Kenworth T470 Manual
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Kenworth T470 Manual

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Kenworth T470
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  • Page 1 Kenworth T470 Body Builder Manual...
  • Page 3 Kenworth T470 Body Builder Manual...

  • Page 4: Table Of Contents

    HENDRICkSON RT TANDEM SUSPENSION 3-17 kENwORTH AG 380 TANDEM SUSPENSION 3-18 kENwORTH AG 400/460 TANDEM SUSPENSION 3-19 kENwORTH AG 400L TANDEM SUSPENSION 3-20 kENwORTH AG 460 60” AxLE SPACING 3-21 CHALMERS 856-46 TANDEM SUSPENSION 3-22 PUSHER AxLES 3-23 GROUND CLEARANCE 3-25...
  • Page 5 Body Builder Manual Contents Section 6: electrical ELECTRICAL MULTIPLEx INSTRUMENTATION INTERIOR IDENTIFICATION ACCESSING GAUGES AND SwITCHES ACCESSING SwITCHES IN THE UPPER DASH 6-15 TELLTALE SYMBOLS 6-18 ADDITIONAL SPARE CIRCUITS 6-21 MULTIFUNCTION TURN SIGNAL STALk 6-24 REMOTE PTO/THROTTLE HARNESS 6-25 Section 7: routingS DEFINITIONS ROUTING REqUIREMENTS appendix a: vehicle identification...
  • Page 6 Figures figure 2-1. INCOMPLETE VEHICLE CERTIFICATION DOCUMENT figure 2-2. LOCATIONS OF CERTIFICATION LABELS - DRIVER’S DOOR AND FRAME figure 3-1. PROSPECTER TURN CIRCLE ANALYSIS figure 4-1. MINIMUM CLEARANCE BETwEEN TOP OF REAR TIRES AND BODY STRUCTURE OVERHANG figure 4-2. MINIMUM BACk OF CAB CLEARANCE figure 4-3.
  • Page 7 3-11. REAR SUSPENSION - HENDRICkSON RT TANDEM 3-16 taBle 3-12. REAR SUSPENSION - HENDRICkSON RT TANDEM 3-17 taBle 3-13. REAR SUSPENSION - kENwORTH AG 380 3-18 taBle 3-14. REAR SUSPENSION - kENwORTH AG 400/460 3-19 taBle 3-15. REAR SUSPENSION - kENwORTH AG 400L 3-20 taBle 3-16.

  • Page 9: Section 1: Introduction

    In the interest of continuing product development, kenworth reserves the right to change speci- fications or products at any time without prior notice. It is the responsibility of the user to ensure that he is working with the latest released information Check kenworth com for the latest released version...

  • Page 11: Safety Signals

    Section 2 Safety & Compliance Safety SignalS we’ve put a number of alerting messages in this book Please read and follow them They are there for your protection and information These alerting messages can help you avoid injury to yourself or others and help prevent costly damage to the vehicle key symbols and “signal words”...

  • Page 12: Federal Motor Vehicle Safety Standards Compliance

    StandardS compliance As an Original Equipment Manufacturer (OEM), kenworth Truck Co ensures that our products comply with all applicable U.S. or Canadian Federal Motor Vehicle Safety Standards. However, the fact that this vehicle has no fifth wheel and that a...
  • Page 13 These designs meet or exceed the EPA emis- sions requirements for the 2007 engine. As a first priority Kenworth recommends that the dealer / customer / body builder maintain the system as designed and installed by Kenworth.

  • Page 15: Dimensions

    Dimensions dimenSionS This section has been designed to provide enough information to successfully layout chassis in the body planning process Optional equipment may not be depicted Please contact your local kenworth dealer if more dimensional information is desired aBBreviationS Throughout this section, and in other sections as well, abbreviations are used to describe certain characteristics on your vehicle The chart below lists the abbreviated terms used taBle 3-1.
  • Page 16 Radius (ft) 31 5 33 5 34 5 36 5 37 5 Dana Spicer Bridgestone Tandem Dual Alcoa 82365 T470 EFA-20F4 20k M844 52” Axle TAS 65 22 5 x 12 25 Standard Track 425/65R22 5 Spacing 47 5 49 5...
  • Page 17 Section 3 Dimensions prospector turn circle analysis: Please see Figure 3-2 as an example of Kenworth’s turn circle calculation made in Prospector for your specific chassis. Your local kenworth dealer can provide this information to you T470 T470 figure 3-1. Prospector Turn Circle Analysis Please consult your local Kenworth Dealer for this information, as it is chassis specific.

