Related Manuals for Alber UXTM
Summary of Contents for Alber UXTM
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Page 1: Installation Guide
Albér Universal Xplorer Telecom Monitor (UXTM) Battery Monitor Installation Guide Albércorp 3103 North Andrews Avenue Ext. Pompano Beach, FL 33064 Tel: (954) 623-6660 Fax: (954) 623-6671 www.alber.com 4200-097... - Page 2 1.06 10/22/13 Added 25’ cables to the parts section of the guide. Albér Universal Xplorer Telecom Monitor (UXTM) Battery Monitor Installation Guide, Part Number 4200-097 ©2013 Albércorp. All rights reserved. Albércorp, 3103 North Andrews Avenue Extension, Pompano Beach FL 33064.
- Page 3 Albér Customer Service Albér Customer Service is available Monday to Friday, 8:00AM to 4:30PM Eastern Time. Telephone: (954) 623-6660 Fax: (954) 623-6671 Email: service@alber.com Website: www.alber.com Corporate Office Address: Albércorp 3103 North Andrews Avenue Ext. Pompano Beach, FL 33064 USA 4200-097 Revision 1.06...
- Page 4 SOFTWARE LICENSE AGREEMENT READ THESE TERMS AND CONDITIONS CAREFULLY BEFORE ATTEMPTING TO DOWNLOAD, INSTALL, OR USE THE SOFTWARE. BY DOWNLOADING, INSTALLING, OR USING THE SOFTWARE, YOU AGREE TO BE BOUND BY THESE TERMS AND CONDITIONS. IF YOU DO NOT ACCEPT THESE TERMS AND CONDITIONS, DO NOT DOWNLOAD, INSTALL, OR USE THE SOFTWARE.
- Page 5 documentation. EXCEPT FOR THE ABOVE EXPRESS WARRANTIES, THIS SOFTWARE IS PROVIDED "AS IS" WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR INTENDED PURPOSE. ALBÉR DOES NOT WARRANT THAT THE SOFTWARE FUNCTIONS WILL MEET YOUR REQUIREMENTS OR THAT THE SOFTWARE WILL OPERATE UNINTERRUPTED OR ERROR FREE.
- Page 6 facilities, aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in which the failure of java technology could lead directly to death, personal injury, or severe physical or environmental damage. COMPLETE AGREEMENT/GOVERNING LAW/VENUE: This Software license agreement comprises the final and complete agreement between the parties.
- Page 7 AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP ALBÉR PRODUCTS COVERED: BDS-40, BDS 256XL, BDSU, MPM-100, and UXTM. Terms of Warranty: As provided herein, the Albér product is warranted to be free of defects in material and workmanship for a period of twelve (12) months from date of commissioning, not to exceed eighteen (18) months from date of shipment, provided that startup is performed by Albér authorized...
- Page 8 THIS WARRANTY DOES NOT COVER shipping costs, installation costs, or maintenance or service items and further, except as may be provided herein, does NOT include labor costs or transportation charges arising from the replacement of the Albér product or any part thereof or charges to remove or reinstall same at any premises of User.
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Page 9: Table Of Contents
Table of Contents Safety Information ........................ 1-1 General .......................... 1-1 Document Symbols ....................... 1-1 Safety Symbols ......................1-1 Product Safety Practices ....................1-2 Preventive Maintenance ....................... 2-1 Visual Inspection ......................2-1 System Component Cleaning ..................2-1 Sense Lead and Ring Terminal Cleaning ..............2-1 Internal Component Replacement ................. - Page 10 10.3 System with Dual or Multiple Positive and Negative Posts ........10-5 Fused Load Lead Harness Connection ................11-1 Ambient Temperature Sensor Connection ..............12-1 Digital Inputs Connection ....................13-1 RS-485 Communication Connection ................14-1 Fiber Optic Communication Connection ................ 15-1 Network Communication Connection ................
- Page 11 List of Figures Figure 1 - Typical System Connection ..................3-1 Figure 2 - Exposed Post Tab Washer Assembly ................7-1 Figure 3 - Recessed Post Tab Washer Assembly ................. 7-1 Figure 4 - Digital Input Jumper Locations ................... 8-2 Figure 5 - RS-485 Jumper Locations ...................
- Page 12 List of Tables Table 1 - Installation Task List ....................4-1 Table 2 - Inventory List ....................... 5-2 Table 3 - Digital Input Modes ...................... 8-1 Table 4 - Digital Input Jumper Settings ..................8-1 4200-097 Revision 1.06...
