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Operator's Manual
T360
with
Maintenance
Information
First Edition
Second Printing
Part No. 133005

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Table of Contents
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Summary of Contents for Terex T360

  • Page 1 Operator’s Manual T360 with Maintenance Information First Edition Second Printing Part No. 133005...
  • Page 2: Table Of Contents

    This manual should be considered a permanent part of your generator set and should remain with the generator set at all times. If you have any questions, call Terex Service Department at 1-800-433-3026. Contents Page Introduction ...............
  • Page 3: Introduction

    A diesel fuel tank is incorporated within the base of the unit to ensure an uninterrupted operating cycle under full load. The engine/generator assembly is mounted to the base using high durometer vibration isolators. Part No. 133005 T360...
  • Page 4 First Edition • Second Printing Introduction Owners, Users and Operators: Terex appreciates your choice of our generator for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...
  • Page 5: Hazard Classification

    Operator's Manual Introduction Hazard Classification Intended Use Terex uses symbols, color coding and signal words This generator set intended to be used only to to identify the following: supply electrical power to a work site. Safety alert symbol—used to alert...
  • Page 6: Symbol And Hazard Pictorials Definitions

    Check for damaged cords Stop the engine No open flames No smoking Do not use ether or any Coolant in radiator should high energy engine not be more than 50% starting aids Unauthorized welding Engine Explosion antifreeze T360 Part No. 133005...
  • Page 7: General Safety

    Wear protective gloves If you do not understand when handling hot parts. the information in the Read the operator's manual. manuals, consult your supervisor, the owner or the manufacturer. 97666 B 133012 A Part No. 133005 T360...
  • Page 8 Operator's Manual First Edition • Second Printing General Safety Safety Signs and Locations 82487 C 133052 114251 A 133054 82481 B 133053 114251 A 82475 D 130059 EMERGENCY STOP 133055 A 82487 C T360 Part No. 133005...
  • Page 9: Operation Safety

    Starting immediately. fluids, which contain ether, can cause an explosion that can result in death or serious injury. Refer to the engine manufacturer’s operating instructions. Part No. 133005 T360...
  • Page 10 Welding Hazard Do not weld on any structural member. Unauthorized welding or repair procedure can result in structural failure or personal injury and will void the warranty. T360 Part No. 133005...
  • Page 11 Failure to properly secure the trailer to the towing more following distance in adverse weather vehicle may result in death or serious injury. condition. Observe the posted speed limits for trailers. Always slow down for curves, wet roads and down grades. Part No. 133005 T360...
  • Page 12: Battery Safety

    5 Chock the wheels. when working on the engine or other parts to 6 Lock the doors. prevent accidental arcing. Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries. T360 Part No. 133005...
  • Page 13: Legend

    5 Distribution panel (behind door) 14 Access door (option for models with square plenum) 6 Main control panel 14 Battery compartment 7 Document holder (back of door) 15 Exhaust ring cap 8 Engine (behind door) 9 Tie-down points (generator set) Part No. 133005 T360...
  • Page 14 18 Voltage adjustment switch 8 Main breaker 19 Generator ammeter 9 Receptacle - 120V, 20 Amp GFI 20 Generator frequency meter 10 Receptacle - Battery charger (optional) 21 Generator voltmeter 11 Receptacle - Block Heater (optional) T360 Part No. 133005...
  • Page 15 First Edition • Second Printing Operator's Manual Legend Distribution Panel 1 Voltage selector switch 2 Ground lug 3 Cam-lock panel (optional) 4 3-Phase distribution panel diagram 5 Distribution lugs Part No. 133005 T360...
  • Page 16: Inspections

    After repairs are completed, the operator must perform a pre-operation inspection again before putting the generator into service. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. T360 Part No. 133005...
  • Page 17 Add coolant if needed. See Maintenance section. Check the fuel/water separator for water in the fuel system. Check for battery fluid leaks and proper fluid level. Add distilled water if needed. See maintenance section. Part No. 133005 T360...
  • Page 18 Warning - Read the Manual 133011 Notice - Radiator Fill 114258 Danger - No Smoking 133012 Danger - Burn/Carbon Monoxide 114482 Cosmetic - Terex, left panel Hazard 114483 Cosmetic - Terex, right panel 133047 Label - Number 2 Diesel Fuel 114492 Cosmetic - T360...
  • Page 19 First Edition • Second Printing Operator's Manual Inspections Distribution Panel Side Control Panel Side Part No. 133005 T360...
  • Page 20 Ground Unit Properly 114251 Label - Explosion Hazard 133055 Label - Burn / Carbon Monoxide 114482 Cosmetic - Terex, left Panel Hazard 114483 Cosmetic - Terex, right Panel 133056 Label - Engin Explosion Hazard Do Not Use Engine Starting Aid...
  • Page 21 First Edition • Second Printing Operator's Manual Inspections Distribution Panel Side Control Panel Side Part No. 133005 T360...
  • Page 22: Setup