  • Page 18: Axle Track And Tire Width

    Appearance relative to other tires and chassis mounted equipment • Load carrying capacity Different wheel disc offset can have a positive or negative impact on the axle carrying capacity of the axle KEnwoRTh AxlE TRACK/TIRE wIDTh summARy taBle 3-3. Axle Track Axle - Drive Wheel...

  • Page 19: Overall Dimensions

    All heights are given from the bottom of the frame rail Kenworth also offers .dxf files and frame layouts of ordered chassis four weeks prior to build. Please speak with your salesman to request this feature when specifying your chassis T470 FIxED gRIllE hooD w/o ExTEnDED FRonT FRAmE The following drawings are shown with standard chassis components and the T470 fixed grille hood.

  • Page 20: T470 Fixed Grille Hood With Extended Front Frame

    Section 3 Dimensions t470 fixed grille hood With extended front frame The following drawings are of a T470 fixed grille hood with the optional extended front frame. These extended frame rails can be used with or without FEPTO adapters 08/09...
  • Page 21 5 7” The height (from the bottom of the frame rail) will be 86 9” Below drawings shown with T470 fixed grille hood. Suspension heights are measured from the centerlines of the axle spindle to the bottom of the frame rail Add the tire...

  • Page 22: Ride Heights

    16k Taperleaf 10 6” 12 3” 20k Taperleaf 10 4” 11 9” 22k Multi-stage Taperleaf 10 7” 12 7” rear Suspensions kenworth AG380 8 5” 8 5” kenworth AG400L 8 5” 8 5” kenworth AG400 9 0” 9 0” kenworth AG460 10 5”...
  • Page 23 Section 3 Dimensions Chalmers 854-40-H-HS 10 9” 12 4” Chalmers 854-46-L 46k Rating 8 9” 11 3” Chalmers 854-46-L-HS 46k Rating 9 6” 11 3” Chalmers 854-46-H 46k Rating 10 1” 12 4” Chalmers 854-46-H-HS 46k Rating 10 9” 12 5” Chalmers 860-46-H-HS 10 9”...

  • Page 24: Rear Suspension Layouts

    4 weeks ahead of the build schedule If there are hole locations that are not detailed please work with your local kenworth Dealer to request that information Additionally optional axle spacings are shown in the charts, if you would like details on the frame drilling with optional...

  • Page 25: Reyco 102 Tandem Rear Axle

    Section 3 Dimensions reyco 102 tandem rear axle Shown with a 52” Axle Spacing reyco 102 Suspension data taBle 3-6. Rear Suspension Options Unladen Ride Suspension Type Rating Axle Spacing Laden Ride Height Height Reyco 102 Tandem 52” 9 2” 10 8”...

  • Page 26: Neway Ad 123 Single Rear Axle

    Section 3 Dimensions neWay ad 123 Single rear axle optional neway AD single suspensions taBle 3-7. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Neway AD123 single 10” 10” Neway AD126 single 10” 10” 3-12 08/09...

  • Page 27: Neway Ad 246 Tandem Suspension

    Section 3 Dimensions neWay ad 246 tandem SuSpenSion Shown with a 54” Axle Spacing optional neway AD Tandem suspensions taBle 3-8. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Neway AD246 tandem 54” 10” 10”...

  • Page 28: Hendrickson Primaax Tandem Suspension

    Section 3 Dimensions hendricKSon primaax tandem SuSpenSion Shown with 54” Axle Spacings optional hendrickson Primaax Tandem suspensions taBle 3-9. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Hendrickson Primaax Tandem 54” 10” 10” Hendrickson Primaax Tandem 60”...

  • Page 29: Hendrickson Hmx Tandem Suspension

    Section 3 Dimensions hendricKSon hmx tandem SuSpenSion Shown with 54” Axle Spacing optional hendrickson hmx tandem Suspensions taBle 3-10. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Hendrickson HMx400 16 5” saddle 54” 9 5” 10 6”...

  • Page 30: Hendrickson Rt Tandem Suspension

    Section 3 Dimensions hendricKSon rt tandem SuSpenSion Shown with a 54” Axle Spacing without Track Rods optional hendrickson rt tandem Suspensions taBle 3-11. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Hendrickson RT463 6” saddle 54”...

