Vimar VIGAS series Installation & Assembly Manual

Vimar VIGAS series Installation & Assembly Manual

Ecological boilers vigas and vigas lambda control with ak 3000

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Gasifying boilers VIGAS
Ecological Boilers VIGAS
MANUAL FOR INSTALLATION, ASSEMBLY AND USE
VIGAS and VIGAS
Lambda Control
with AK 3000
Certificate of warranty
VIMAR 2010
1

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Summary of Contents for Vimar VIGAS series

  • Page 1 Gasifying boilers VIGAS Ecological Boilers VIGAS MANUAL FOR INSTALLATION, ASSEMBLY AND USE VIGAS and VIGAS Lambda Control with AK 3000 Certificate of warranty VIMAR 2010...
  • Page 2: Table Of Contents

    Gasifying boilers VIGAS Content Page Declaration of conformity...................... 1. Technical description...................... 2. Technical data........................ 3. Description of AK 3000 control..................4. VIGAS boiler in basic configuration................5. VIGAS boiler in configuration with gases thermometer..........6. VIGAS boiler in configuration with gases thermometer and discharge fan....7.
  • Page 3: Declaration Of Conformity

    Gasifying boilers VIGAS DECLARATION OF CONFORMITY Issued according to Section 12, par. 3, letter a) Act No. 264/1999 Coll. and 97 / 23 EC M. Čulena 25 We, VIMAR Vigaš Pavel 974 11 Banská Bystrica SLOVAKIA IČ DPH: SK 1020548001 hereby declare...
  • Page 4: Technical Description

    Gasifying boilers VIGAS 1. TECHNICAL DESCRIPTION Thermal boilers VIGAS are designed for combustion of dry wood material, starting from sawdust up to logs in the length according to the dimensions of gasification chamber, maximum 20 cm. Sawdust, chippings, splinters and cuttings must be burn together with logs. Thermal boiler, VIGAS UD 29 is designed for burning brown coal.
  • Page 5: Technical Data

    Gasifying boilers VIGAS 2. Technical data Tab.1 THERMAL BOILERS VIGAS UD 29 Nominal boiler output Boiler class according to EN 303-5 Max. operating pressure Fuel Wood, max. moisture 20% ;heating min. 15 MJ/kg Brown coal Output capacity kW 12 - 18 5 - 31 8 - 41 15 - 72...
  • Page 6 Gasifying boilers VIGAS 2.1 DIMENSION CHART AND THE POSITION OF PROTECTIVE SUPPORT PLATE ON EASILY IGNITABLE FLOOR Pic.1 Pic.2 Inlet water neck for valve (Danfoss) Hole for submersible case (Danfoss) Exhaust brand of cooling water Exhaust water neck Inlet water neck Filling neck 2.2 BOILER SCHEMATICS Scheme VIGAS 16...
  • Page 7: Description Of Ak 3000 Control

    Gasifying boilers VIGAS 3. DESCRIPTION OF AK 3000 CONTROL 3.1 Safety Instructions Check protection (cover) metal sheet before plug-in the power wire Avoid any contact of power wire with hot parts of the boiler (f.e. chimney) Make sure, no water is allowed under the upper isolation (risk of short circuit) Do not stress the power wire Always disconnect the power wire when a new electrical components are connecting (f.e.
  • Page 8 Gasifying boilers VIGAS Functionality of each button are composite and their functionality deppends accompanying description on display and from manufacture settings. 1. Real time indication. Pic.7 2. Indication of current boiler values. Modification ▲ or 3. Indication od discharge fan, lambda sensor, gases thermometer 4.
  • Page 9: Vigas Boiler In Basic Configuration

    Gasifying boilers VIGAS 4. VIGAS BOILER IN BASIC CONFIGURATION (without discharge fan, gases thermometer and lambda sensor) 4.1 VIGAS BOILER OPERATING 4.1 .1 Boiler activation If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the boiler start the operation.
  • Page 10 Gasifying boilers VIGAS 4.1.5 Disconnection the boiler (Automatically) When temperature drops under the shotdown temperature (see Parameter settings of Vigas boiler in basic configuration) boiler is switch-off automatically. „END“ will be indicated on the display. By pressing „ENTER“ boiler will start operating again. 4.2 TEMPERATURE SETTINGS OF OUTLET WATER To call temperature setting hold „ENTER“...
  • Page 11: Vigas Boiler In Configuration With Gases Thermometer

