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wear
especially
the
piston
cup and
replace
If
worn
or
damaged
CLUTCH
SLAVE
CYLINDER
Aaembly 1nI1nsta11atJon
The
assembly
of the slave
cylinder
IS
carned
out
in
reverse
order
to
the
dismantling procedure
All moving
parts
should be
lubricated With brake flu Id and the
piston
cup soaked
In
brake
flUid pnor
to
assembly
The installation
IS a
reversal of the removal
procedure
Bleed the
hydraulic
clutch
system
and
adjUst
the free
play
of the clutch
withdrawal lever
as
descnbed below
CLUTCH WITHDRAWAL LEVER
Adjustment
Fig
F 20
Loosen the
locknut
screw
the
push
rod
fully
home whilst
turning the
adjustment
nut
and then
unscrew
by
1 3 4
turns to
give
an
end
play
of 20
2 3
mm
0079
009
In
on
the
Withdrawal lever giVing
a
clearance of about 1 3
mm
0
051
In
bet
en
the release
bearing
and the
diaphragm
spnng
fingers
or
t t e
release levers
depending
which
type
of clutch
IS
fitted
NOTE
The correct
adjustment
of the clearance is
essential
as
inSUffiCient
free travel between release
bearing
and clutch
can
cause
the clutch
to
slip
Excessive free travel
can
cause
failure
to
disengage
the clutch It
IS
also
Important
that the
clutch
dnven
plate
IS not worn
by
more
than 20
mm
008
In
In
thickness
from the
new
dimenSion of 7 8
mm
0 307
In
CLUTCH SYSTEM
Bleeding
Remove the rubber dust cap from the bleeder
screw on
the slalle
cylinder
and attach
a
clear
plastiC
bleeder hose
to
the
screw
Immersing the free end of the hose
Into
a
Jar
partially
filled
With clean brake flUid
Open
the bleeder
screw
by
3 4
turn
Fill
the flUid
reservoir
With
the
recommended
flUid
and
pump
clutch
pedal slowly
When all
air
has left the system
indicated
by
a
solid flow of
brake
flUid
Into
the Jar
tighten
the
bleeder
screw
on
a
downstroke of the
pedal
Remove the bleeder hose
replace
the
dust cap and
replenish
the flUid
reservOir
Technical
Data
Clutch pressu
re
springs
Free
length
52 3
mm
2 059
In
Fitted
length
load
292
mm
44
kg
1 15
In
97 Ib
Side distortion
5
mm
per 100
mm
02
In
per 3 94
In
PermiSSible deterioration of
spring force
15
Clutch driven
plate
Outer diameter
Inner diameter
Thickness of
facings
Total fnctlon
area
Thickness of clutch
plate
Free
86 90
mm
03386
03543
In
Compressed
765
795
mm
03012
03130
In
Number of
torsion
springs
6
PermiSSible
mln
depth
from nvet
head
to
facing
PermiSSible
run
out
of
clutch
plate
PermiSSible
free
play
on
splines
200
mm
7 87
In
13Omm
5 121n
35vm 0 141n
362 sq
em
56 11 sq
In
0 3
mm
0012
In
05
mm
020
In
04
mm
0016
In
42
Clutch release levers
Clearance between release
bearing
and
release levers
1 2
1 4
mm
0047
0055
In
Height
between
diaphragm
spnng and
flywheel
44 1
mm
1 732 to 039
In
Height
between release levers and
flywheel
505t 005mm
1988
002
In
Clutch
pedal
Pedal
height
In
rest
poSition
182
mm
7 17
In
RHO
207
mm
8 15
In
LHD
25
mm
0 984
In
15
kg
33lb
Free stroke of
pedal
Pedal
effort
Mastwr
cylinder
Diameter
Max
piston
clearance
1587
mm
5 8
In
o 13mm
0005
In
Pressure
plate
Perm
ISSlble
refaclng
1 0
mm
0 394
In
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