  • Page 31: Hendrickson Rt Tandem Suspension

    Section 3 Dimensions hendricKSon rt tandem SuSpenSion Shown with a 54” Axle Spacing without Track Rods optional hendrickson rt tandem Suspensions taBle 3-12. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Hendrickson RT403 6” saddle 52”...

  • Page 32: Kenworth Ag 380 Tandem Suspension

    Section 3 Dimensions KenWorth ag 380 tandem SuSpenSion Shown with a 52” Axle Spacing Kenworth Ag 380 suspension Data taBle 3-13. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height AG 380 52” 8 5”...

  • Page 33: Kenworth Ag 400/460 Tandem Suspension

    Section 3 Dimensions KEnwoRTh Ag 400/460 TAnDEm susPEnsIon Shown with a 52” Axle Spacing optional Kenworth Tandem suspensions taBle 3-14. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height kenworth AG 400 52” 9” 9”...

  • Page 34: Kenworth Ag 400L Tandem Suspension

    Section 3 Dimensions KenWorth ag 400l tandem SuSpenSion Shown with a 52” Axle Spacing optional Kenworth Tandem suspensions taBle 3-15. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height kenworth AG 400L 52” 8 5”...

  • Page 35: Kenworth Ag 460 Tandem Suspension

    Section 3 Dimensions KenWorth ag 460 tandem SuSpenSion Shown with a 60” Axle Spacing optional Kenworth Tandem suspensions taBle 3-16. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height kenworth AG 460 60” 10 5”...

  • Page 36: Chalmers 856-46 Tandem Suspension

    Section 3 Dimensions chalmerS 856-46 tandem SuSpenSion Shown with a 54” Axle Spacing optional chalmers tandem Suspensions taBle 3-17. Rear Suspension Options laden ride unladen ride Suspension type rating Axle spacing height height Chalmers 854-40-L-HS 54” 9 6” 11 1” Chalmers 854-40-H-HS 54”...

  • Page 37: Pusher Axles

    For information that may not be detailed in these drawings work with your local kenworth Dealer to request that information watson & Chalin Tru Track Alumilite 13.2K steerable Pusher watson &...
  • Page 38 Section 3 Dimensions watson & Chalin Atlas 22.5K non-steerable Pusher 3-24 08/09...

  • Page 39: Ground Clearance

    Section 3 Dimensions ground clearance This information is provided as a reference, not all optional equipment is included In order to calculate the height on your specific chassis, please use the ride height information provided on page 3-14. For comparison the FS value shown is 11 4”...
  • Page 40 Section 3 Dimensions taBle 3-19. Ground Clearance for Battery Boxes dimension dimension “B” ground “a” Clearance (in) distance front rear front tires rear tires component from Suspension Suspension Bottom of unladen laden frame rail (in) Battery Box 17 3 16 2 13 9 with Air Tanks Hendrickson...

  • Page 41: Exhaust Information

    Section 3 Dimensions exhauSt information This section includes information on how to calculate tailpipe heights, and reference information for PTO clearance Optional equipment is not shown tailpipe Stack height calculation taBle 3-20. Stack Height dimension a 76 5” DPF mounted independent back of cab or sleeper Tailpipes side of cab mount, DPF RH under...

  • Page 42: Pto Clearances

    The following visuals are provided to help aid in determining PTO locations and clearances. For specific dimensions please work through your local kenworth dealer Multiple PTO’s are shown for layout purposes only Power equipment, i e , drive shafts & power pumps are not included Body builders should select the appropriate PTO for their application...
  • Page 43 Section 3 Dimensions allison transmission: Allison transmission are 10 bolt Bottom view Right front Left view Front view 3-29 08/09...

  • Page 44: Frame Layouts

    Additional components may be placed on the rail behind components show The Back of Cab components are shown primarily for reference. For more specific requirements please work with your local Kenworth Dealer Please read the instructions carefully The following dimensions are consistent across the entire section to aid in the comparison of one layout option versus another taBle 3-22.

