Related Manuals for Alber Universal Xplorer UXIM
Summary of Contents for Alber Universal Xplorer UXIM
- Page 1 Alber Universal Xplorer Industrial Monitor (UXIM) Battery Monitor Installation Guide Vertiv Corporation 1050 Dearborn Drive Columbus, OH 43085 Tel: (954) 377-7101 www.vertivco.com 590-2108-501A/SL-29423/4200-106...
- Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
- Page 3 Vertiv Customer Service Vertiv Customer Service is available Monday to Friday, 8:00AM to 4:30PM Eastern Time. Telephone: (954) 377-7101 Email: alber-service@vertivco.com Website: www.vertivco.com Corporate Office Address: Vertiv Corporation 1050 Dearborn Drive Columbus, OH 43085 USA 590-2108-501A/SL-29423/4200-106 Revision 3...
- Page 4 590-2108-501A/SL-29423/4200-106 Revision 3...
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Page 5: Table Of Contents
Table of Contents Safety Information ........................ 1-1 General .......................... 1-1 Document Symbols ....................... 1-1 Safety Symbols ......................1-1 Product Safety Practices ....................1-2 Preventive Maintenance ....................... 2-1 Visual Inspection ......................2-1 System Component Cleaning ..................2-1 Sense Lead and Ring Terminal Cleaning ..............2-1 Internal Component Replacement ................. - Page 6 Ambient Temperature Sensor Connection ..............13-1 Digital Inputs Connection ....................14-1 RS-485 Communication Connection ................15-1 Fiber Optic Communication Connection ................ 16-1 Network Communication Connection ................17-1 17.1 Network Protocols Supported .................. 17-1 Parameter Alarm Connection ..................18-1 Hardware Alarm Connection ..................19-1 UXIM Specifications ......................
- Page 7 List of Figures Figure 1 - Typical System Connection ..................3-2 Figure 2 - Exposed Post Tab Washer Assembly ................7-1 Figure 3 - Recessed Post Tab Washer Assembly................. 7-2 Figure 4 - Digital Input Jumper Locations ................... 8-2 Figure 5 - RS-485 Jumper Locations ................... 8-3 Figure 6 - Optional Flush Mount Kit Mounting ................
- Page 8 List of Tables Table 1 - Installation Task List ....................4-1 Table 2 - Model Number Description ..................5-1 Table 3 - Inventory List ....................... 5-3 Table 4 - Digital Input Modes ...................... 8-1 Table 5 - Digital Input Jumper Settings ..................8-1 Table 6 - Cell Measurement Specifications ................
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Page 9: Safety Information
Safety Information 1. Safety Information 1.1 General The protective features of this product may be compromised if it is used in a manner not specified in this guide and/or related operation or installation instructions. This manual describes general installation of the system. -
Page 10: Product Safety Practices
Safety Information 1.4 Product Safety Practices The following describe safety practices particular to the installation or operation of the product. Equipment Service Proper installation and testing are essential to the correct functioning of the system. If you have questions, contact Vertiv and request monitor assistance. Except as explained in this manual, do not attempt to service Vertiv equipment. - Page 11 Safety Information Insulation Rating For Wires Use only wire supplied with the installation kit. Ventilation Never block equipment ventilation ports or openings. The equipment must have adequate ventilation to prevent overheating. Ensure equipment is operated within specified temperature and humidity ranges. 4200-106 Revision 3...
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Page 12: Preventive Maintenance
Preventive Maintenance 2. Preventive Maintenance This section describes preventive maintenance for the UXIM system. 2.1 Visual Inspection Visually inspect all monitor system components for damaged or frayed power cords and cables and for damaged component panels, controls, and connectors. When damage is detected, remove the equipment from service until the damage is repaired. -
Page 13: System Overview
System Overview 3. System Overview The Universal Xplorer Industrial Monitor (UXIM) is a stationary battery monitor designed for use in Industrial or Utility applications. With standard configurations specifically designed for Utility Substations, make it ideal for NERC compliancy. Each monitor is considered a stand-alone system, in that no external computer is required for normal operation with standard provisions to integrate to customer owned Building Management or Enterprise Systems. -
Page 14: Figure 1 - Typical System Connection
System Overview Figure 1 - Typical System Connection 4200-106 Revision 3... -
Page 15: System Installation
System Installation 4. System Installation Note: The UXIM must be installed in a restricted access location. UXIM installation requires nothing more than standard hand tools, cutters, strippers and screwdrivers. If the unit is to be wall mounted, a drill will also be required. The following is a list of the steps required for successful UXIM system installation. -
Page 16: Materials Received List
Materials Received List 5. Materials Received List The following is a list of material that may have been received with your shipment. Refer to the packing slip delivered with the equipment for a complete list of materials supplied. Vertiv suggests you inventory all materials to ensure the order is complete. - Page 17 Materials Received List Materials Received List (continued) Part Number Photo/Drawing Description 1102-553-25 25’, 50’, 75’ or 100’ Single Ambient Temperature Sensor harness 1102-553-50 One single ambient Temperature sensor 1102-553-75 harness per system 1102-553-100 Or optionally, a double ambient temperature sensor can be ordered. Contact your Vertiv Sales representative 1102-554-25 for details.