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Page 13: Safety Information
Use safety equipment when working in and around the batteries. Never energize the UXTM until after the installation is complete. Note Never exceed equipment voltage, power ratings or capabilities. -
Page 14: Product Safety Practices
Safety Information 1.4 Product Safety Practices The following describe safety practices particular to the installation or operation of the product. Equipment Service Proper installation and testing are essential to the correct functioning of the system. If you have questions, contact Albér and request monitor assistance. Except as explained in this manual, do not attempt to service Albér equipment. - Page 15 Safety Information Insulation Rating For Wires Use only wire supplied with the installation kit. Ventilation Never block equipment ventilation ports or openings. The equipment must have adequate ventilation to prevent overheating. Ensure equipment is operated within specified temperature and humidity ranges. 4200-097 Revision 1.06...
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Page 16: Preventive Maintenance
Preventive Maintenance 2. Preventive Maintenance This section describes preventive maintenance for the UXTM system. 2.1 Visual Inspection Visually inspect all monitor system components for damaged or frayed power cords and cables and for damaged component panels, controls, and connectors. When damage is detected, remove the equipment from service until the damage is repaired. -
Page 17: System Overview
System Overview 3. System Overview The Albér Universal Xplorer Telecom Monitor (UXTM) Battery Monitor Diagnostic and Acquisition Module is a stationary battery monitor designed for use in telecommunications or DC powered data centers. The system architecture is a flexible design that allows for monitoring virtually any battery configuration using VLA, VRLA or NiCd technologies in 24 to 48VDC applications. -
Page 18: System Installation
UXTM installation requires nothing more than standard hand tools, cutters, strippers and screwdrivers. If the unit is to be wall mounted, a drill will also be required. The following is a list of the steps required for successful UXTM system installation. Some items may not apply due to system requirements. -
Page 19: Materials Received List
Albér suggests you inventory all materials to ensure the order is complete. Report any shortages to Albér immediately. Part Number Photo/Drawing Description 1007-XXX UXTM module 1102-153-12 12’, or 25’ sense lead harness with quick connect terminal 1102-153-25 1102-161-12 12’, or 25’... -
Page 20: Table 2 - Inventory List
Materials Received List Materials Received List (Continued) Part Number Photo/Drawing Description Fiber Optic Polishing Kit KIT-3703-015 The kit provides the user with polishing materials to terminate the ends of plastic optical fiber correctly. 1102-154-12 12’, or 25’ harness with quick connect ambient temperature sensor 1102-154-25 4301-015... -
Page 21: System Installation Considerations
25 feet. The resistance load test-wiring limits this length to the maximum distance the UXTM can be mounted from the battery string. This manual describes all harnesses at the standard 12’ or 25’ length. -
Page 22: Battery String Isolation
System Installation Considerations 6.6 Battery String Isolation Warning: Isolate the battery string prior to installing the system. Important!: Never attempt installation on a battery string that is in service and not fully isolated from the DC bus and load circuits. 6.7 Cell/Monobloc Number 1 Identification When referring to any material in this installation guide and reference is made to an actual cell number, always consider Number 1 as the most positive end of the battery with respect to the battery charger. -
Page 23: Installation Of Tab Washers
Installation of Tab Washers 7. Installation of Tab Washers Tab washers allow connection of the monitoring system to the battery. Some tab washers are supplied with single or double tabs. These types are for use on cells that have exposed connections not restricted by safety covers. -
Page 24: Unit Configuration
Table 3 - Digital Input Modes Seven Jumpers are supplied with the UXTM for configuration. There is a pair of 2-pin jumpers associated with each digital input, which must be set according to the mode desired. The cover of the unit must be removed to gain access to these jumpers. -
Page 25: Rs-485 Termination
Unit Configuration The location of the jumpers is shown in the figure below. Figure 4 - Digital Input Jumper Locations 8.2 RS-485 Termination A jumper on the circuit board is used for selecting a termination resistor for RS-485 connection. In most cases, RS-485 termination is not necessary because maximum baud rate is 19200 bps (default is 9600). -
Page 26: Power Setting Selection
Unit Configuration 8.3 Power Setting Selection The power setting indentifies what load input wires will provide power to the equipment. There are three possible settings described in the chart below. In the chart, the battery configuration is defined as Number of Strings x Number of Jars/Cells x Voltage of each Jar/Cell. Battery Configuration Power Setting 1X18X1V... -
Page 27: Figure 6 - Power Settings Switch Location
4X3X16V Table 5 - Configuration List (Continued) The power setting switch is located on the rear of the UXTM and is shown below. Use a small screwdriver to set this switch to A, B or C. Figure 6 - Power Settings Switch Location 4200-097 Revision 1.06... -
Page 28: Equipment Mounting