  • Page 45: Frame Layout Index

    Section 3 Dimensions frame layout index day cab chassis layout options d1 is used for single exhaust located side of cab (SOC) with battery box LH under, DPF RH under and fuel tanks back of cab (BOC) Charts located on pages 3-34 d2 is used for single exhaust located side of cab with the vocational style battery box LH BOC, fuel tank LH under, and DPF RH under Charts located on pages 3-35 d3 is used for single exhaust located side of cab with fuel tank LH under, DPF RH under and battery box BOC Note: This...
  • Page 46 Section 3 Dimensions d5 is used for single exhaust RH back of cab with vocational style battery box LH BOC, fuel tank LH under and DPF RH under Charts located on pages 3-38 d6 is used for single exhaust RH back of cab with fuel tank LH under, DPF RH under and battery box LH BOC Charts located on pages 3-39 d7 is used for vertical independent exhaust RH back of cab, including DPF, battery box LH under, and fuel tank RH under Charts located on pages 3-40...
  • Page 47 Section 3 Dimensions d10 is used for vertical independent exhaust RH back of cab, including DPF, vocational style battery box LH BOC, fuel tank LH under and fuel tank RH under Charts located on page 3-43 d11 is used for vertical independent exhaust RH back of cab, including DPF, fuel tanks LH and RH under, and battery box LH BOC Charts located on page 3-44 3-33 08/09...

  • Page 48: Charts

    Fuel Tank: BOC taBle 3-24. dimension a model Cab Configuration Tailpipe Configuration DPF to BoC (in.) Day Cab Single RH SOC T470 Extended Day Cab Single RH SOC 22” fuel tank 24.5” fuel tank dim. f dim. f dim. f dim. f...
  • Page 49 Fuel Tank: LH Under Cab taBle 3-25. dimension a model Cab Configuration Tailpipe Configuration DPF to BoC (in.) Day Cab Single RH SOC T470 Extended Day Cab Single RH SOC 22” fuel tank 24.5” fuel tank dim. c dim. c dim. c dim. c...
  • Page 50 Fuel Tank: LH Under Cab taBle 3-26. dimension a model Cab Configuration Tailpipe Configuration DPF to BoC (in.) Day Cab Single RH SOC T470 Extended Day Cab Single RH SOC 22” fuel tank 24.5” fuel tank dim. c dim. c dim. c dim. c...
  • Page 51 3-27. tailpipe dimension a dimension B model Cab Configuration Configuration DPF to BoC (in.) max from BoC (in.) T470 Day Cab RH BOC 10 9 22” fuel tank 24.5” fuel tank dim. f day dim. f day tank length...
  • Page 52 3-28. tailpipe dimension a dimension B model Cab Configuration Configuration DPF to BoC (in.) max from BoC (in.) T470 Day Cab RH BOC 10 9 22” fuel tank 24.5” fuel tank dim. c day dim. c day tank length...
  • Page 53 3-29. tailpipe dimension a dimension B model Cab Configuration Configuration DPF to BoC (in.) max from BoC (in.) T470 Day Cab RH BOC 10 9 22” fuel tank 24.5” fuel tank dim. c day dim. c day tank length...
  • Page 54 Fuel Tank: RH Under Cab taBle 3-30. tailpipe dimension B model Cab Configuration Configuration max from BoC (in.) Day Cab T470 Vertical 19 8 Extended Day Cab 22” fuel tank 24.5” fuel tank dim. a dim. a tank dim. a tank dim.
  • Page 55 Battery Box: LH Under Cab Fuel Tank: BOC taBle 3-31. tailpipe dimension B model Cab Configuration Configuration max from BoC (in.) Day Cab T470 Vertical 19 8 Extended Day Cab 22” fuel tank 24.5” fuel tank dim. f dim. f dim. f dim. f...
  • Page 56 Fuel Tank: LH Under Cab taBle 3-32. tailpipe dimension B model Cab Configuration Configuration max from BoC (in.) Day Cab T470 Vertical 19 8 Extended Day Cab 22” fuel tank 24.5” fuel tank dim. c dim. c dim. c dim. c...
  • Page 57 Fuel Tank: LH Under Cab RH Under Cab taBle 3-33. tailpipe dimension B model Cab Configuration Configuration DPF to BoC (in.) T470 Day Cab Vertical 19 8 22” fuel tank 24.5” fuel tank dim. c dim. c tank dim. a...
  • Page 58 Fuel Tank: LH Under Cab RH Under Cab taBle 3-34. tailpipe dimension B model Cab Configuration Configuration DPF to BoC (in.) Day Cab T470 Vertical 19 8 Extended Day Cab 22” fuel tank 24.5” fuel tank dim. dim. dim. a A & C dim.

