Table of Contents
Advertisement
Service Manual
Revision 01 Jan 2013
All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from
any errors or omissions. Furthermore, no part may be reproduced, used or collected with the exception
of that authorised in writing or in accordance with a contractual agreement.
Advertisement
Table of Contents
Related Manuals for Saeco Estrosa
Summary of Contents for Saeco Estrosa
- Page 1 Service Manual Revision 01 Jan 2013 All parts of this document are the property of Saeco International Group. All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or collected with the exception...
-
Page 2: Table Of Contents
User instructions Operation, cleaning and maintenance Operating logic 4.1.1 Water circuit 4.1.2 Exploded view of a water circuit in Estrosa and Carezza 4.1.3 Exploded view of a water circuit 4.1.4 Hydraulic diagram in Estrosa and Carezza 4.1.5 Hydraulic diagram 4.2.1 Wiring diagram in Estrosa and Carezza 4.2.2 Wiring diagram... - Page 3 7.1.6 Boiler 7.1.7 Shower and valve 7.1.8 Steam pipe 7.2.1 Outer elements Carezza/Estrosa 7.2.2 Pump Estrosa/Carezza 7.2.3 Boiler support assembly Estrosa/Carezza 7.2.4 Steam knob Estrosa/Carezza 7.2.5 Steam pipe Estrosa/Carezza 7.2.6 CPU/power card Estrosa/Carezza 7.2.7 Keyboard card Estrosa/Carezza 7.2.8 Filterholder locking ring Estrosa/Carezza...
-
Page 4: Introduction
CHAPTER 1 INTRODUCTION SAECO MANUAL MACHINES... -
Page 5: Documentation Required
Besides standard equipment, the following tools are required: Qty. Description Notes Screwdriver Pliers for Oetiker clamps AC - DC - Vdc tester Digital thermometer Scale Limit > 150°C SSC (Saeco Service Center) Programmer (for programming and diagnosis mode) Allen wrench Hexagonal spanner Material Description Notes Thermal grease Thermal resistance >... -
Page 6: Service Policy
YES, to consult the specifi c exploded-view of the Only for OOW repairs CARAFE Thermal Carafe on website YES, to consult the specifi c exploded-view of the MILK ISLAND Only for OOW repairs Milk Island on website SAECO Page / 06... -
Page 7: External Machine Parts In Manual Machine
1.6.1 External machine parts in manual machine Hot water/steam dispensing knob ON/OFF switch Selection knob Water tank Hot water/steam Pressurised dispensing pipe fi lter holder Nozzle Drip tray+grille Spherical Cappuccino maker Some machines have the spherical cappuccino maker instead of the nozzle SAECO Page / 06... -
Page 8: Internal Machine Parts In Manual Machine
MANUAL MACHINES 01 INTRODUCTION 1.6.2 Internal machine parts in manual machine Overpressure relief valve Thermostats Pump assembly Hot water/Steam Overpressure opening - closing valve knob rod Thermal protector Boiler assembly Filter holder ring Selection knob SAECO Page / 06... -
Page 9: External Machine Parts In Estrosa And Carezza
MANUAL MACHINES 01 INTRODUCTION 1.7.1 External machine parts in Estrosa and Carezza Support for cups Control panel Water Hot water /steam tank dispensing pipe Filter holder pressurised Cappuccinatore Power cable connector Grille Drip-tray Coffee measure 1/2 cup fi lter Led machine “ON”... -
Page 10: Internal Machine Parts In Estrosa And Carezza
MANUAL MACHINES 01 INTRODUCTION 1.7.2 Internal machine parts in Estrosa and Carezza Diagram hydraulic circuit FLOW SELECTOR Filter holder FAUCET pressurised BOILER Boiler Cold water Hot water/steam Boiler Water tank Pump Hot water/steam Coffee SAECO Page / 06... -
