Terex Super Quiet T360 Service Manual
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Terex Super Quiet T360 Service Manual

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Service Manual
T360
First Edition
Rev A
Part No. 134890
August 2008

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Summary of Contents for Terex Super Quiet T360

  • Page 1 Service Manual T360 First Edition Rev A Part No. 134890 August 2008...
  • Page 2 Dexter Axle Manual ..........833014 TEREX policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify TEREX of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals.

  • Page 3: How To Read Your Serial Number

    August 2008 How to Read Your Serial Number Serial Number Legend The serial number plate on your T360 Super Quiet Generator is located on the twist lock area of the lower control panel. Part No. 134890 T360 Super Quiet Generator...
  • Page 4 August 2008 This page intentionally left blank. T360 Super Quiet Generator Part No. 134890...
  • Page 5 August 2008 Section 1 • Safety Rules Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator’s manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 6 Section 1 • Safety Rules August 2008 SAFETY RULES Personal Safety Workplace Safety Any person working on or around a machine must Be sure to keep sparks, flames and be aware of all known safety hazards. Personal lighted tobacco away from flammable and safety and the continued safe operation of the combustible materials like battery gases machine should be your top priority.

  • Page 7: Table Of Contents

    August 2008 Table of Contents Introduction Important Information - Introduction ..............ii How to Read Your Serial Number ..............iii Parts Stocking List .................... ix How to Order Parts .................... xi Service Parts Fax Order Form ................. xii Section 1 Safety Rules General Safety Rules ..................
  • Page 8 August 2008 TABLE OF CONTENTS Section 5 Schematics Introduction ....................5 - 1 Electrical Schematic - Control Panel Wiring for Murphy Cascade Controller ................5 - 2 Electrical Schematic - Distribution Panel Wiring ........... 5 - 3 Electrical Schematic - Stack Switch ............5 - 4 Electrical Schematic - Overcurrent Relay .............

  • Page 9: Parts Stocking List

    August 2008 Parts Stocking List Required Parts The following parts are required to perform maintenance procedures as outlined in the TEREX T360 Parts and Service Manual. Description Part No. Cummins QSM11G4 Models Oil Filter .............. 125550 Air Filter - Primary ..........125561 Air Filter - Secondary .........
  • Page 10 August 2008 This page intentionally left blank. T360 Super Quiet Generator Part No. 134890...

  • Page 11: How To Order Parts

    August 2008 How To Order Parts Please be prepared with the following information TEREX North America when ordering replacement parts for your TEREX Telephone (803) 324-3011 product: Toll Free (800) 433-3026 in U.S.A. and Canada Fax (803) 366-1101 Machine model number...

  • Page 12: Service Parts Fax Order Form

    All backordered parts will be shipped when available via the same ship method as the original order unless noted below: Ship complete order only - no backorders Ship all available parts and contact customer on disposition of backordered parts Other (please specify) TEREX U Order Number ______________ Origin Code ________________ Comments _________________________ T360 Super Quiet Generator Part No.

  • Page 13: Specifications

    August 2008 Section 2 • Specifications Specifications REV A System Power Output Prime 3 Phase Power 288 kW Prime 3 Phase kVA 360 kVA Available 3 Phase Voltage 208 / 220 / 240 / 440 / 480 Associated 3 Phase Amps (0.8 power factor) 999 / 945 / 866 / 472 / 433 Prime 1 Phase Power 160kW...
  • Page 14 Section 2 • Specifications August 2008 SPECIFICATIONS REV A Generator Specs Rating (0.8 power factor) 352 kW 3 Phase @ 480/240V Description Brushless, 4 Pole, Synchronous, Single Bearing Insulation Class H Temperature Rating 125° C Rise Over 40° C Ambient Automatic Voltage Regulator External, Solid State, Adjustable Voltage Regulation...
  • Page 15 August 2008 Section 2 • Specifications REV A SPECIFICATIONS SAE FASTENER TORQUE CHART • This chart is to be used as a guide only unless noted elsewhere in this manual • A574 High Strength Grade 5 Grade 8 SIZE THREAD Black Oxide Bolts LUBED LUBED...

  • Page 16: Generator Torque Specifications

    Section 2 • Specifications August 2008 GENERATOR TORQUE SPECIFICATIONS Generator FT*LB Flex Plate to Flywheel Generator Case to Bellhousing 5/8-11" Socket Head Cap Screws for Lifting Channel 1/2-13" Hex Head Screws for Lifting Channel Genset Isolators 2 - 4 T360 Super Quiet Generator Part No.

  • Page 17: Observe And Obey

    August 2008 Section 3 • Scheduled Maintenance Procedures Scheduled Maintenance Procedures About This Section This section contains detailed procedures for each scheduled maintenance inspection. Each procedure includes a description, safety warnings and step-by-step instructions. Observe and Obey: Symbols Legend Safety alert symbol—used to alert Maintenance inspections shall be completed by personnel to potential personal a person trained and qualified on the...
  • Page 18 Inspector signature Inspector title Inspector company TEREX North America P.O. BOX 3147 Rock Hill, SC 29732 USA Toll Free (800) 433-3026 in U.S.A. and Canada Copyright © 2006 by TEREX Corporation. TEREX® is a registered trademark of TEREX Corporation. Rev B...