  • Page 59: Section 4: Body Mounting

    Body Mounting front frame dimenSionS This section includes drawings of the T470 extended front frame (73”) and standard (50 5”) front frame settings All dimensions are in inches (in) They illustrate measurements useful to the installation of front frame equipment and bumpers.

  • Page 60: Figure 4-1. Minimum Clearance Between Top Of Rear Tires And

    Section 4 Body Mounting frame information Frame information provided is per rail, some specifications are written for RBM requirements per pair of rails. Make sure to know the requirement before deciding on the frame rail taBle 4-1. Single Steel Rails rail height flange Width Web thickness...

  • Page 61: Figure 4-2. Minimum Back Of Cab Clearance

    Section 4 Body Mounting 4” figure 4-2. Minimum Back of Cab Clearance Warning: If the frame rail flanges are modified or damaged, the rail may fail prematurely and cause an accident. When mounting a body to the chassis, do not drill holes in the upper or lower flange of the frame rail.

  • Page 62: Figure 4-3. Spacer Between Frame Sill And Body Rail - Rubber Or Plastic

    Section 4 Body Mounting frame Sill If the body is mounted to the frame with brackets, we recommend that the frame sill spacer be made from a strip of rub- ber or plastic (delrin or nylon) These materials will not undergo large dimensional changes during periods of high or low humidity The strip will be less likely to fall out during extreme relative motion between body and chassis See Figure 4–3 Body Subframe (Rail)

  • Page 63: Figure 4-6. Crossmember-Gusset Hole Pattern Requirements [Inch (Mm)]

    Section 4 Body Mounting mounting holeS when installing the lower bracket on frame rails the mounting holes in the chassis frame bracket and frame rail must com- ply with the general spacing and location guidelines illustrated in Figure 4–6 The hole diameter should not exceed the bolt diameter by more than 060 inches (1 5 mm) 4 HOLES 6 HOLES...

  • Page 64: Figure 4-7. Acceptable U-Bolt Mounting With Wood And Fabricated Spacers [Inch (Mm)]

    Section 4 Body Mounting BoDy mounTIng usIng u–BolTs Spacers If the body is mounted to the frame with U–bolts, use a hardwood sill (minimum 1/2 inch (12 mm) thick) between the frame rail and body frame to protect the top surface of the rail flange. Warning: Do not allow the frame rails or flanges to deform when tightening the u–bolts.

  • Page 65: Figure 4-8. Clearance Space For Air Lines And Cables

    Section 4 Body Mounting Frame Rail U-Bolt Air Lines and wiring Frame Rail Spacer Harness (Hardwood or Steel Check Clearance U-Bolt Spacer Space for Air Lines and wiring figure 4-8. Clearance Space for Air Lines and Cables Warning: Do not notch frame rail flanges to force a u–bolt fit. notched or damaged frame flanges may result in premature frame failure.

  • Page 66: Figure 4-9. Example Of Fishplate Bracket At Rear End Of Body

    Section 4 Body Mounting rear Body mount When U–bolts are used to mount a body we recommend that the last body attachment be made with a “fishplate” bracket. See Figure 4–9. This provides a firm attaching point and helps prevent any relative fore or aft movement between the body and frame Body Structure Frame Rail...

  • Page 67: Frame Modifications

    Frame Modifications frame modificationS introduction Kenworth offers customer specified wheelbases. So, in most cases frame modifications to produce a certain wheelbase should not be necessary However, some installations may require slight modifications, while other installations will require extensive modifications. Sometimes an existing dealer stock chassis may need to have the wheelbase changed to better fit a customer’s applica- tion.

  • Page 68: Figure 5-1. Detail Of Frame Extension And Joint Welding

    Section 5 Frame Modifications modifying frame length The frame cutoff after the rear axle can be shortened to match a particular body length Using a torch is acceptable; however, heat from a torch will affect the material characteristics of the frame rail The affected material will normally be confined to within 1 to 2 inches (25 to 50 mm) of the flame cut and may not adversely affect the strength of the chassis or body installation The frame cutoff can be lengthened by adding frame extenders...

  • Page 69: Figure 5-2. Frame Insert

    Section 5 Frame Modifications wELDED JOINT 24 Inch Minimum (610 mm) figure 5-2. Frame Insert where possible, use existing bolt holes to attach the insert to the frame Bolt holes must not be located closer to the frame flanges than the present bolt pattern. If the insert is placed in a section of the main frame where few bolts are located, additional bolts are required Use the fol- lowing guideline for locating additional bolt holes changing WheelBaSe...

