Antunes, AJ Roundup VCT-1000 Owner's Manual
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Antunes, AJ Roundup VCT-1000 Owner's Manual

Antunes, aj. & co. vertical contact toaster owner's manual vct-1000
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MANUFACTURING
NUMBERS:
9210700
9210702
9210704
9210706
9210708
9210710
9210712
9210714
9210716
9210720
9210722
®
US
C
P/N 1010807 Rev. E 06/06
VERTICAL CONTACT
TOASTER
Models VCT-1000
Owner
s Manual
'

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  • Page 1 MANUFACTURING NUMBERS: 9210700 9210702 9210704 9210706 9210708 9210710 9210712 9210714 9210716 9210720 9210722 ® P/N 1010807 Rev. E 06/06 Owner VERTICAL CONTACT TOASTER Models VCT-1000 s Manual ’...

  • Page 2: Table Of Contents

    Operating Instructions ... 10 Safety Features ... 10 General The Vertical Contact Toaster, Model VCT-1000, is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated Platen at the same time. Buns are...

  • Page 3: Service/Technical Assistance

    OWNER INFORMATION (continued) Service/Technical Assistance If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.

  • Page 4: Important Safety Information

    VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING GENERAL WARNING. Indicates informa- tion important to the proper operation of the equipment.

  • Page 5: Specifications

    IMPORTANT SAFETY INFORMATION (continued) • WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. - Electrical ground is required on this appliance. - Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

  • Page 6: Dimensions

    VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Dimensions 10-3/4” 20-5/16” (237.1 mm) (516.0 mm) 23-7/32” (590.0 mm) 22-11/16” (576.2 mm) 9-3/4” (248.0 mm) P/N 1010807 Rev. E 06/06...

  • Page 7: Installation

    Unpacking 1. Remove unit and all packing materials from ship- ping carton. 2. Open the large box. It should contain: • Bun Feeder (Figure 1). • Bun Chute (Figure 2) • 2 Release Sheets (Figure 1). • Authorized Service Agency Directory •...

  • Page 8: Installing The Optional Belt Wraps And Roller Tensioners

    VERTICAL CONTACT TOASTER Installing the Optional Belt Wraps and Roller Tensioners NOTE: Beltwraps and Roller Tensioners are REQUIRED on models with manufacturing number 9210716 and 9210722. INSTALLING BELT WRAPS NOTE: Depending on toaster usage and how well they are cleaned daily, the Belt Wraps should last between 3 - 6 months.

  • Page 9: Equipment Setup

    Equipment Setup When placing the toaster into service, pay attention to the following guidelines. • Make sure power to the unit is off and the toaster is at room temperature. • Do not block or cover any openings on the unit. •...

  • Page 10: Operation

    VERTICAL CONTACT TOASTER P/N 1010807 Rev. E 06/06...

  • Page 11: Maintenance

    CAUTION Turn the unit off, disconnect the power source and allow the unit to cool down 30 minutes before per- forming any service or maintenance on the unit. CAUTION To prevent damage to the unit, do not use abrasive cleaners on the Release Sheet or belt wrap. CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

  • Page 12: Replacing The Release Sheet (Every 4 - 6 Weeks)

    VERTICAL CONTACT TOASTER Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller Tensioners (Every 3 - 6 months) REPLACING BELT WRAPS NOTE: Depending on toaster usage and how well they are cleaned daily, the Belt Wraps should last between 3 - 6 months.

  • Page 13: Conveyor Belt Chains

    VERTICAL CONTACT TOASTER Rotation Upper Support Rod Large Link P/N 0800121 Small Link P/N 0800204 Figure 11. Removing Conveyor Belt Chain P/N 1010807 Rev. E 06/06...

  • Page 14: Replacing The Optional Roller Tensioners

    VERTICAL CONTACT TOASTER Replacing the Optional Roller Tensioners 1. Remove the acorn nuts and old roller Tensioner Assembly (Figure 12). 2. Replace Tensioner Assembly, and reassemble. 3. Make sure the spacers are placed inside the Tensioner arm. The spacers are smaller than the holes to allow the Tensioner to pivot freely.

  • Page 15: Troubleshooting

    To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. Problem No heat and conveyor Toaster is installed incorrectly.
  • Page 16 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Product is overly-toast- Temperature set too high. ed or Platen heat is too Bun Thickness Compression high or drop time is too Knobs set improperly. slow. Buns sticking on Release Sheet. Clean or replace Release Sheet according to the pro- Conveyor Cover Assembly not installed properly.

  • Page 17: Wiring Diagram

    WIRING DIAGRAM Pictorial Wiring Diagram VCT-1000 U N L E S S O T H E R W I S E S P E C I F I E D . * 1 6 G A . T F E - 2 0 0 ° C = 1 8 G A .

  • Page 18: Replacement Parts

    VERTICAL CONTACT TOASTER Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Rocker Switch Drive Motor Assy. REPLACEMENT PARTS Parts Identification Interlock Switch Drive Chain Rear Drive Sprocket Fan Blade Hi-Limit Control P/N 1010807 Rev. E 06/06...
  • Page 19 REPLACEMENT PARTS (continued) 92 (optional - use only with #93 P/N 1010807 Rev. E 06/06 VERTICAL CONTACT TOASTER Hinged Conveyor Cover with Optional Roller Tensioner Assembly.
  • Page 20 VERTICAL CONTACT TOASTER P/N 1010807 Rev. E 06/06...
  • Page 21 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010807 Rev. E 06/06...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description 0011266 Conveyor Belt (Consists of below) 0800204 1/2” Pitch Link, Small 0800121 3/4” Pitch Link, Large 2150117 Idler Shaft 0011609 Conveyor Cover Assy. (Includes #95) 0010475 Tensioner Assy. (Incl. #40, 76, 85) 0800332 Rod, Conveyor Cover 7000207...

  • Page 23: Optional Parts - Vct-1000

    Label, Dial Compression 1010773 Instruction Sheet (not shown) 2120107 Spacer, Aluminum 3080162 #8-32x1-1/4 Screw (not shown) P/N 1010807 Rev. E 06/06 VERTICAL CONTACT TOASTER OPTIONAL PARTS – VCT-1000         Qty. Item Part No.

  • Page 24: Limited Warranty

    Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been con- structed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of pur- chase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.

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