  • Page 19: Maintenance Schedules

    August 2008 Section 3 • Scheduled Maintenance Procedures Maintenance Schedules REV A CUMMINS LUBRICATION AND MAINTENANCE SERVICE INTERVALS 50 Hrs or 500 Hrs or ITEM DAILY 1000 Hrs 2000 Hrs Wkly 12 Mths • Inspect, adjust or replace alternator or fan belt •...

  • Page 20: Newage Generators Maintenance Schedule

    Section 3 • Scheduled Maintenance Procedures August 2008 MAINTENANCE SCHEDULES CONTINUED REV A NEWAGE GENERATORS MAINTENANCE SCHEDULE 250 Hours 1500 Hours 15000 4500 Hours ITEM DAILY or 3 or 12 Hours or 19 or 3 Years Months Months Years • Visual inspection •...

  • Page 21: Troubleshooting And Repair Procedures Shall Be Completed By A Person Trained And Qualified On The Repair Of This Machine

    August 2008 Section 4 • Troubleshooting Troubleshooting Before Troubleshooting: Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine. Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: Be aware of the following hazards and follow generally accepted safe workshop practices.

  • Page 22: Troubleshooting Guide

    Low generator output voltage Voltage adjustment Adjust voltage potentiometer set too low Defective potentiometer By pass or replace Low engine speed Call TEREX Service Loose wire on voltage Check wiring selector switch Fluctuating or surging Check engine fuel, oil, engine speed...
  • Page 23 Check engine fuel, oil, engine speed and air filters Loose wiring in generator Check connections Automatic voltage regulator Call TEREX Service stability setting may be wrong Loose wire on the automatic Check wiring voltage regulator sensing lead Low engine speed...
  • Page 24 Section 4 • Troubleshooting August 2008 TROUBLESHOOTING FAULT POSSIBLE CAUSE SOLUTION Low Speed Defective injectors on engine Have injectors checked by a qualified technician “Surging” engine speed Check engine fuel, oil, and air filters Engine turns over (cranks), Unit out of fuel Check fuel level in tank, fill as but won’t run needed...
  • Page 25 Have engine checked by a qualified technician Engine runs, but loses Unit is overloaded Reduce load speed Improper connection Check or Call TEREX Service Engine runs, but loses Clogged fuel system Check fuel system power under load air in fuel lines Blocked air intake...
  • Page 26 Section 4 • Troubleshooting August 2008 TROUBLESHOOTING FAULT POSSIBLE CAUSE SOLUTION Engine shuts down Overloaded engine Reduce load automatically and TROUBLE LIGHT on Broken fan belt Inspect fan belt and replace as CONTROL PANEL needed is illuminated Defective thermostat or Inspect thermostat thermocouple switch switch...
  • Page 27 August 2008 Section 4 • Troubleshooting TROUBLESHOOTING Electrical Troubleshooting Generator Test resistance of field, stator and exciter windings. Contact TEREX for procedures or repair facility 5 Components that cause voltage recommended by generator manufacturer. related problems Potentiometer Procedure for testing generator with no output Connects to voltage regulator.
  • Page 28 If any further adjustment is needed to the voltage of generator it could cost you your life. Observe the generator please call TEREX at 1-800-433-3026 proper polarity when working with the regulator for assistance.
  • Page 29 August 2008 Section 5 • Schematics Schematics REV A About This Section There are two groups of schematics in this section. An illustration legend precedes each group of drawings. Electrical Schematics Observe and Obey: Electrocution hazard. Contact with electrically charged circuits could Troubleshooting and repair procedures shall be result in death or serious injury.
  • Page 30 Section 5 • Schematics August 2008 Control Panel Wiring for Murphy Cascade Controller REV A Drawing #ES100029 (Standard) 5 - 2 T360 Super Quiet Generator Part No. 134890...
  • Page 31 August 2008 Section 5 • Schematics Distribution Panel Wiring for T360 Series Single Phase Control REV A Drawing #ES100027 Part No. 134890 T360 Super Quiet Generator 5 - 3...
  • Page 32 Section 5 • Schematics August 2008 Three Position Stack Switch Wiring Drawing #ES100026 REV A 5 - 4 T360 Super Quiet Generator Part No. 134890...
  • Page 33 August 2008 Section 5 • Schematics Overcurrent Relay Wiring Drawing #ES100006 REV A Part No. 134890 T360 Super Quiet Generator 5 - 5...
  • Page 34 Section 5 • Schematics August 2008 Standard Generator Wiring for T360 Series REV A Drawing #ES100030 5 - 6 T360 Super Quiet Generator Part No. 134890...
  • Page 35 August 2008 Section 5 • Schematics Idle-Run Wiring (Cummins) Drawing #ES100039 REV A Part No. 134890 T360 Super Quiet Generator 5 - 7...
  • Page 36 Section 5 • Schematics August 2008 Control Panel Wiring for Cummins Controller REV A Drawing #134900 (Standard) 5 - 8 T360 Super Quiet Generator Part No. 134890...
  • Page 38 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Towing Checklist (Use at each stop) · Towing hitch is properly secured to tow vehicle Before Towing ·...

Table of Contents