIRED Clear plastic hose CEMENT Cut a piece of 9mm tubing around 20cm long, fill the tubing with water. This can then be used Water to find the level between one side and the other.

  • Page 8: Parts List

    PARTS LIST Ref. Part Model 2012 2412 2315 2715 3015 3815 Size 3.66 x 5.94 m 3.66 x 7.08 m 4.57 x 6.85 m 4.57 x 7.99 m 4.57 x 9.13 m 4.57 x 11.41 m Carton Radius/ curve long top deck 15’ PSL 725-001-R Deck carton Radius/ curve long top deck 12’...

  • Page 9: Specifications

    PARTS LIST CONTINUED Ref. Part Model 2012 2412 2315 2715 3015 3815 Size 3.66 x 5.94 m 3.66 x 7.08 m 4.57 x 6.85 m 4.57 x 7.99 m 4.57 x 9.13 m 4.57 x 11.41 m Carton Base crown PSL 725-007 ACC Box Seal cap...
  • Page 10 ENLARGED VIEW OF COMPONENTS...

  • Page 11: Site Selection

    SITE SELECTION A. DETERMINE POOL LOCATION Look over the various pool locations shown at right 1.TERRAIN Look over your property for the most ideal pool location. A large area is best. If you have no flat area large enough for the pool then try to pick a spot where you would have the least amount of digging to do.

  • Page 12: Site Preparation

    SITE PREPARATION STEP 1. When you choose the appropriate site for your pool, make sure you allow for the distance between the pool and property line as requires by law in your municipality. Important: Make sure the pool wall is at least 1 M from the fence so that the substructure can be installed.
  • Page 13 SITE PREPARATION STEP 3. Using the steel pegs at the centre of both circles attach the end of the measuring tape to the steel pegs. STEP 4. Using the tape measure and the can of spray paint mark out the area to be cleared and levelled for your pool.
  • Page 14 SITE PREPARATION STEP 5. Remove any grass sod and tree roots from the area you have just outlined. STEP 6. Rake out pebbles, roots and other debris.
  • Page 15 SITE PREPARATION STEP 7. Hint: Attach the spirt level to the straight edge using pvc adhesive tape. Materials: - Straight wood plank Locate the lowest point and level the ground. You should never fill in holes. Level out bumps instead LEVEL POOL AREA Unless you have access to a surveyor’s level, the best, most accurate way to level...
  • Page 16 FRAME INSTALLATION STEP 8. ASSEMBLY Identify the P. posts, joiner channels (female E), joiner channels (male D) and joiner hardware (nuts,bolts & washers) required for your size of pool. Lay these components out on the ground in their correct order and assemble them as per the instructions in step 9. below NOTE: Refer to page 17 for the layout of the size of the pool you have purchased.

  • Page 17: Positioning The Channels

    POSITIONING THE CHANNELS STEP 10. Once the channels have been assembled and all of the nuts and bolts have been tightened, It’s time to position the assembled frames into the pool site. Place the first assembled channel across the width of the pool at a point 2100mm from the end of the cleared area.
  • Page 18 POSITIONING THE CHANNELS STEP 12. CHANNEL POSITIONING Refer to page 21 for the end radius of each pool. 5.94 X 3.66 m - 19800 Lt 7.99 x 4.57 m 7.08 X 3.66 m - 24200 Lt 9.13 x 4.57 m - 38000 Lt Outside measurement Outside measurement A= 3856 mm...
  • Page 19 POSITIONING THE CHANNELS STEP 13. To check the alignment of the P. posts, position a string line along the back of the posts between two (2) steel pegs. (Points A and B) if the posts are not correctly aligned they need to be tapped back or forward until the back of each post is correctly aligned with the string line.
  • Page 20 POSITIONING THE CHANNELS STEP 15. When the end channels are in the correct position, spray paint a line on either side of each channel across the pool.This is to mark out the areas to be excavated.When these areas have been marked out, the channels can be removed from the site.The marked areas should be excavated to a depth of 100mm x 75mm wide across the pool from one side to the other with a 250 x 250 x 150mm excavation at each end for the positioning of the pre-cast concrete blocks.
  • Page 21 POSITIONING THE CHANNELS STEP 17. When all the channels have been positioned and levelled you need to recheck and ensure that the back of the P Posts are all in line and the diagonal (refer to steps 13 and 14) measurements of the P Posts are all correct and equal. Before proceeding check the measurements for the width of the pool between the inside of the P.

  • Page 22: Noosa Reef Deep End

    Noosa Reef Deep End Excavation & Channel Assembly...