  • Page 70: Figure 5-3. Comparison Of Original, Shortened, And Extended Wheelbases

    Section 5 Frame Modifications when reducing the wheelbase, we recommend that the suspension be moved forward and relocated on the original rail The rail behind the suspension can then be cut to achieve the desired frame cutoff See Figure 5–3 Warning! Do not drill new holes any closer than 2 inches (50 mm) to existing holes.

  • Page 71: Figure 5-4. Crossmember Added When Distance Exceeds 60 Inches (1524 Mm)

    Section 5 Frame Modifications croSSmemBerS After changing a wheelbase, an additional crossmember may be required to maintain the original frame strength The maximum allowable distance between adjacent crossmembers is 60 inches (1524 mm) If the distance between adja- cent crossmembers exceeds this dimension, add a crossmember between them See Figure 5–4 Less Than 60”...

  • Page 72: Welding

    Frame Modifications Welding Kenworth DOES NOT recommend frame welding. The high heat of welding nullifies the special heat treatment of the rails, greatly reducing the tensile strength of the frame rail If a frame member becomes cracked from overloading, fatigue,...

  • Page 73: Table 5-1. Customary Grade 8 Unf Or Unc

    Section 5 Frame Modifications torque requirementS taBle 5-1. Customary Grade 8 UNF or UNC fastener torque Size lb.-ft 5/16 22–30 16–22 41–54 30–40 7/16 75–88 55–65 109–122 80–90 9/16 156–190 115-140 224–265 165–195 394–462 290–340 517–626 380–460 952–1129 800–830 1-1/8 1346–1591 990–1170 1-1/4...

  • Page 75: Section 6: Electrical

    Remote PTO/Throttle harness multiplex inStrumentation kenworth utilizes Multiplex instrumentation and wiring to improve quality and the capability of our trucks Multiplexing uti- lizes the industry standard J1939 data bus to send multiple signals over a single twisted pair of wires...

  • Page 76: Figure 6-1. Cecu Location

    Section 6 electrical interior identification All T470 dashes utilize multiplex wiring note: The information contained in this manual is specific to chassis with 2007 engines. functional description Cab Electronic Control Unit (CECU) The heart of the multiplexed instrumentation system is the Cab Electronic Control Unit (CECU) The CECU is located...

  • Page 77: Figure 6-2. Instrument Cluster Componentry

    Section 6 electrical Central Instrument Cluster The central instrument cluster includes the speedometer (including odometer and trip meter) and tachometer (including engine hour meter and outside temperature display), plus pre-installed standard and/or editable warning light symbols called “telltale” cards Each “telltale” card slides into the left and right sides of the cluster The standard cards cover most warning light requirements;...
  • Page 78 Section 6 electrical CVSG Gauges The right and left instrument panel gauges used with the multiplexed instrumentation are commonly referred to as Commercial Vehicle Smart Gauges (CVSG) Like the central instrument cluster, the 2-inch gauges also receive input data directly from the CECU CVSG’s may be either electronic or mechanical The electronic CVSG’s receive digital data from the CECU via the CVSG data bus The mechanical gauges (i e suspension air pressure, etc ) are driven directly by air pressure Both types of gauges receive backlighting signals from the CECU via a 4-wire “daisy chained”...

  • Page 79: Figure 6-3. Cvsg Gauges

    Figure 4. Cluster Installation with Key Connectors and Jumpers Data Bus Communication Kenworth Professional Service Workbook: No. 2, 2004, Volume 68 The multiplexed instrumentation system uses several different data links to transmit input/output data from other systems to the Cab Electronic Control Unit (CECU), and ultimately to the Central Instrument Cluster and CVSG Gauges See...
  • Page 80 Section 6 electrical figure 6-4. Multiplexed Instrumentation Block Diagram • V-CAN = Vehicle Controller Area Network The V-CAN, also referred to as the J1939, is used to transmit data between the transmission, ABS system, engine, etc to the Cab Electronic Control Unit (CECU) •...

  • Page 81: Figure 6-5. Instrumentation Harness Interface Diagram

    The following diagram shows the locations of standard connectors in the wiring harnesses This allows you to easily locate connectors to add gauges To add an electronic gauge install the sensor (available from your local kenworth dealer) in the noted location, plug in the wiring harness, and then install the gauge in the dash The gauge will then need to be activated Your local kenworth dealer can easily activate the gauge using kenworth’s Electronic Service Analyst (ESA)

  • Page 82: Figure 6-6. Firewall Air Junction Block

    Section 6 electrical The following diagrams show the location of sensors on the firewall junction block. This is to aid in locating these sensors. Rear Primary Sensor vieW from caB Stop Brake Front Light Application Air Line Switch Sensor Sensor figure 6-6.

