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T470 2010
Manual
Kenworth T470 2010 Manual
Body builder manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Section 1: Introduction
Electrical
Safety Signals
Federal Motor Vehicle Safetystandards Compliance
Cooling System
Electrical System
Figure 2-1: Incomplete Vehicle Certification Document . . . . . . . . . . 2-2
Figure 2-3: West Coast Mirror Oat Sensor
Figure 2-5: Instrument Cluster for T440/T470 Used with
Figure 2-4: Aerodynamic Mirror Oat Sensor Location
Air Intake System
Figure 2-2: Locations of Certification Labels . . . . . . . . . . . . . . . . . 2-2
Section 2: Safety and Compliance
Section 3: Dimensions
Abbreviations
Dimensions
Table 3-1: Abbreviations Used
Table 3-2: Turning Radius
Turning Radius
Figure 3-1: Prospector Turn Circle Analysis
Kenworth Axle Track/Tire Width Summary
Table 3-3: Axle Track
Overall Dimensions
T470 Fixed Grille Hood W/O Extended Front Frame
T440 Daycab
T470 Fixed Grille Hood with Extended Front Frame
38" Aerocab
Ride Heights
Table 3-4: Ride Heights in Inches
Rear Suspension Layouts
Table 3-5: Rear Suspension Options
Table 3-6: Rear Suspension Options
Table 3-7: Rear Suspension Options
Table 3-8: Rear Suspension Options
Reyco 79Kb Single Rear Axle
Table 3-9: Rear Suspension Options
Reyco 102 Tandem Rear Axle
Table 3-10: Rear Suspension Options
Neway Ad 123 Single Rear Axle
Table 3-11: Rear Suspension Options
Neway Ad 246 Tandem Suspension
Hendrickson Primaax Tandem Suspension
Hendrickson Hmx Tandem Suspension
Hendrickson Rt Tandem Suspension
Chalmers 856-46 Tandem Suspension
Pusher Axles
Table 3-17: Rear Suspension Options . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Table 3-15: Rear Suspension Options . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Table 3-16: Rear Suspension Options . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Table 3-18: Ground Clearance for Fuel Tanks
Table 3-19: Ground Clearance for Battery Boxes
Table 3-20: Ground Clearance for Battery Boxes
Pto Clearances
Exhaust and After-Treatment Information
General Guidelines for Def System
Installation Requirements and Dimensions for Def System
Figure 4-2: Measurement Location of Def Dosing Module (Injector)
Figure 4-1: Measurement Location of Def Supply Module (Pump)
Measurement Reference Points
Figure 4-3: Orientation of Dosing Module
Figure 4-4: Rh under Cab Exhaust with Small, Medium, or Large Tanks
Figure 4-6: Rh under Cab Exhaust with Clear Back of Cab Tank. . . . . . 4-7
Figure 4-7: Vertical with Clear Back of Cab Tank
Figure 4-5: Vertical Exhaust with Small, Medium, or Large Tanks. . . . . 4-6
Figure 4-9: Supply Module Allowed Clocking Angles
Figure 4-8: Routing Def Lines and Def Trap
General Exhaust Information
Figure 4-11: Top View of Right Hand under Dpf and Scr with Single Soc Tailpipe
Figure 4-10: Isometric View of Right Hand under Dpf and Scr with Single Soc Tailpipe
Figure 4-12: Right View of Right Hand under Dpf and Scr with Single Soc Tailpipe
Figure 4-13: Back View of Right Hand under Dpf and Scr with Single Soc Tailpipe
Figure 4-15: Top View of Right Hand under Dpf and Scr with Single Back of Cab Tailpipe
Figure 4-14: Isometric View of Right Hand under Dpf and Scr with Single Back of Cab Tailpipe
Figure 4-16: Right View of Right Hand under Dpf and Scr with Single Back of Cab Tailpipe
Figure 4-17: Back View of Right Hand under Dpf and Scr with Single Back of Cab Tailpipe
Figure 4-19: Top View of Vertical Dpf and Scr
Figure 4-18: Isometric View of Vertical Dpf and Scr
Figure 4-21: Back View of Vertical Dpf and Scr
Figure 4-20: Right View of Vertical Dpf and Scr
Figure 4-23: Top View of Right Hand under Dpf and Scr on Aerocab with Single Soc Tailpipe
Figure 4-22: Isometric View of Right Hand under Dpf and Scr on Aerocab with Single Soc Tailpipe
Figure 4-25: Back View of Right Hand under Dpf and Scr on Aerocab with Single Soc Tailpipe
Figure 4-24: Right View of Right Hand under Dpf and Scr on Aerocab with Single Soc Tailpipe
Exhaust Information
Section 5: Frame Layouts
Frame Layouts
Common Optional Components
Table 5-1: Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5-1: Def Tank Dimensions
Table 5-4: Def Tanks Systems
Frame Layout Index
Charts
Table 5-2: Fuel Tank Overall Length (In)
Table 5-3: Battery Box Centerframe Lengths (In)
Section 6: Body Mounting
Front Frame Dimensions
Figure 6-1: Minimum Clearance between Top of Rear Tires
Frame Information
Table 6-1: Single Steel Rails
Table 6-2: Inserted Steel Rails
Body Mounting Using Brackets
Figure 6-2: Minimum Back of Cab Clearance
Figure 6-3: Spacer between Frame Sill and Body Rail
Figure 6-4: High Compression Spring
Mounting Holes
Body Mounting Using U-Bolts
Rear Body Mount
Section 7: Frame Modifications
Frame Modifications
Modifying Frame Length
Changing Wheelbase
Crossmembers
Welding
Table 7-1: Customary Grade 8 Unf or Unc
Torque Requirements
Routing
Routing Requirements
Table 8-4: Wire Number General Categories . . . . . . . . . . . . . . . . . . 8-33
Table 8-6: Sae J560 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Table 8-7: Iso 3731 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Table 9-1: Exhaust - System Clearance
Section 9: Routing
Appendix A: Vehicle Identification
Table A-1: Model Year (Code) Designations
Vehicle Identification Labels
Component Identification
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2010
Kenworth T440/T470
Body Builder Manual
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