  • Page 23: Deep End Excavation

    Although, shown here in very sharp, straight lines the finished preparation of compacted sand would desirably soften the changes of angle as gradually and as smoothly as possible as to reduce the chance of wrinkling in the liner. NOOSA REEF DEEP END EXCAVATION PLANS 1. SIDE VIEW...
  • Page 24 DEEP END EXCAVATION Pool Wall Pool Wall 2. END VIEW POOL FLOOR POOL FLOOR EXCAVATION 2456 7080 x 3856 6850 x 4766 3366 7990 x 4766 3366 9130 x 4766 3366 11410 x 4766 3366...

  • Page 25: Deep End Channel Positioning

    7.08 X 3.66 M X 1.32 NOOSA REEF DEEP END POOL CHANNEL POSITIONING 200 mm 1630 mm 1830 mm 1830mm 1140 mm 1140 mm 1140 mm BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES 1. SIDE VIEW 1320 1320 1140 mm CENTER TO CENTER...
  • Page 26 7.99M X 4.57M X 1.32 M NOOSA REEF DEEP END POOL CHANNEL POSITIONING 200 mm 2085 mm 2285 mm 2285 mm 1140 mm 1140 mm 1140 mm 1140 mm BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES 1. SIDE VIEW...
  • Page 27 9.13 M X 4.57 M X 1.32 M NOOSA REEF DEEP END POOL CHANNEL POSITIONING 200 mm 2085 mm 2285 mm 2285 mm 1140 mm 1140 mm 1140 mm 1140 mm BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES 1. SIDE VIEW...
  • Page 28 11.41 M X 4.57 M NOOSA REEF DEEP END POOL CHANNEL POSITIONING 200 mm 2085 mm 2285 mm 2285 mm 1140 mm 1140 mm 1140 mm 1140 mm 1140 mm 1140 mm CENTRES CENTRES CENTRES CENTRES CENTRES CENTRES 1. SIDE VIEW...

  • Page 29: Deep End Part Quantities

    DEEP END PART QUANTITIES DEEP END POOLS Note: All parts required for the size of pool you have purchased will be as per the parts list pages 6 & 7 of the instruction manual, except for the following which will change to the quantities as listed. Parts 7.08 x 3.6 7.99 x 4.5...

  • Page 30: Deep End Parts List

    DEEP END PARTS LIST DEEP END INSTRUCTION MANUAL SUPPLEMENT MUST BE USED IN CONJUNCTION WITH THE STANDARD NOOSA REEF OVAL INSTRUCTION MANUAL.THIS SUPPLEMENT ONLY COVERS THE FOLLOWING: 1. Deep end parts list 2. Deep end excavation plans 3. Deep end frame assembly ALL OTHER ASPECTS OF THE INSTALLATION PROCESS ARE COVERED IN THE OVAL INSTRUCTION MANUAL.

  • Page 31: Deep End Frame Assembly

    DEEP END FRAME ASSEMBLY A0 3.66 M WIDE POOLS P.POSTRDE P.POSTRDE P160567 P160567 P.POSTRDE P.POSTRDE P160566 B) 4.54 M WIDE POOLS P.POSTRDE P.POSTRDE P160567 P160567 P.POSTRDE P.POSTRDE P160566 P160565 Standard frame assembly as per Oval pool manual...
  • Page 32 FRAME DETAIL - ASSEMBLED (ALL MEASUREMENTS) 2306 3660 WIDE 3216 4570 WIDE NOTE: Inside channel to channel measurement.

  • Page 33: Positioning The Channels

    POSITIONING THE CHANNELS STEP 18. MARKING OUT END RADIUS 5.94 x 3.66 m 7.99 x 4.57 m 7.08 x 3.66 m 9.13 x 4.57 m Inside post measurement: Inside post measurement: A= 3706 mm A= 4616mm B= 1140 mm centres B= 1140 mm centres C= 1830 mm C= 2285 mm...