  • Page 83: Accessing Gauges And Switches

    In order to access and install components described later on in the manual, you will need to know how to correctly remove the dash panels without causing damage The T470 comes standard with a accessory dash panel - 7 5” x 5”...
  • Page 84 Section 6 electrical Unclip harness and remove Speedo - Tach panel Remove (7) screws to remove right gauge panel Unclip leads to gauges, effort is required to separate the friction lock 6-10 08/06...
  • Page 85 Section 6 electrical Pinch to unlock connector and remove right gauge panel Unscrew gauge collar to remove gauge To remove switches, push both tabs down and then push switch out of plate on top side 6-11 08/06...
  • Page 86 Section 6 electrical ...then flip over and do the same on the bottom side. Push down to unhook connector from switch 10 Remove (4) screws to remove left gauge panel 6-12 08/06...
  • Page 87 Section 6 electrical 11 Pinch to unlock connectors from switches 12 Unclip harness and remove left gauge panel 13 Unscrew gauge collar to remove gauge 6-13 08/06...
  • Page 88 Section 6 electrical 14 To remove switches, push both tabs down and then push switch out of plate on top side ...then flip over and do the same on the bottom side. 15 Push down to unhook connector from switch 6-14 08/06...

  • Page 89: Accessing Switches In The Upper Dash

    Section 6 electrical acceSSing SWitcheS in the upper daSh Remove trim bezel by prying upward at one of the four pry points Carefully unzip the remaining clips Remove (4) screws to remove Upper Switch Cluster 6-15 08/06...
  • Page 90 Section 6 electrical Pinch to unlock connector and remove Upper Switch Cluster To remove switches push both tabs down and then push switch out of plate on top side ...then flip over and do the same on the bottom side. 6-16 08/06...
  • Page 91 Section 6 electrical Push down to unhook connector from switch 6-17 08/06...

  • Page 92: Figure 6-8. Telltale Symbol Standard Cards

    SymBolS kenworth’s interior allows Body Builders to customize the dash telltale symbols (warning lights) The editable telltale symbols are located on removable cards inside the baseline cluster This section will describe how to replace and insert editable cards, as well as how to activate the telltale lights...

  • Page 93: Figure 6-10. Telltale Icons

    Section 6 electrical Your local kenworth dealer will also sell a sheet of telltale light icons to install on the editable card The symbols that are available are shown in Figure 6-10 below Courtesy Lamp Mounting Plate figure 6-10. Telltale Icons...

  • Page 94: Table 6-1. Telltales Position And Color

    Section 6 electrical The telltales can then be peeled off of the sheet and applied directly to the card The color of the telltale is controlled by the light, all of the icons are clear Please see Table 6-1 below to determine the position and color of the telltales (Posi- tions are shown on Figure 6-8) table 6-1.

  • Page 95: Additional Spare Circuits

    Spare circuitS kenworth provides the option of coding for spare switches, however you may want to wire into one of 26 spare circuits we provide. Kenworth also has provisions for flat panel inserts that can be easily modified or removed to add switches or gauges The small panel is 5”...

  • Page 96: Figure 6-11. Spare Bullet Connectors

    Section 6 electrical Adding spare switches option #1: spare Circuit Bullet Connectors Remove the LH gauge panel above ignition key switch From behind the gauge panel, locate one of the 20 spare BATT, ACC, or IGN bullet connectors not currently being used See Figure 6-11 figure 6-11.

  • Page 97: Figure 6-13. Spare Relay Connectors

    Section 6 electrical Adding spare switches option #2: spare Circuit Relays (For loads exceeding 20 amps) Remove the LH gauge panel above ignition key switch From behind the gauge panel, locate one of the spare relay connectors not currently used See Figure 6-13 figure 6-13.

  • Page 98: Table 6-2. Tsm Guideline

    6-2. TSM Guideline circuit tSm current limit general lamp limits Low Beam Headlamp (LH or RH) 6 1A for T470 (1) 65w bulb each side maximum* High Beam Headlamp (LH or RH) 6 7A for T470 (1) 65w bulb each side maximum*...