Page 11: Technical Specifi Cations
CHAPTER 2 TECHNICAL SPECIFICATIONS SAECO MANUAL MACHINES... -
Page 12: Descaling Frequency
Flow meter assembly Only in the single versions with the coffee amount setting Consumption: During the heading phase of 8,2A, during the brewing phase 8,5A Technical specifi cations Estrosa and Carezza Safety system: 2 one-shot thermostats 190° Coffee heat exchanger 1900 W 230V –... -
Page 13: Specifi Cation For The Measurement Of The Coffee Products Temperature
Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C Coffee Q.ty 70/120 gr. Temperature of 1st product 69°C ≤ 85°C Temperature of 2nd product 72°C ≤ 85°C Picture 1 Picture 2 SAECO Page / 02... -
Page 14: User Instructions
CHAPTER 3 USER INSTRUCTIONS SAECO MANUAL MACHINES... -
Page 15: Operation, Cleaning And Maintenance
With anti-scale fi lter Soft (up to 7°dH) 240 litres 480 litres Medium (7° - 14°dH) 120 litres 240 litres Hard (15° - 21°dH) 60 litres 120 litres Very hard 30 litres 60 litres (over 21°dH) SAECO Page / 01... -
Page 16: Operating Logic
CHAPTER 4 OPERATING LOGIC SAECO MANUAL MACHINES... -
Page 17: Water Circuit
FLOW METER THERMOSTATS BOILER FILTER HOLDER DISPENSING COFFEE HOT WATER/STEAM DISPENSING PIPE P.S.: Only the single coffee machines have a fl ow meter, which can set and save the amount of dispensed coffee via the control board. SAECO Page / 09... -
Page 18: Exploded View Of A Water Circuit In Estrosa And Carezza
MANUAL MACHINES 04 OPERATING LOGIC 4.1.2 Exploded view of a water circuit in Estrosa and Carezza THERMOSTATS BOILER OVERPRESSURE VALVE PUMP HOT WATER/STEAM DISPENSING PIPE SAECO Page / 09... -
Page 19: Exploded View Of A Water Circuit
MANUAL MACHINES 04 OPERATING LOGIC 4.1.3 Exploded view of a water circuit PUMP THERMOSTATS OVERPRESSURE VALVE BOILER HOT WATER/STEAM DISPENSING PIPE SAECO Page / 09... -
Page 20: Hydraulic Diagram In Estrosa And Carezza
MANUAL MACHINES 04 OPERATING LOGIC 4.1.4 Hydraulic diagram in Estrosa and Carezza SAECO Page / 09... -
Page 21: Hydraulic Diagram
MANUAL MACHINES 04 OPERATING LOGIC 4.1.5 Hydraulic diagram SAECO Page / 09... -
Page 22: Wiring Diagram In Estrosa And Carezza
MANUAL MACHINES 04 OPERATING LOGIC 4.2.1 Wiring diagram in Estrosa and Carezza SAECO Page / 09... -
Page 23: Wiring Diagram
MANUAL MACHINES 04 OPERATING LOGIC 4.2.2 Wiring diagram 4.2.3 Electrical diagram SAECO Page / 09... -
Page 24: Filter Holder
04 OPERATING LOGIC Filter holder Pressurised and mechanical fi lter holder Standard fi lter holder Spherical cappuccino maker and nozzle STEAM HOT WATER/STEAM PIPE FITTING STEAM AIR FLOW ADJUSTMENT NEEDLE HOT WATER/STEAM PIPE FITTING MILK FROTHED STEAM MILK SAECO Page / 09... -
Page 25: Flow Meter
To obtain a linear characteristic of its effectiveness, throughout the duration of the descaling process, the Bypass water is split according to the degree of hardness in a three-phase by-pass (A, B and C). See small picture. SAECO Page / 09... -
Page 26: Troubleshooting
CHAPTER 5 TROUBLESHOOTING SAECO MANUAL MACHINES... -
Page 27: Test Mode In Estrosa And Carezza
MANUAL MACHINES 05 TROUBLESHOOTING Test Mode in Estrosa and Carezza ENTER IN TEST MODE: The entering in Test mode is possible only disconnecting the machine from the main plug, opening the steam knob and pressing the coffee button and the rinsing button at the same time, connecting the machine to the main plug and keep pressed the buttons for 3 seconds. -