  • Page 34: Assembly

    ASSEMBLY STEP 19. NOTE: Only the end radius wall channels are adjustable and have indexing pins.The intermediate wall channels side sections are not adjustable and are used as the straight sides STEP 20. INDEX: You must now assemble the wall channels.This is a three step process. Hole (12) = 3.6mt Pools (w) STEP 1: Detach the indexing pins attached to the wall channel.
  • Page 35 ASSEMBLY STEP 21. Now that the wall channels have been positioned, it is necessary to peg the channels into place with steel pegs, to ensure that the radius does not move out of place during installation of the wall and filling of the pool. 4 steel pegs (x) 6 steel pegs (x) STEP 22.
  • Page 36 ASSEMBLY STEP 23. SIDE POST Slip the resin uprights (with the holes in the bottom) over all the straight section posts. The vertical sleeve is properly positioned when the joiner plate is inserted into the notch at the lower end of the sleeve. Model 2012 2412...
  • Page 37 WALL INSTALLATION STEP 24. IMPORTANT NOTICE Before you start to install the pool wall it is important that you take notice of where the skimmer box is to be installed (see diagram below). Due to the fact that the wall joint must be located in a defined position on the oval end of the pool, it is at one of these points that you should start to unroll the wall.There are two nuts/bolts/washers located approximately 10mm from the bottom of the wall that will not fit into the bottom wall channel.These bolts need to be located in one end of the position(s) marked (B) where the bottom wall channels are at the maximum spacing in the joiner plate and hence behind a vertical.
  • Page 38 WALL ASSEMBLY STEP 25. Important: You now have to install the pool wall. A minimum of two or three people are required to install the wall and The skimmer and water return holes are located there should be no wind at the time. at the top of the unrolled start of the wall, and it is essential that they should be located in a round section of the pool.
  • Page 39 WALL ASSEMBLY STEP 27. Wall Short Control Notch Wall Long Control Notch...
  • Page 40 WALL ASSEMBLY STEP 28. When both ends of the wall are aligned, use two or three phillips head screwdrivers, starting at the Screwdriver bottom of the wall, to keep the wall aligned until you have installed the bolts. Option 1 Option 2 STEP 29.
  • Page 41 WALL ASSEMBLY STEP 30. Cover the wall joint with two or three layers of duct tape. Make sure to cover the bolt heads so there is no sharp edges that can damage the liner. File any bumps or sharp edges to prevent damaging the liner.
  • Page 42 WALL ASSEMBLY STEP 31. SPREADING AND LEVELLING THE SAND Using a tape measure and permanent marking pen mark a line around the inside perimeter of the pool 150mm up from the bottom edge of the wall. b. Use the wooden screed (2m) to level the sand before rolling approx 75mm deep (50mm after rolling) c.
  • Page 43 ASSEMBLY STEP 32. RIGHT WRONG 3.65m x 7.08m; 3.65m x5.94m; 4.57m x 7.99m; 4.57m x 9.13m; 4.57m x 6.85m; 4.57m x11.41m Before you begin installing the liner, you have to insert the pins into the appropriate anchoring slots of the top deck index system.
  • Page 44 DECK ASSEMBLY 5.94m x 3.66m LONG PINS LONG TOP DECK LONG TOP DECK LONG PIN LONG PIN LONG PINS 7.08m x 3.66m...
  • Page 45 DECK ASSEMBLY 6.85m x 4.57m LONG TOP DECK LONG TOP DECK 7.99m x 4.57m...
  • Page 46 DECK ASSEMBLY 9.13m x 4.57m LONG PINS LONG TOP DECK LONG TOP DECK LONG PIN LONG PIN LONG PINS 11.41m x 4.57m LONG PINS LONG TOP DECK LONG TOP DECK LONG PIN LONG PIN LONG PINS...

  • Page 47: Liner Installation

    LINER INSTALLATION STEP 33. LINER INSTALLATION The installation process requires 2 or 3 people. Firstly lift the carton containing the liner into the centre of the pool and open the carton. At the radius end where you are commencing to install the liner it will be necessary to remove the top decks to hang the liner over the wall.Temporarily replace the decks as you proceed to hang the liner around the pool wall.This is very important if you do not refit the decks as you go the wall may collapse damaging the pool wall and liner.
  • Page 48 LINER INSTALLATION STEP 34. Avoid leaning heavily against the wall when getting into Use the liner’s bottom seam(s) as guide and make sure the the pool as this could damage it. Remove the liner seam(s) are parallel to the straight sections and to the from the centre of the pool toward the sides.

  • Page 49: Liner Installation

    LINER INSTALLATION STEP 36. Make sure the seam between the wall and bottom sits on the cove. STEP 37. Materials: An ordinary vacuum cleaner can be used to remove the air between the liner and the wall. – Cardboard This technique helps you to remove folds in the liner. However, the following precautions should be taken: - Insert the vacuum hose approximately 20 cm (7î...
  • Page 50 LINER INSTALLATION STEP 38. IMPORTANT: Do not use bare feet. Remove your shoes and walk in stocking feet as sharp toe nails can damage or cut the liner when pushing it in. Before turning on the vaccum cleaner make sure the bottom seams are even on the coving and the perpendicular seams are vertical.