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Page 18: Table 3 - Inventory List
Materials Received List Materials Received List (continued) Part Number Photo/Drawing Description 1102-555 10K 0.1% Resistor Sense Lead Assembly 136 resistor sense leads per system 2120-164 Single Tab Washer (5/16”) 140 tab washers per system 2027-029 UXIM Configurator Software installation KIT 1400-531 Flush mounting kit (Optional) Contact your Vertiv Sales representative for details. -
Page 19: System Installation Considerations
System Installation Considerations 6. System Installation Considerations This section describes items that should be considered before installing the UXIM system. 6.1 Disconnect Device The Pulsed Load Lead harness which plugs into the Resistance Steps connector is the primary disconnect device. Unplug this connector to disconnect power from the UXIM. 6.2 Equipment Location Consider the placement of the equipment in the event service is required. -
Page 20: Installation Of Tab Washers
Installation of Tab Washers 7. Installation of Tab Washers Tab washers allow connection of the monitoring system to the battery. Standard tab washers accommodate 5/16” hardware. The tab washer location and quantity depend on the system configuration. The actual placement of these tab washers in relation to the battery post and existing hardware is critical. -
Page 21: Figure 3 - Recessed Post Tab Washer Assembly
Installation of Tab Washers Figure 3 - Recessed Post Tab Washer Assembly To determine tab washer placement, refer to the Configuration Connection Diagram in the back of this manual. Locate the desired configuration that will be installed. Using the wiring diagram, install the appropriate tab washer(s) on each required post. -
Page 22: Unit Configuration
Unit Configuration 8. Unit Configuration 8.1 Digital Input Configuration Each digital input can be configured either for a voltage or contact closure input. Refer to the table below. Note: Digital input configuration should only be performed by a qualified technician. Contact Technical Support for details. -
Page 23: Figure 4 - Digital Input Jumper Locations
Unit Configuration The location of the jumpers is shown in the figure below. The factory does not have the jumpers inserted. Figure 4 - Digital Input Jumper Locations 4200-106 Revision 3... -
Page 24: Rs-485 Termination
Unit Configuration 8.2 RS-485 Termination A jumper on the circuit board is used for selecting a termination resistor for RS-485 connection. In most cases, RS-485 termination is not necessary because maximum baud rate is 19200 bps (default is 9600). RS-485 termination is recommended when intermittent communications occur. RS-485 termination is enabled when the jumper is across Pins 1 and 2 of JP7 (not the factory default setting). -
Page 25: Equipment Mounting
Equipment Mounting 9. Equipment Mounting The equipment can accommodate two types of mounting: 19” rack mount or flush mount. Standard mounting is 19” rack mounting. For 23” rack mounting, 1U rack reducing brackets are commercially available and would be required. 9.1 Flush Mounting Kit (Optional) If the flush mount option is required, optional angle brackets will need to be installed on each side of the unit. -
Page 26: Sense Lead Harness Connections
Sense Lead Harness Connections 10. Sense Lead Harness Connections Refer to the Wiring Schematic Diagram located at the rear of this manual to determine the routing path from each Sense Lead harnesses’ connection point (J1-J8) on the equipment to the required cell voltage sense point on the battery. -
Page 27: Figure 7 - Voltage Sense Lead Connections To Battery
Sense Lead Harness Connections Figure 7 - Voltage Sense Lead Connections to Battery XX= cable length Caution: When a load lead wire connects to the same point as a voltage sense lead, the load lead wire must be the closest to the cell's post. Verify the fuse is a 15A Slo-Blo. 4200-106 10-2 Revision 3... -
Page 28: Systems With Dual Or Multiple Positive And Negative Posts
Sense Lead Harness Connections 10.2 Systems with Dual or Multiple Positive and Negative Posts Systems that use dual or multiple positive and negative post interconnections require connection of the sense lead harnesses using the following guidelines. The positive sense lead wires (solid colors) and negative sense lead wires (white with colored stripe) of the harness attach to the corresponding positive and negative terminals of the battery in a way that will monitor as many strap connections as possible. -
Page 29: Fused Resistance Load Lead Harness Connections
Fused Resistance Load Lead Harness Connections 11. Fused Resistance Load Lead Harness Connections There is a maximum of seven load connections available. To identify connection locations, refer to the Resistance Steps section of the UXIM Wiring Schematic drawing at the back of this manual. This drawing shows exact locations where these cables connect to the battery for each supported configuration. - Page 30 Fused Resistance Load Lead Harness Connections The fused load lead will be positioned on a single tab washer. In situations where there are sense and load leads at the same location, it is critical that the load connection be placed closest to the battery post.