Equipment Mounting 9. Equipment Mounting The equipment can accommodate two types of mounting: 19” rack mount or wall mount. 9.1 Rack Mounting If the rack mount option is used, optional angle brackets (included) will need to be installed on each side of the unit. -
Page 29: Sense Lead Harness Connection
UXTM to the battery. Once the load cables and sense lead connections are verified with a DMM, the wires can then be connected to the UXTM. Do not install fuses to the UXTM until it is appropriate. Follow the order to terminate the sense leads. The potential for shorting the circuits here is significant. -
Page 30: Figure 10 - Recessed Post With Ring Terminal Washers Without Cell Temperature Sensor
Sense Lead Harness Connection Figure 10 - Recessed Post with Ring Terminal Washers without Cell Temperature Sensor 4200-097 10-2 Revision 1.06... -
Page 31: System With Cell Temperature
Sense Lead Harness Connection 10.2 System with Cell Temperature Systems that monitor the cell temperature will have a choice of two types of sense lead harnesses. The first harness uses a quick connect for the temperature sensor, and the second harness uses a ring terminal for the temperature sensor. -
Page 32: Revision 1.06
Sense Lead Harness Connection Figure 12 - Recessed Post with Ring Terminal Washers with Cell Temperature Sensor 4200-097 10-4 Revision 1.06... -
Page 33: System With Dual Or Multiple Positive And Negative Posts
Sense Lead Harness Connection 10.3 System with Dual or Multiple Positive and Negative Posts Systems may have dual or multiple positive and negative posts to connecting to sense lead harnesses. The red and black leads of the harness attach to the corresponding terminals of the battery (red- positive, black-negative). -
Page 34: Fused Load Lead Harness Connection
Fused Load Lead Harness Connection 11. Fused Load Lead Harness Connection There is a maximum of 20 load connections available. The quantity used is dependent on the battery configuration. The installation kit will include the appropriate quantity of harnesses for the configuration ordered. -
Page 35: Ambient Temperature Sensor Connection
Ambient Temperature Sensor Connection 12. Ambient Temperature Sensor Connection There is one ambient temperature sensor included with each unit. This sensor comes with a prefabricated harness with 12’ or 25’ of cable. Route the cable to the desired location and plug the connector into the rear of the unit. -
Page 36: Digital Inputs Connection
Digital Inputs Connection 13. Digital Inputs Connection There are provisions for three separate digital inputs. These can be configured to operate in two different ways. Refer to Digital Input Configuration section on page 8-1 for configuration details. To connect the device monitored, connect to one of the three inputs located on the rear of the unit. If only a switch "open/close contact"... -
Page 37: Rs-485 Communication Connection
RS-485 Communication Connection 14. RS-485 Communication Connection Communication between the UXTM and remote controllers is accomplished through the RS-485 port. The unit has four RS-485 terminals. When multiple units are used together or with another remote controller, these modules can be networked together using the RS-485 terminals. -
Page 38: Fiber Optic Communication Connection
To connect to a UXCM, use the supplied fiber optic cable (if option is installed) and connect the TX of the UXCM to the RX of the UXTM and then the TX of the UXTM to the RX of the UXCM. -
Page 39: Network Communication Connection
Network Communication Connection 16. Network Communication Connection The LAN network connector allows the UXTM to be connected to a Eithernet network. From an existing network, connect the network cable to the LAN connector on the UXTM. Figure 21 - Network Connection 16.1 Network Protocols Supported... -
Page 40: Alarm Contact Connection
Alarm Contact Connection 17. Alarm Contact Connection There is one Form C alarm contact. This contact has three connections: COM (common), NC (normally closed) and NO (normally open). Connection can be made directly to the facility's alarm reporting system. If multiple units are used, then these contacts can be connected in series or parallel, depending on the requirements for the facility's NC or NO. -
Page 41: Installing Strain Relief Kit
The alignment groove on the bracket will mate with the tab on the rear of the UXTM unit. Move the bracket into place, lifting the wire bundle and secure the bracket with the supplied mounting screws. The wires should then be routed over the bracket’s edge and secured in place using the strain relief bracket as shown in the diagram below. -
Page 42: Drawings
Drawings 19. Drawings The following UXTM drawings are for reference only. A package of full size drawings will be part of the materials received with the UXTM device. 4200-097 19-1 Revision 1.06... - Page 43 Drawings 4200-097 19-2 Revision 1.06...
- Page 44 Drawings 4200-097 19-3 Revision 1.06...
- Page 45 Drawings 4200-097 19-4 Revision 1.06...
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Page 46: Index
Index 20. Index 12’ Ambient Temperature Sensor 5-2 Part Number 15 AMP SB Fuse 5-2 3703–006–fiber optic cable 5-1 4 Pin Connector for Terminating Harnesses 5-2 KIT–3703–015–fiber optic polishing kit 5-2 Alarm Contact Connection 17-1 Power Setting 8-3, 8-4 Ambient Temperature Input 12-1 Power Setting Selection 8-3 Ambient Temperature Sensor Connection 12-1 Power Settings Switch Location 8-4...
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