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Xte
ende
er,
batt
tery c
charg
User
manu
ual
XTH
H 30
000-
XTH
H 50
000-
XTH
H 60
000-4
XTH
H 80
000-4
Temp
peratu
ure se
Com
mmand
d mod
STUDER Inn
notec 2009 –
V3.1.0
51L
Unit
co
ger a
nd tra
-12
-24
-48
-48
nsor
dule
mbin
ning
ansfe
er sys
stem.
XTM
X
M 150
00-1
XTM
X
M 200
00-1
X
XTM
M 240
00-2
XTM
X
M 350
00-2
X
XTM
M 260
00-4
X
XTM
M 400
00-4
BTS
S-01
1
RCM
M-01
1
inve
erter,
12
12
24
24
48
48
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Table of Contents
Related Manuals for Studer XTH 3000-12
Summary of Contents for Studer XTH 3000-12
- Page 1 Unit mbin ning inve erter, ende batt tery c charg ger a nd tra ansfe er sys stem. User manu H 30 000- M 150 00-1 H 50 000- M 200 00-1 H 60 000-4 M 240 00-2 H 80 000-4 M 350 00-2...
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Page 3: Table Of Contents
Connecting the battery ......................... 14 4.5.1 Battery cable cross-section and DC protective devices ............. 14 4.5.2 Connecting the battery (Xtender side) ................... 15 4.5.3 Fuse mounting on battery positive pole (XTM only) .............. 15 4.5.4 Battery-side connection ...................... - Page 4 FIGURE ELEMENT'S (AC PART) ......................36 ELEMENTS OF CONNEXION CABINET (FIG 4A) ................37 CONTROL AND DISPLAY PARTS FOR THE XTENDER (FIG. 4B) ............38 MODEL IDENTIFICATION (FIG. 1B) ....................39 TABLE OF STANDARD CONFIGURATIONS ..................40 ...
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Page 5: Introduction
It contains all the necessary information relating to the functioning of the inverters / chargers in the Xtender series. The setting up of such a system requires special expertise and may only be carried out by qualified personnel familiar with the applicable local regulations. -
Page 6: Conventions
Cases of damage arising from the following causes are notably excluded from the warranty: Surge voltage on the battery input (for example, 48 V on the battery input of an XTH 3000-12) Incorrect polarity of the battery... -
Page 7: Exclusion Of Liability
This manual contains important safety information. Read the safety and working instructions carefully before using the Xtender. Adhere to all the warnings given on the device as well as in the manual, by following all the instructions with regard to operation and use. -
Page 8: Precautions For Using The Batteries
STUDER Innotec Xtender In the event of use in motorised vehicles, the Xtender must be protected from dust, splash water and any other humid condition. It must also be protected from vibration by installing absorbent parts. 2.4.2 Precautions for using the batteries Lead-acid or gel batteries produce a highly explosive gas with normal use. -
Page 9: Fastening
ASTENING The Xtender is a heavy unit and must be mounted to a wall designed to bear such a load. A simple wooden panel is insufficient. The Xtender must be installed vertically with sufficient space around it to guarantee adequate ventilation of the device (see figs. - Page 10 In all cases, the PE conductor for the equipment must at least be connected to the PE for all equipment in protection class I upstream and downstream of the Xtender (equipotential bonding). It is mandatory that the legislation in force for the application concerned be adhered to.
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Page 11: Device Connection Compartment
STUDER Innotec Xtender 3.6.2 Device connection compartment The unit’s connection compartment must remain permanently closed when in operation. It is imperative to close the protection cap on the connection terminals after each intervention in the device. After opening, check that all sources of AC and DC voltage (batteries) have been disconnected or put out of service. -
Page 12: Cabling
Only on XTM. See chap. 6.4.3 – p.28 4 CABLING The connection of the Xtender inverter / charger is an important installation step. It may only be carried out by qualified personnel and in accordance with the applicable local regulations and standards. The installation must always comply with these standards. -
Page 13: Choice Of System
ARTHING SYSTEM The Xtender is a protection class I unit, which is intended for cabling in a grid type TT, TN-S or TNC-S. The earthing of the neutral conductor (E) is carried out at a sole installation point, upstream of the RCD circuit breaker (D). -
Page 14: Mobile Installation Or Installation Connected To The Grid Via Plug Connector
In a fixed installation where the neutral is connected to the earth at a single installation point upstream of the Xtender, it is permissible to carry out a connection of the neutrals in order to preserve an unchanged earthing system downstream, independent of the operating mode of the Xtender. -
Page 15: Recommendations For Dimensioning The System
On the other hand, the Xtender must have a battery capacity that is large enough to be able to take full advantage of the performance of the equipment. The minimum capacity of the batteries (expressed in Ah) is generally dimensioned in the following way: five times the rated power output of the Xtender / the battery voltage. -