Page 28: Causes And Solutions
The seal of the boiler is dirty or worn Too much coffee in the fi lter holder P.S.: Refi ll the water circuit when the machine is fi rst used as well as when the water in the tank fi nishes. SAECO Page / 02... -
Page 29: Standard Inspections
CHAPTER 6 STANDARD INSPECTIONS SAECO MANUAL MACHINES... -
Page 30: Repair Schedule
Descaling cycle Adjustment CF Functional check Component Action Support/tool Water fi lter P/S/CF Water tank lip seal S/CF Pipes, fi ttings and Oetiker clamps ES/CF Hot water/steam circuit pump ES/TR/CF Water circuit D/CF Saeco descaler Wiring ES/CF SAECO Page / 02... -
Page 31: Final Inspection
Measuring Coffee adjustment purposes beaker Noise Standard The cream should Amount of Blow into the cup until come together cream the cream separates again completely Cream colour Hazel brown Hot water Dispense water Steam Dispense steam SAECO Page / 02... -
Page 32: Disassembly
CHAPTER 7 DISASSEMBLY SAECO MANUAL MACHINES... -
Page 33: Outer Elements
RIGHT and LEFT side covers RIGHT LEFT side cover RIGHT side cover. Remove the connection of the Remove the side covers (note the hooks by lifting them upwards on/off switch from the cover of the cover) SAECO Page / 08... -
Page 34: Controls Support
7.1.3 Boiler support Remove the water connections and loosen the screws as shown 7.1.4 Pump Loosen the overpressure valve Remove the pump from the supports SAECO Page / 08... -
Page 35: Boiler Thermostats
Loosen the screw as shown Shower shower, valve holder screw, screw of the channels (holes not blocked) valve holder and verify there is no limescale on any of the parts 7.1.8 Steam pipe Loosen the screws as shown SAECO Page / 08... -
Page 36: Outer Elements Carezza/Estrosa
MANUAL MACHINES 07 DISASSEMBLY 7.2.1 Outer elements Carezza / Estrosa steam knob water tank pannarello Remove the water tank, the water drip water drip tray tray, the grille, the steam knob and pan- and grille narello. Upper cover Loosen the screws as shown on the rear part of the... -
Page 37: Pump Estrosa/Carezza
7.2.3 Boiler support assembly Esrosa/Carezza Loosen the screws Remove the water and electric connections 7.2.4 Steam knob Esrosa/Carezza Remove the water connections Loosen the screws 7.2.5 Steam pipe Esrosa/Carezza Loosen the screws to remove the steam pipe Loosen the screws SAECO Page / 08... -
Page 38: Cpu/Power Card Estrosa/Carezza
MANUAL MACHINES 07 DISASSEMBLY 7.2.6 CPU/power card Estrosa/Carezza Loosen the screws as shown Remove the electric connections 7.2.7 Keyboard card Estrosa/Carezza Estrosa Loosen the screws as shown Loosen the screws, the electric con- nection and remove front panel as shown... -
Page 39: Filterholder Locking Ring Estrosa/Carezza
MANUAL MACHINES 07 DISASSEMBLY 7.2.8 Filterholder locking ring Estrosa/Carezza Remove the cover pulling Loosen the bolt it down Loosen the screws Remove the water connections SAECO Page / 08... -
Page 40: Un/Installing Oetiker Clamps
Un/installing Oetiker clamps 1) Boiler connection 2) Other connections Replacing the pipes 1) Use a suitable pair of pliers to remove the clamp (as shown in the picture) 2) Tighten the clamp as shown in the pictures SAECO Page / 08... -
Page 41: Notes
CHAPTER 8 NOTES SAECO MANUAL MACHINES... - Page 42 MANUAL MACHINES 08 NOTES SAECO Page / 01...