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CozyCab 4500 Mounting Instructions

John deere 4500, 4510, 4600, 4610, 4700 and 4710
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JOHN DEERE
4500, 4510, 4600, 4610, 4700 and 4710
CAB MOUNTING INSTRUCTIONS
Fits with 460 loader and over 2 post
Non-Folding and Folding ROPS Models
A-11202
Manufactured by:
BOX 718 • LITCHFIELD, MINNESOTA 55355
(320) 693-3221
Fax: (320) 693-7252
www.800cabline.com
05-10357
Page 1 of 29
June 2003

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Summary of Contents for CozyCab 4500

  • Page 1 JOHN DEERE 4500, 4510, 4600, 4610, 4700 and 4710 CAB MOUNTING INSTRUCTIONS Fits with 460 loader and over 2 post Non-Folding and Folding ROPS Models A-11202 Manufactured by: BOX 718 • LITCHFIELD, MINNESOTA 55355 (320) 693-3221 Fax: (320) 693-7252 www.800cabline.com...

  • Page 2: Safety Instructions

    SAFETY INSTRUCTIONS Read operator’s manual. Be thoroughly familiar with the controls, capabilities, and proper use of the equipment. NEVER ALLOW ANY RIDERS. IMPORTANT: This cab must only be used on tractors outfitted with a NON-FOLDING OR FOLDING ROPS. DO NOT remove the top half of a folding ROPS to accommodate this cab. Thoroughly inspect cab mounting periodically.
  • Page 3 John Deere 4500, 4510, 4600, 4610, 4700 and 4710 MOUNTING INSTRUCTIONS Preparation of tractor 1) Remove grab handles from fenders. 2) Open mounting kit box and layout parts. 3) Remove warning lights from roll bar. Attach warning lights to dual light mount brackets 7-15661 &...
  • Page 4 John Deere 4500, 4510, 4600, 4610, 4700 and 4710 MOUNTING INSTRUCTIONS (Continued) RUBBER 6) Attach front mounts #6-40872 (RH) and (Note 7A) ISOLATOR #6-40888 (LH) to JD loader mounts #6-40606 #3-16635 using (4) ½” u-bolts #3-17489, (8) small FRONT RH...
  • Page 5 John Deere 4500, 4510, 4600, 4610, 4700 and 4710 MOUNTING INSTRUCTIONS (Continued) Installation of cab 12) Remove cab from shipping stand. FOLDING ROPS VS. NON-FOLDING ROPS MODELS; 13) Note: Tractors equipped with the need taller Folding ROPS clearance to the roof shell area from...
  • Page 6 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 CAB MOUNTING INSTRUCTIONS (Continued) 17) Loosen lifting ear bolts, tilt lifting ears down, and tighten bolts. LEFT FOOT POCKET #4-14392 Figure 5 18) Attach front left and right foot pockets using (8) #10-24 x 5/8” bolts (See Figure 5).
  • Page 7 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 CAB MOUNTING INSTRUCTIONS (Continued) Electrical Hookup 20) Locate the wire relay breaker harness #3-17803 that comes with the mount kit. Review Figure 6 for proper location and mounting. 21) If holes are not present, drill two ¼” holes. Use the (2) #10 x 5/8” machine screws, washers and nuts, from the wire relay breaker harness to attach these components.
  • Page 8 John Deere 4500, 4510, 4600, 4610, 4700 and 4710 MOUNTING INSTRUCTIONS (Continued) THERMOSTAT Heater Hook-Up NOTE 26 WATER (PRESSURE) PUMP 25) Drain coolant from radiator and engine block. 26) Use thread sealant on all pipe threads. 27) Locate the top pipe plug on the water pump near the engine’s thermostat.
  • Page 9 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 CAB MOUNTING INSTRUCTIONS (Continued) 35) Verify hose routing from water pump nearest the thermostat to the top nipple of the “H” valve. See Figure 10. 36) Also, check that the return hose from the lower “H” valve nipple is routed to the lower radiator hose port return nipple.
  • Page 10 John Deere dealer. As of this document’s date, the vertical exhaust kit LVB 25013 may be used on models 4500, 4510, 4600, 4610, 4700 and 4710 series. Verify correct kit number with your John Dear dealer.

  • Page 11: Assembly Drawings

    John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts ASSEMBLY DRAWINGS CP PART DESCRIPTION REPLACEMENT PARTS, ASSEMBLY, CAB 8-14383 REPLACEMENT PARTS, ASSEMBLY, RIGHT DOOR 8-14384 REPLACEMENT PARTS, ASSEMBLY, LEFT DOOR 8-14385 REPLACEMENT PARTS, ASSEMBLY, MOUNT KIT 8-14386...
  • Page 12 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts MAIN CAB ASSEMBLY DRAWING 8-14383 DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 7-15367 WELDMENT, MAIN CAB 8-14384 ASSEMBLY, RIGHT DOOR 3-15407 STRIKER STUD W/WASHER, 7/16-14 NC X 1-1/4" LONG 3-10166 WASHER, 7/16"...
  • Page 13 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts MAIN CAB ASSEMBLY DRAWING 8-14383 (Continued) DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 3-16678 SAFETY DECAL, "CAUTION NOT A ROPS" 6-41115 INSULATION, 1/4" HEATHER CHARCOAL, ROPS POCKET 3-10219 HEX HEAD BOLT, 1/4-20UNC x 3/4"...
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  • Page 16 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts RIGHT DOOR ASSEMBLY DRAWING 8-14384 DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 7-15368 WELDMENT, RIGHT DOOR 3-10649 WINDOW RUBBER, 1/8" OFFSET, FOR 1/4" THICK GLASS 3-17471 GLASS, UPPER DOOR (7/32"...
  • Page 17 Page 17 of 29...
  • Page 18 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts LEFT DOOR ASSEMBLY DRAWING 8-14385 DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 7-15369 WELDMENT, LEFT DOOR 3-10649 WINDOW RUBBER, 1/8" OFFSET, FOR 1/4" THICK GLASS 3-17471 GLASS, UPPER DOOR (7/32"...
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  • Page 20 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts MOUNT KIT DRAWING 8-14386 DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 7-15370 WELDMENT, REAR MOUNT 3-16635 RUBBER MOUNT, ISOLATION 3-16830 WASHER, 1/2" FLAT, WIDE 3-15057 HEX-HEAD BOLT, 1/2-13 NC X 3-1/4" LONG, GRD 5...
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  • Page 22 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts HEADLINER ASSEMBLY DRAWING 8-14387 DRAWING CUSTOM PROD. ITEM ITEM NO. PART NO. DESCRIPTION 3-16232 DOMELIGHT, RECTANGULAR, 12V 3-16984 SCREW, #6-32 NC X 1-1/2" LONG, ROUND HEAD, SLOTTED 3-10088 WASHER, 3/16"...
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  • Page 24 John Deere 4500, 4510, 4600, 4610, 4700 & 4710 A-11202 Replacement Parts REAR HINGED WINDOW ASSEMBLY DRAWING 8-14400 ITEM NO. PART NO. DESCRIPTION 7-15396 WELDMENT, REAR HINGED WINDOW 3-15952 SEAL RUBBER, 3/4" OD BUBBLE, UP TO 1/8" MATERIAL 3-10649 WINDOW RUBBER, 1/8" OFFSET, FOR 1/4" THICK GLASS 3-17485 GLASS, REAR HINGED WINDOW (7/32"...
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This manual is also suitable for:

45104600461047004710A-11202