Page 16: Wiring Diagrams
Lead batteries are usually available in 2 V, 6 V or 12 V block types. In the majority of cases, in order to obtain an operating voltage that is correct for Xtender usage, several batteries must be connected in series or in parallel depending on the circumstances. -
Page 17: Connecting The Battery (Xtender Side)
Xtender ven if the un nit is halted b by the main n on off com mmand (1). User manu... -
Page 18: Earthing The Battery
STUDER Innotec Xtender s of the co onnection o of the batte ery, it is ne ecessary to check tha t the confi guration alues of t he Xtende er are con nform to the recom mmendation ns of the... -
Page 19: Connecting The Ac Supply Sources
. Check tha at the rated voltage of the source correspond ds to the rat ted voltage e (34) of the Xtender sp pecified on t the type pla ate (fig. 3b) The source e must be c connected to the inpu ut terminals marked “A... -
Page 20: Connecting The Remote Command Module Rcm10 (Xtm Only)
The Power up of the X Xtender mu ust be carrie ed out in the e order give en below. A Any Power o off must be carried out t in the reve erse order. -
Page 21: Description And Functioning
STUDER Innotec Xtender 6 DESCRIPTION AND FUNCTIONING IRCUIT DIAGRAM ESCRIPTION OF THE MAIN FUNCTIONS 6.2.1 Inverter The Xtender is equipped with a high-performance inverter which supplies a perfect and very User manual V.3.1.0... -
Page 22: Automatic Load Detection
When the Xtender is operating the LED “ON” (43) is glowing. When the Xtender is in inverter mode, the LED “AC out” (46) is glowing. If it flashes, the inverter is in “load search” mode (see following chapter “Automatic load detection”). -
Page 23: Battery Charger
6.2.3.1 Fast voltage loss detection mode (fast transfer) When the Xtender is connected to the public grid or to a generator supplying stable and clean AC voltage, a fast voltage loss detection mode {1435} can be used. In this mode, perturbation or lack of voltage of less than 1 millisecond can be detected, switching the unit in inverter mode immediately. -
Page 24: Limiting The Input Current By Limiting The Charger Current
STUDER Innotec Xtender Fig. 3a: C Charge cyc cle example e with input currant limi tation “sma art boost” If the BTS-0 01 tempera ature senso or is used, t the voltage e adjustmen nt threshold ds for the b... -
Page 25: The Inverter As Source Backup ("Smart Boost" Function)
AC source to be available at the output. If you have, for example, a 5 kW (22 A) source and an Xtender of 5 kW, the power available at the output will be 10 kW. The downstream cabling must therefore be dimensioned accordingly. In this example, the output cable must be dimensioned to support a current of 45 A. -
Page 26: Battery Protection
In this case, the device will automatically limit its power output as long as this abnormal situation persists. The Xtender is protected from reverse polarity by means of an external fuse installed on the battery. 6.2.10 Auxiliary contacts The Xtender has two dry reversing contacts that are potential-free. -
Page 27: The Real Time Clock
In multi-unit configurations (see below) the chosen functionality must be the same in every unit in the system. Only one unit can be wired to apply the function to every Xtender in the system. If the entry command is used as an emergency stop, (all functions halted) it has to be wired on the unit with the highest serial number (master). -
Page 28: Three-Phase System
(10). It is vital to determine and select the phase for each Xtender. If the grid is not available at the input of the master unit (phase 1), all the units of the system will switch to inverter mode. -
Page 29: Combined System
A combination of more than one inverter on only one (or two) phase is also possible. for example, it’s possible to build up one powerful phase for the most single phase consumer and the 2 other phases with only one Xtender each for the 3 phase (motor) application as in the example Fig 15 Appendix I It is therefore possible to combine up to nine Xtenders by running three Xtenders in parallel in a three-phase grid. -
Page 30: Bts-01 Temperature Sensor
CC-02/03 re mote contr rols can be connected d in series o n the comm munication bus of one Xtender o or an Xten der multi-in nverter syst tem. In a system co omprising a a single Xt ender, the... -
Page 31: Control
RCM-10. ISPLAY AND CONTROL PANEL The Xtender has a ON/OFF button and light indicators at the front of the unit, allowing clear identification of the operating mode. (41) The ON/OFF button allows the start-up or complete stop of the system. In the systems comprising several units, each unit is started or stopped individually. - Page 32 {1122}. configuration {1121}. see chap. 6.2.9 – p. 24 In this case, the Xtender remains in operation in inverter mode until the output power decrease below the input limit and does not allow the transfer relay to close. You must No transfer.