    Avoid locations where fumes instructions. can enter a building. 5 Only use the generator set as it was intended. Do not place the machine beside a building wall • that would reflect and intensify noise. T360 Part No. 133005...
  • Page 23 Note: Use class API, CC, or CD grade engine oil. Refer to the engine manufacturer’s manual for viscosity and quantity. 3 If the battery is not a maintenance free battery, check the electrolyte level. Add distilled water if necessary. Part No. 133005 T360...
  • Page 24: Operating Instructions

    1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Follow the setup instructions. 4 Follow the operating and transport instructions. 5 Only use the generator set as it was intended. T360 Part No. 133005...
  • Page 25 Continued shutdown of the unit. If unusual sounds are operation under this condition will cause damage detected, shut the unit down and contact Terex to the generator and/or connected apparatus. Sevice at 1-800-433-3026. The needle on the ammeter will deflect to the right...
  • Page 26 Once the required voltages are known, the The voltage selector switch on a Terex T360 combination of the proper switch position and generator set has three positions marked...
  • Page 27 Potentiometer (Voltage adjustment) Note: Do not change the setting. Generator failure can occur. Call Terex Service for wiring and The potentiometer is set at the factory. However, if trouble shooting information. the voltage reading on the voltmeter is not as...
  • Page 28: Transport And Lifting Instructions

    6 Adjust the rigging to prevent damage to the localized regulations and company policy. chains. Terex customers needing to containerize any Terex product should source a qualified freight forwarder with expertise in preparing, loading and securing Terex equipment for international shipment.
  • Page 29 First Edition • Second Printing Operator's Manual Transport and Lifting Instructions Tie-down configuration, with trailer Tie-down configuration, no trailer Part No. 133005 T360...
  • Page 30: Towing Instructions

    Only qualified riggers should rig and lift the machine Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See Specifications section for unit weight. T360 Part No. 133005...
  • Page 31 First Edition • Second Printing Operator's Manual Towing Instructions All trailer-mounted Terex generator sets are designed for highway and off the road towing capabilites. Consult state and local transportation codes before transporting the generator set. Additionally, all state and local traffic laws take precedence over the following instructions whenever differences arise between them.
  • Page 32 Increase the distance between your vehicle and the vehicle in front of you to twice the normal following distance when towing a trailer. Allow more following distance in adverse weather. T360 Part No. 133005...
  • Page 33 Indicates that new parts will be required to according to the manufacturer's specifications. perform this procedure. Use only Terex approved replacement parts. Indicates that a cold engine is required before performing this procedure. Part No. 133005...
  • Page 34: Check The Engine Oil Level

    Adding coolant to a hot engine can damage the casting. Allow the engine to cool down to below 50°C / 120°F before adding the coolant. T360 Part No. 133005...
  • Page 35: Maintenance

    The engine manufacturer recommends using a 50/50 mixture of good quality water and fully formulated antifreeze. Antifreeze type must meet TMC 329 or TMC RP 330 Refer to the engine manufacturer’s operating instructions manual for more information. Part No. 133005 T360...
  • Page 36: Specifications

    Dimensions, L x W x H (with trailer) 230 x 88 x 114 in / 5.84 x 22.4 x 29.0 m Continuous improvement of our products is a Terex policy. Product specifications are subject to change without notice or obligation.
  • Page 37: Serial Number Registration

    Receipt of Delivery Checklist Serial Number Registration The generator will be serviced, tested and ready Terex Model Number : ______________________ for operation upon delivery. Terex recommends Serial Number : ____________________________ the following checks upon delivery. Engine Model Number: ______________________ Insure there is no freight handling damage. Any...
  • Page 38: California Proposition 65

    California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China...

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