    Gasifying boilers VIGAS 5. VIGAS BOILER IN CONFIGURATION WITH GASES THERMOMETER (without discharge fan and lambda sensor) The advantage of the gases thermometer is elimination of the maximal gases temperature, if it will be reached, it will effect the speed drop of fan. As consequence will be increased efficiency followed by low fuel consumption.
  • Page 12: Vigas Boiler In Configuration With Gases Thermometer And Discharge Fan

    Gasifying boilers VIGAS By pressing „ “ adding fuel will be stopped. Fan will be switched on automatically. 5.1.5 Disconnection the boiler (Automatically) When gases temperature drops under the set temperature end) boiler is switch-off automatically. „END“ will be indicated on the display.
  • Page 13 Gasifying boilers VIGAS 6.1.2 Boiler activated – heating mode Boiler is set to heating mode, if outgoing gases temperature is lower, then set minimal gases temperature ( end). Minimal gases temperature, as well as, maximal gases temperature can be set in boiler settings.
  • Page 14 Gasifying boilers VIGAS 7. VIGAS BOILER IN CONFIGURATION WITH Lambda Control (without discharge fan) Advantages of gases thermometer are described above. VIGAS boiler is delivered with Lambda Control built-in gases thermometer. VIGAS boiler utilizes informations from lambda sensor of Lambda Control oxygen overflow in gases, to control the flap of primary and secundary air.
  • Page 15: Vigas

    Gasifying boilers VIGAS By pressing „ “ fan is switched off. By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap. By pressing „ “...
  • Page 16 Gasifying boilers VIGAS 8.1.2 Boiler activated – heating mode Servo-controled flap will moves to open position (servo 100%) when „ON“ button is pressed. Consequently, futher steps (from 100% up to 45%) is moved that, value of lambda sensor is kept close to set value (λ...
  • Page 17: Time Setting

    Gasifying boilers VIGAS 8.1.5 Boiler disconnection (automatically) When gases temperature drops under the set temperature end) (boiler is switch-off automatically). „END“ will be indicated on the display. Servo-controled flap will be moved to position (servo 0%). In this position secundary air is closed as well as primary air.
  • Page 18: Hardware And Software Information

    Gasifying boilers VIGAS 10. HARDWARE AND SOFTWARE INFORMATION To call informations setting hold „ENTER“ button at any boiler status and by pressing button. ▲ buttons choose modul and confirm „ENTER“. Information about the module will be indicated on display. 11. ERROR MESSAGES To call error messages hold „ENTER“...
  • Page 19 Gasifying boilers VIGAS 12.1 Settings for micro SD card AK 3000 control can be extenended by SD modul (Pic.8). Micro SD card of different capacity is plugged into SD module. Micro SD card allows: Pic.8 Loading of back-up software to control unit of the boiler Software back-up to SD card Loading of updated software from SD card to control unit of the boiler...
  • Page 20 Gasifying boilers VIGAS 12.3 Service settings hydraulic scheme connection WARNING The output contol of the pump will be changed by hydraulic connection. It is important, that software setting of hydraulic pump match the setting of the boiler in connection with central heating system.
  • Page 21: Operating Instructions

    Gasifying boilers VIGAS 13. OPERATING INSTRUCTIONS 13.1 Before operation: ▪ to be informed with operatong instructions and how to operate the electronic control AK 3000, ▪ to check teh water pressure in the system of cental heating (3 bars. max), ▪...
  • Page 22 Gasifying boilers VIGAS 13.4 Refilling the fuel bunker with fuel ▪ open chimney flap with the help of operating rod (Pic.3/3), ▪ on graphical control press ( Available in Chapt. 4 – 8) ▪ open upper door with caution, to smoke venting ▪...
  • Page 23 Gasifying boilers VIGAS chamber, must be removed from time to time. Thus you will increase the space of fuel bunker to original size and you will release the flow of primary air into gasification chamber. Check the continuity of openings for the intake of primary air on regular basis. If the openings are clogged, release them.
  • Page 24: Boiler Maintenance And Repairs