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Page 33: Maintenance Of The Installation
(see chap. 6.2.5 p. 22). If the input current is exceeded nevertheless, the Xtender goes back to inverter mode (transfer relay open) and the indicator (42) will keep flashing as long as the user current exceeds the limit value of the input current {1107}. -
Page 34: Ec Declaration Of Conformity
STUDER Innotec Xtender 10 EC DECLARATION OF CONFORMITY The inverter and accessories described in this manual comply with the following directive and standards: Dir. 89/336/EEC: EN 61000-6-1, EN 61000-6-3, EN 55014, EN 55022, EN 61000-3-2, 62040-2, LVD 2006/95/ EEC : EN 62040-1-1, EN 50091-2, EN 60950-1. -
Page 35: Comments Of Annexes' Figures
Description and comment Dimensioning table for the downstream protection device (F). This table helps to size the Xtender upstream and downstream protection devices. Due to the source assistance function, it should be outlined that the downstream protection can be of higher gauge than the upstream one. - Page 36 (B) must be the same for all inverters in parallel in the same phase. Variant: The sum of the lengths of the cables (A1) + (B1) of Xtender 1 must be the same as the sum of the lengths of the cables (A1) + (B1) of Xtender 2, and ditto for Xtender 3 The AC input for each Xtender must be protected individually by a protection device (H) of the appropriate size.
- Page 37 Example of cabling of 9 Xtenders in three-phase and parallel – DC part in star formation Connection of remote controls RCC-02/03 At a Xtender or at a system with several Xtender maximally 3 remote controls can be attached. 12 DRAWING’S ELEMENTS (DC PART) Elem.
- Page 38 “I AC in” given on the type plate of the unit Fig. 1b (35). If the Xtender is connected to an AC source by means of a plug, the connection cable must not exceed a length of 2 m, and the socket Connection must remain permanently accessible.
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Page 39: Elements Of Connexion Cabinet (Fig 4A)
This connection is deactivated by default. In may be used in certain specific cases for automatically re-establishing the neutral system type Automatic TT (TNC, TNS, TNC-S) when the Xtender is in inverter mode. The earth-neutral activation is carried out via RCC-02/03 remote control configuration connection {1485}. -
Page 40: Control And Display Parts For The Xtender (Fig. 4B)
Full tightening of the top fastening fastening screw. screw may be required in mobile application or in case of heavy vibration support apparatus. 15 CONTROL AND DISPLAY PARTS FOR THE XTENDER (FIG. 4B) See chapter 7.2 - p. 29. Pos. Denomination Description Comments ON/OFF button... -
Page 41: Model Identification (Fig. 1B)
STUDER Innotec Xtender Pos. Denomination Description Comments Light indicator This indicator is glowing continuously when an showing alternative voltage of 230V is present at the device AC out presence of a output. It flashes when the device is in “load search”... -
Page 42: Table Of Standard Configurations
1111 Automatic startup at power up 1112 Inverter frequency 50 / 60 1121 Maximum DC voltage for stopping the Xtender V/cell 2.84 1126 Source assistance (Smart Boost) permitted 1138 Battery charge current Battery voltage correction according to the temperature mV/°C/... - Page 43 STUDER Innotec Xtender No. of Fact. Mod. Denomination / description Units config. value value 1261 Auxiliary contact 1 activated by power 2 1262 Power 2 above which auxiliary contact 1 is activated 1263 Duration of power 2 for activating auxiliary contact 1 min.
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Page 44: Technical Data - Xth
STUDER Innotec Xtender 18 TECHNICAL DATA – XTH **** concerns -01 model (120Vac range) (for all models except the XTH 8000-48) Model XTH 3000-12 XTH 5000-24 XTH 6000-48 XTH 8000-48 Inverter Rated battery voltage 12 V 24 V 48 V... - Page 45 STUDER Innotec Xtender Model XTH 3000-12 XTH 5000-24 XTH 6000-48 XTH 8000-48 General data 2 independent contacts 16 A - 250 Vac (potential-free 3 points) Auxiliary contacts ****2 independent contacts 16 A - 140 Vac (potential-free 3 points) Maximum transfer relay current...
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Page 46: Technical Data - Xtm
STUDER Innotec Xtender 19 TECHNICAL DATA – XTM **** concerns -01 model (120Vac range) XTM model 1500-12 2000-12 2400-24 3500-24 2600-48 4000-48 Inverter Rated battery voltage Input voltage range 9.5 - 17V 19 - 34V 38 - 68V Continuous power @ 25 °C... - Page 47 STUDER Innotec Xtender XTM model 1500-12 2000-12 2400-24 3500-24 2600-48 4000-48 General data 2 independent contacts 16 A - 250 Vac (potential-free 3 points) Auxiliary contacts ****2 independent contacts 16 A - 140 Vac (potential-free 3 points) Maximum transfer relay...
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Page 48: Notes
STUDER Innotec Xtender 20 NOTES V.3.1.0 User manual... - Page 49 STUDER Innotec Rue des Casernes 57 1950 Sion – Switzerland Tél : +41(0) 27 205 60 80 Fax : +41(0) 27 205 60 88 info@studer-innotec.com www.studer-innotec.com...