  • Page 99: Table 6-3. 2007 Cummins Isl

    Section 6 electrical REmoTE PTo/ThRoTTlE hARnEss This option provides a connection from the engine ECU for remote control of engine throttle and PTOs Options that extend the wiring to the end of frame also exist, however controls are not provided A 12-pin Deutsch connector (Deutsch P/N DT06-12SA-P012) is included See Table 6-3 and 6-4 below for wiring harness connector pin outs adding electrical options Warning!

  • Page 100: Figure 7-1. Clamp And Butterfly Clamp

    Section 7 Routing routing introduction This section specifies the general requirements for securing hoses and electrical wires to present an orderly appearance, facilitate inspection and maintenance, and prevent potential damage to these lines Definitions Bundle: Two or more air, electrical, fuel, or other lines tied together to form a unitized assembly clamp: A cushioned rigid or semi-rigid, anti-chafing device for containing the bundle and securing it to the frame or other structural support Standard clamps have a black elastomer lining High temperature clamps (e g , those used with com- pressor discharge hose) have a white or red elastomer lining (most applications for these are called out in the bills of...

  • Page 101: Routing Requirements

    Section 7 Routing heavy duty tie straps 0.50in (12.7mm) wide (Tyton T255RohIR or similar) shall be used note: whenever hD mounts are specified, although 0.25in (6.4mm) tie straps may be used in some specified applications. figure 7-4. Heavy Duty (HD) Mount Excess of material: More than 3 inches of slack for every 14 inch section of hose routing, except for air conditioner hoses See section 4 1 3 for air conditioner hose requirements Shortness of material: Less than 1 inch of slack on a 14 inch section of hose routing...
  • Page 102 Section 7 Routing Wires crossing other components Electrical wires crossing over other components, such as lines, bolt heads, fittings, engine components lifting eyes, engine block, cylinder head, etc , close enough to rub shall be isolated with a covering of convoluted tubing and separated from the component by using butterfly clamps, butterfly ties, or plastic sheathing.

  • Page 103: Table 7-1. Exhaust - System Clearance

    Section 7 Routing Routing of wires and hoses near Exhaust system taBle 7-1. Exhaust – System Clearance description Shielded unshielded Coolant hoses, HVAC hoses and tubing, and electrical wires within 15” of the turbo and/or over 15” from the turbo 2”...

  • Page 104: Figure A-1. Vehicle Identification Number

    Appendix A Vehicle Identification vehicle identification numBer A 17–character number (numeral and letter combination) forms the Vehicle Identification Number (VIN) which includes the Chassis Number It contains among other information, the model year (4), assembly plant (5), and vehicle serial number (6) See Figure A–1 Serial Number Chassis Number...
  • Page 105 Appendix A Vehicle Identification vehicle identification laBelS Vehicle Identification Labels are located on the driver’s side door edge or on either the driver’s or passenger’s side door frames. See Figure A-2. Labels include Vehicle Certification, Components and Weights, Tire/Rim and Weight Rating Data, Noise Emissions, and Paint Identification.

  • Page 106: Component Identification

    Appendix A Vehicle Identification noise emission label The Noise Emission Label contains the chassis serial number, date of manufacture, and information regarding US noise emission regulations This label is not provided on Canadian registered vehicles Paint Identification label The Paint Identification Label contains the paint colors used by the factory to paint the truck. It lists frame, wheels, cab in- terior and exterior colors This label is located either underneath the dash to the left of the steering column support, inside the glovebox, or on the passenger’s door frame component identification...

  • Page 107: Figure A-4. Front Axle Identification

    Appendix A Vehicle Identification Transmission Identification The transmission identification number is stamped on a tag affixed to the right forward side of the transmission case. It includes among other specifications the transmission model, serial number, and part number. Front Axle Identification The front axle has an identification tag located on the front axle beam.
  • Page 108 Index Abbreviations, dimensions Rear axle identification Rear suspension, relocating 5-3, 5-4 Rear suspension, layouts 3-34 through 3-44 Body mount, rear Remote PTO/throttle harness Body mounting Routing 7-1 through 7-4 Body mounting with U-bolts Bolt, torque requirements Brackets, body mounting Safety signals Scope Sill spacer Cautions...
  • Page 109 08/09...
  • Page 110 ® Kenworth Truck Company P O Box 1000 kirkland, wA 98083 (425) 828-5000 08/09...

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