    Gasifying boilers VIGAS VIGAS UD 29 cleaning If you use brow coal, clean boiler as stated for wood. Clean fuel bunker with a cleaning flap (12) picture 3 and ashtray drawer (31)picture 3 as follows 1. Open bottom door (15) picture 5, stuff ashtray drawer and close door 2.
  • Page 25 Gasifying boilers VIGAS 14.4 Setting the position of servo VIGAS boiler Lambda Control Correct setting of servo and flap for secondary air control is a key factor for burning with minmum emission. Servo and flap can be set in follows: Step1: Disconnect power wire from distributing network 230V/50Hz, Step2: Loose screw „1“...
  • Page 26: Accesories Assembly

    Gasifying boilers VIGAS 15. ACCESSORIES ASSEMBLY 15.1 Drain valve Usage of safety cooling exchanger: Safety cooling exchanger together with drain valve, Honeywell TS 130, serves as boiler protection against overheating in case of power failure. If there is forced circulation, pump will be switched off water circulation in the system of central heating stopped.
  • Page 27 200 mm VIGAS 60, VIGAS 80, VIGAS 100 12 m 200 mm Drawning with dimmensions for V25 and V80 available on www.vimar.sk 15.3 Pump AK 2000 electronic regulation, in its basic equipment, allows to connect one circulation pump. Pump control is depend on boiler water temperature and from selected scheme.
  • Page 28: Listo Fo Guarantee And Afterguarantee Services

    16. LIST OF GUARANTEE AND AFTER GUARANTEE SERVICES In order quality and safe operation might be kept, repairs of boiler must be done by authorized specialists VIMAR Vigaš Pavel, Príboj 796, Slovenská Ľupča, tel. 00421 48 41 87 022. tel. 00421 48 41 87 159 mail: vimar@vimar.sk...
  • Page 29: Assembly Instruction

    12.3. See other schemes of connection and other possible regulations www.vimar.sk. 18.1 Assembly and maintainance instructions Boiler can only be connected to the system of central heating whose thermal capacity correspond with boiler output.
  • Page 30 Gasifying boilers VIGAS Boiler assembly must be done by specialists of assembly firms. Boiler need not be placed on a firm base. Minimum temperature of reversible water at boiler inlet is 60 Boiler room must be ventilated permanently through the opening of min. diameter 0,025 .
  • Page 31: Electric Scheme Of Connection Vigas Boilers

    Gasifying boilers VIGAS 19. ELECTRIC SCHEME OF CONNECTION VIGAS BOILERS Flow diagram of basic connection VIGAS AK 3000 boiler Flow diagram of basic connection VIGAS AK 3000.1 boiler Lambda Control WS – white WS – white - grey SW - black 1.
  • Page 32: Letter Of Guarantee

    Gasifying boilers VIGAS LETTER OF GUARANTEE Certificate of Quality and Completeness VIGAS Product Serial number : The producer confirms that the boiler comply with the standards, STN EN 303-5, STN EN 61010-1+A2:2000, STN EN 50081-1:1995, STN EN 50082-1:2002, STN EN 61000-3-3:2000, STN EN 61000-3-2:2000+A1+A2:2001. Production inspection date Stamp a signature of producer Date of sale...
  • Page 33: Confirmation Of Vigas Boilers Commissioning

    Gasifying boilers VIGAS Confirmation of VGAS boiler commissioning Product VIGAS Production No. / Year of production Date of sale Date of commissioning Stamp and signature of producer Signature of serviceman Name and adress of user: When commissioning, we did the following: ▪...
  • Page 34 Gasifying boilers VIGAS...
  • Page 35 Gasifying boilers VIGAS Records of electric equipment connection (pump, discharge fan, indoor thermostat, expander, etc. Date Equipment Name of Certificate No. Signature of serviceman serviceman Records of guarantee and after guarantee repairs Date Record od repair Name of Certificate No. Signature of serviceman serviceman...
  • Page 36 VIMAR Vigas Pavel Priboj 796 976 13 Slovenska Lupca SLOVAKIA tel.: 00421 48 4187 022 fax: 00421 48 4187 159 WWW.VIMAR.SK vimar@vimar.sk All technical changes are reserved for VIMAR 2009 ver.1 Pictures are illustrative and might be different from the reality!

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