Related Manuals for Red-D-Arc EXTREME 360 CC/CV Auto-Line
Summary of Contents for Red-D-Arc EXTREME 360 CC/CV Auto-Line
- Page 1 OM-229 409B 2006−10 Processes Multiprocess Welding Description Arc Welding Power Source EXTREME 360 CC/CV Auto-Line...
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. - Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: Principal Safety Standards
1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com). ternational.org). Practice For Occupational And Educational Eye And Face Protection, Recommended Safe Practices for the Preparation for Welding and Cut- ANSI Standard Z87.1, from American National Standards Institute, 11 ting of Containers and Piping, American Welding Society Standard... -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints. - Page 10 LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- DES ORGANES MOBILES peuvent SION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou D S’abstenir de toucher des organes mobiles tels à... -
Page 12: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à Toronto 416-747-4044, site Internet ternet : www.global.ihs.com). www.csa-international.org). -
Page 13: Section 3 − Introduction
SECTION 3 − INTRODUCTION 3-1. Specifications RMS Amps Input at Rated Load Output, Max. 60 Hz 3-Phase at NEMA Load Voltages Amperage Open- and Class I Rating Input Input Voltage Voltage Range in Range in Circuit Circuit Power Range in CV Mode 208 V 230 V 400 V... -
Page 14: Duty Cycle And Overheating
3-3. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen min- utes for unit to cool. Reduce amper- age or voltage, or duty cycle before welding. -
Page 15: Section 4 − Installation
SECTION 4 − INSTALLATION 4-1. Selecting a Location 24 in (610 mm) Dimensions And Weight 80 lb (36.3 kg) 17 in (432 mm) 12-1/2 in (318 mm) Lifting Handles Movement Use handles to lift unit. Hand Cart Y Do not move or operate unit Use cart or similar device to move where it could tip. -
Page 16: Connecting 1-Phase Input Power
4-2. Connecting 1-Phase Input Power Y Installation must meet all Na- tional and Local Codes − have only qualified persons make this installation. Y Disconnect and lockout/tag- out input power before con- necting input conductors from unit. Y Always connect green or green/yellow conductor supply grounding terminal =GND/PE... -
Page 17: Connecting 3-Phase Input Power
4-3. Connecting 3-Phase Input Power Y Installation must meet all National and Local Codes − have only quali- fied persons make this installation. Y Disconnect and lockout/tagout in- put power before connecting input conductors from unit. Y Always connect green or green/ yellow conductor supply... -
Page 18: Electrical Service Guide
4-4. Electrical Service Guide CAUTION: INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTE Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. -
Page 19: Weld Output Receptacles And Selecting Cable Sizes
4-5. Weld Output Receptacles And Selecting Cable Sizes Total Cable (Copper) Length In Weld Circuit Not Exceeding 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 100 ft (30 m) Or Less (45 m) (60 m) (70 m) (90 m) (105 m) (120 m) -
Page 20: Optional Gas Valve Operation And Shielding Gas Connection
‘ 4-7. Optional Gas Valve Operation And Shielding Gas Connection Obtain gas cylinder and chain to running gear, wall, or other station- ary support so cylinder cannot fall and break off valve. Cylinder Regulator/Flowmeter Install so face is vertical. Gas Hose Connection GAS IN Fitting has 5/8-18... -
Page 21: Section 5 − Operation
SECTION 5 − OPERATION 5-1. Front Panel Controls Power Switch ing, place switch in Stick position. For best re- minimum, short-circuit amperage at low arc sults, place Arc Control in the maximum posi- voltage is the same as normal welding The fan motor is thermostatically tion. -
Page 22: Meter Functions
5-2. Meter Functions NOTE The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Meter Reading While Welding Scratch 71.7 10.3 Start TIG Actual Volts (OCV) Preset Amps Actual Volts Actual Amps 14.1... -
Page 23: Lift-Arc Tig Procedure
5-4. Lift-Arc TIG Procedure With Process Switch in the Lift-Arc TIG position, start an arc as follows: TIG Electrode Workpiece Touch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds, and slowly lift electrode. An arc will form when electrode is lifted. -
Page 24: Section 6 − Maintenance & Troubleshooting
SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Repair Or Replace Replace Cracked Replace Damaged Or Torch Body Cracked Unreadable Cables Labels Repair Or Replace Cracked Cables And Cords Clean Tighten Weld... -
Page 25: Voltmeter/Ammeter Help Displays
6-3. Voltmeter/Ammeter Help Displays HE.L P−1 HE.L P−5 HE.L P−2 HE.L P−6 HE.L P−3 HE.L P−8 Indicates the left side of the unit has over- current limit. As the line voltage decreases, All directions are in reference to the front heated. -
Page 26: Section 7 − Electrical Diagram
SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram OM-229 409 Page 22... - Page 27 211 328-E OM-229 409 Page 23...
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Page 28: Section 8 − Parts List
SECTION 8 − PARTS LIST Ref. 803 690-F Figure 8-1. Parts Assembly OM-229 409 Page 24... - Page 29 Item Dia. Part Mkgs. Description Quantity Figure 8-1. Parts Assembly ....229 541 Wrapper (Includes Insulators and Safety Labels) ....
- Page 30 Item Dia. Part Mkgs. Description Quantity Figure 8-1. Parts Assembly (Continued) ... . . 199 798 Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead ....
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Page 31: Warranty
Warranty Effective January 1, 2006 (Equipment with a serial number preface of “LG” or newer) Induction Heating Coils and Blankets, Cables, and This limited warranty supersedes all previous manufacturers warranties and is exclusive with no other guarantees or Non-Electronic Controls warranties expressed or implied. - Page 32 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Contact the Delivering Carrier to: File a claim for loss or damage during shipment.