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Page 31: Charger Cable Resistance Reading Connection
Charger Cable Resistance Reading Connection 12. Charger Cable Resistance Reading Connection There is one 25’, 50’, 75’ or 100’ Charger Cable Resistance Reading harness included with each unit. From the UXIM, the Charger Cable Sense Lead cables are routed to the installation locations shown in the diagram below. -
Page 32: Ambient Temperature Sensor Connection
Ambient Temperature Sensor Connection 13. Ambient Temperature Sensor Connection There is one ambient temperature sensor included with each unit. This sensor comes with a prefabricated harness with 25’, 50’, 75’ or 100’ of cable. Route the cable to the desired location to capture ambient room temperature and plug the connector into the rear of the unit. -
Page 33: Digital Inputs Connection
Digital Inputs Connection 14. Digital Inputs Connection There are provisions for three separate digital inputs. These can be configured to operate in two different ways. Refer to Digital Input Configuration section on page 8-1 for configuration details. To connect the device monitored, connect to one of the three inputs located on the rear of the unit. If only a switch "open/close contact"... -
Page 34: Rs-485 Communication Connection
RS-485 Communication Connection 15. RS-485 Communication Connection There are two RS-485 ports available for communications between the UXIM and remote controllers (BMS) or accessory modules (not currently supported). Each of these ports is labeled 1 and 2. When connecting to a remote controller, connect the A & B connection of port 1 to the remote controller. When multiple units are used together and need to be connected to a remote controller, these modules can be networked together using the RS-485 (1) terminals A &... -
Page 35: Fiber Optic Communication Connection
Fiber Optic Communication Connection 16. Fiber Optic Communication Connection The Fiber Optic ports are an optional communications port used to connect to a BDSU Linker module - UXCM. When integrated with a UXCM, the UXIM will inherit a host of advanced features outlined in the BDSU Product Description Guide. -
Page 36: Network Communication Connection
Network Communication Connection 17. Network Communication Connection The LAN network connector allows the UXIM to be connected to a Eithernet network. From an existing network, connect the network cable to the LAN connector on the UXIM. Figure 15 - Network Connection 17.1 Network Protocols Supported There are several protocols supported by the network interface and will require specific ports to be opened up on the network. -
Page 37: Parameter Alarm Connection
Parameter Alarm Connection 18. Parameter Alarm Connection The Parameter Alarm Form C alarm provides notification if a monitored parameter exceeds any of the programmed thresholds. This contact has three connections: • NC (normally closed) • NO (normally open) • COM (common) Connection can be made directly to the facility's alarm reporting system. -
Page 38: Hardware Alarm Connection
Hardware Alarm Connection 19. Hardware Alarm Connection The Hardware Alarm Form C alarm contact provides notification if a hardware failure has been detected within the UXIM. This contact has three connections: • NC (normally closed) • NO (normally open) • COM (common), Connection can be made directly to the facility's alarm reporting system. -
Page 39: Uxim Specifications
UXIM Specifications 20. UXIM Specifications 20.1 UXIM System Specifications Safety Approvals • UL61010-1 • EN61010-1 • IEC61010-1 EMC Approvals • EN61326-1 • FCC part 15 class A Operating Environment • Temperature Range: 0ºC to 40ºC (32ºF to 104ºF) • Humidity Range: 0% to 80% RH (non-condensing) at 5ºC to 31ºC, 0% to 50% RH (non condensing) at 31ºC to 40ºC •... -
Page 40: Cell Measurements
UXIM Specifications 20.2 Cell Measurements This section describes cell measurement specifications. Parameter Tolerance Cell Voltage 0 to 3V, 0.1% 2mV Internal Cell Resistance 0 to 32,000µ, 5% of reading ±2 Intercell Resistance 0 to 5000µ, 5% of reading ±5 Intertier/charge cable Resistance 0 to 5000µ, 5% of reading ±5... -
Page 41: Uxim Drawings
UXIM Drawings 21. UXIM Drawings Figure 18 - UXIM Wiring Schematic Diagram 4200-106 21-1 Revision 3... -
Page 42: Index
Index 22. Index 12’ Ambient Temperature Sensor 5-2 Multiple Positive and Negative Posts 10-3 15 AMP SB Fuse 5-2 Network Protocols 17-1 Alarms 20-1 Note 1-1 Ambient Temperature 20-2 Operating Damaged Equipment 1-2 Ambient Temperature Input 13-1 Operating Environment 20-1 Ambient Temperature Sensor Connection 13-1 Packaging 20-1 Battery String Isolation 6-1...
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