  • Page 51: Assembly Of Top Deck

    ASSEMBLY OF TOP DECK STEP 39. It is now the time to permanently reinstall the top decks. it is important that you start installing the top deck ofthe straight side section first before proceeding with the installation of the long top deck (round section). Install the first top deck on the wall making sure the upright is leveled and situated in the middle of the top deck hole.
  • Page 52 ASSEMBLY OF TOP DECK STEP 41. — alignment notch Arrow see below Outside of wall A = 12’ = 3.66m 3.66m x 7.08m; 3.66m x 5.94m; 4.57m 7.99m; 4.57m x 9.13m; 4.57m x 6.85m; 4.57m x 11.41m Going in a clockwise direction, install a long top deck (round section) on a short top deck.To make it easier to locate the interior alignment slots while you are installing the top deck, alignment notches have been added close to each pin (male part of the top deck) (illustration 1).
  • Page 53 ASSEMBLY OF TOP DECK STEP 43. Installation is performed in 2 steps as per You must now install the deck caps. Demonstration align from the inside to the The deck cap clips onto the EZ-Lock. outside. B) Clip the deck cap to the EZ lock by Apply a downward pressure on the cap grabbing and pulling it toward the outside of clips around the EZ-Lock.

  • Page 54: Skimmer Box Installation

    SKIMMER BOX INSTALLATION ONE PIECE RETURN FITTING One piece return fitting installation this step 3/ The remaining rubber gasket and the cork is not to be commenced until there is at gasket are now fitted over the barrel fitting least 60cm of water in the pool. from the outside of the wall, with the rubber gasket up against the pool wall, the lock nut Before attaching the return fitting to the...
  • Page 55 SKIMMER BOX INSTALLATION SILICONE SEALANT REQUIRED (NOT SUPPLIED) Important notice: Do not use the silicone sealants that are designed for use with windows and glass as they have an acidic cure and can damage vinyl and some plastics. If the sealant smells like vinegar do not use it for this application. A.

  • Page 56: Backfill Requirements For Noosa Reef Inground Installation

    Backfill Requirements for Noosa Reef Inground Installation...
  • Page 57 E. IN GROUND INSTALLATION It is imperative when any part of the pool is installed below (finished) ground line, for inground installation or a sloping site the pool wall must be maintained in a stable condition by carefully placed sub-soil drainage and prepared back-fill. The maximum inground for the walls is 1220 mm, for pools up to 12m in length.

  • Page 58: Poolcare Questions And Answers

    POOLCARE QUESTIONS AND ANSWERS POOL CARE 1. CONTROL OF “pH” The pH is the measure of acidity or alkalinity of the pool water. If the pH is incorrect, anti-bacterial treatment will not be completely effective.The ideal pH for swimming pools is between 7.4 and 7.6.These should be checked daily with the Pool Water Test Kit.
  • Page 59 POOLCARE QUESTIONS AND ANSWERS Shock Treatment Should algae or objectional odours occur, add 14 grams of Chlorine per 1000 litres in the evening when the pool is not in use and run filter for 2 hours to disperse the chemicals. Chemical Quantities To Add Chemicals: Dissolve the chemicals in a half-filled bucket of water and pour into the pool in the stream of returning filter water or while walking around the pool.When chlorine is dissolved in water a Calcium Residue is formed.This can be kept out of...
  • Page 60 POOLCARE QUESTIONS AND ANSWERS My pool wall & bottom are slippery.What is the problem? One of the first signs of incorrect chemically treated pools. Chlorine residual is too low, pH incorrect. Check with test kit, adjust chlorine and pH. Also first sign of algae growth. Check with test kit, adjust chlorine & pH. Why is my water cloudy? Incorrect pH and chlorine reading.
  • Page 61 DO NOT attempt to vacuum up leaves, twigs, stones or other debris. Large debris must be netted from the pool before vacuuming. Can I use a pool cleaner? The Barracuda ZOOM automatic pool cleaner is specifically designed for this pool and is recommended by Zodiac Group Australia Pty. Ltd. Only use pool cleaners designed for vinyl liner pools.

  • Page 62: Warranty Terms And Conditions

    The Zodiac Pool Liner, PVC Components, Sidewall Steel, other Structural Steel and Resin Components of this Zodiac Pool are warranted by Zodiac Group Australia Pty Ltd ("Zodiac") from the date of purchase to the extent set out in the terms and conditions below ("Warranty"): ZODIAC STEEL SIDEWALL AND OTHER STRUCTURAL STEEL &...

  • Page 63: Warranty Terms And Conditions

    Trade Practices Act, 1974 or any other Commonwealth or State legislation which gives the purchaser rights which cannot be modified or excluded by agreement. If the supply of the Zodiac Pool is a supply of goods to a consumer as defined in the Trade Practices Act, 1974 ("Act"), nothing in this Warranty excludes, restricts or modifies any condition,...
  • Page 64 Zodiac Group Australia Pty Ltd. ABN 87 002 641 965 219 Woodpark Rd, Smithfield, NSW, 2164 Australia Customer Care: 1800 229 526 for Pools or 1800 668 552 For Pool Care Fax: +61 2 9757 2860 Website: www.zodiac.com.au...

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