Azure Dynamics Transit Connect Electric Owner's Manual

Azure dynamics transit connect electric 2012 owner's guide supplement

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Page 2 Service Assistance And Supplemental Information For Vehicle Owners And Operators Azure Dynamics vehicles are sold and serviced through a network of authorized dealers who will assist you with any periodic maintenance or service required for your vehicle. The information contained in this publication was current at time of publication,.
Page 3: Table Of Contents
Introduction INTRODUCTION INSTRUMENT CLUSTER CLIMATE CONTROLS TIRES, WHEELS & LOADING DRIVING ROADSIDE EMERGENCIES CLEANING MAINTENANCE & SPECIFICATIONS SCHEDULED MAINTENANCE HIGH VOLTAGE BATTERY CHARGING...
Page 4: Introduction
ELECTRICAL OPERATION The Transit Connect Electric uses both High Voltage and Low Voltage systems. A conventional 12 V battery maintains normal vehicle systems, however it is maintained by the High Voltage Battery. All electrical power used comes from this High Voltage Battery, which is maintained by recharging the vehicle from an external source.
Page 5 Introduction VEHICLE HIGH VOLTAGE BATTERY CHARGING A charge port for external AC power is provided on the right side of the vehicle behind the filler door. An on-board charger is located under the hood and is electrically connected to the charge port and the High Voltage Battery. NOTE: Electric Vehicle Supply Equipment (EVSE) must be properly and safely connected to the electrical grid to ensure proper vehicle charging.
Page 6 Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions.
Page 7 Instrument Cluster Powertrain Service: This lamp will illuminate (solid) to indicate that the vehicle has logged a fault requiring service. The vehicle can continue to be driven; the Powertrain Service condition will be re-evaluated at the next key- cycle. Contact your authorized dealer as soon as possible. Charging Indicator: This lamp will illuminate while the High Voltage Battery is being charged if the key is in the II position (on).
Page 8: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES The following warning lights are located on the right side of the instrument cluster on the Speedometer face. ® ® AdvanceTrac This lamp illuminates when the AdvanceTrac is active. If the light remains on, contact your authorized dealer as soon as possible. Refer to the Driving chapter of the Ford Transit Connect Owner’s Guide for more information.
Page 9 Instrument Cluster WARNING: Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your authorized dealer. Driving extended distances with the parking brake engaged can cause brake failure and the risk of personal injury.
Page 10 Instrument Cluster Key-in-ignition warning chime: Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Park warning chime: Sounds when the transmission is not in Park, the driver’s door is opened and the ignition is off or in accessory position.
Page 11 Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Range Gauge: Marked in increments showing approximate range remaining in miles or kilome- ters based on stored vehicle usage history. The range gauge is active after the vehicle has been started. NOTE: The Range Gauge operates based on 400 miles of stored vehicle usage history.
Page 12 Instrument Cluster Temperature Gauge: High Voltage electrical components including the traction motor and High Voltage Battery are liquid cooled. The coolant temperature is maintained by the vehicle radiator and electric fans. At normal operating temperature, the needle will be in the normal range, below the red line and the H indicator.
Page 13: Climate Controls
Climate Controls CLIMATE CONTROLS Any operation of the heater or air conditioning systems during vehicle operation will have an adverse effect on vehicle range. See Range Gauge and State of Charge Gauge. If use is needed during normal vehicle operation, use the minimum amount of heating and cooling consistent with occupant comfort.
Page 14 Tires, Wheels & Loading TIRE PRESSURES Refer to the Tire and Loading Information sticker on the Driver’s door-jam for tire infla- tion information. See the Tires, Wheels & Loading chapter in the Ford Transit Connect Owner’s Guide for details and other general information.
Page 15 Driving STARTING PREPARATIONS Positions of the ignition (Off) — Locks the steering wheel and gearshift lever and allows key removal. This position also shuts off all the electrical accessories and disconnects all high voltage components from the high voltage battery pack. (Accessory) —...
Page 16 Driving With key in II (on) position, Range Indicator and State of Charge Indi- cators move to bottom of range only. VEHICLE IS NOT READY FOR DRIVING With the key in the III (start) posi- tion and released, both Range Indi- cator and State of Charge Indicator move.
Page 17: Driving
Driving STARTING UP—INITIALIZATION 1. Turn the key to II (On) without turning the key to III (Start). Some warning lights will briefly illuminate. See Warning Lights and Chimes in the Instrument Cluster chapter of this Supplement for more information regarding the warning lights. 2.
Page 18 Driving NOTE: Vehicle range is affected by operating conditions. For maximum range, avoid heavy acceleration and excessive vehicle speeds. The use of any vehicle electrical equipment will affect range as well. To maximize range, minimize use of heater and air conditioner whenever possible. See Range Gauge and State of Charge Gauge.
Page 19 Driving SHIFTER OPERATION This vehicle does not have a conventional multi-speed transmission, instead it uses a single-speed transmission to provide gear reduction and provide differential action for the front wheels. Driving the vehicle is the same as driving with an automatic transmission since the electric traction motor provides sufficient speed range without the need for gear changes.
Page 20: Driving Through Water
Driving R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be powered-up and is free to roll.
Page 21 Roadside Emergencies HIGH VOLTAGE INERTIA SAFETY SWITCH In the event of an accident the safety switch will automatically deactivate the vehicle high voltage system—temporarily rendering the vehicle inoperative. WARNING: In the event of an accident, do not reset the high voltage inertia switch.
Page 22 Roadside Emergencies FUSE / RELAY ALLOCATION LOCATION FUNCTION SIZE LOCATION FUNCTION SIZE Hv Batt Pumps & Cabin Htr Cool Mini-7.5a Vac Pump Jcase-40a Pump Low Pwr Loads, Electronics Cool Batt Jcase-20a Pump Mini-10a Hv Batt Htr 1 Mini-20a Cool Fan Diode Hv Batt Htr 2 Mini-20a Start Signal...
Page 23: Roadside Emergencies
If towing with wheels on the ground, ensure that vehicle is placed in Neutral and that the Parking Brake is released. When towing the Transit Connect Electric, make sure that no tow chains or straps are allowed to make contact with, or hooked onto the High Voltage components or cabling.
Page 24: Cleaning
Cleaning UNDERBODY WASHING PRECAUTION  Never pressure wash or spray the underbody with water.  Clean only with a dry cloth after powering down and waiting for five minutes.  Keep body, door, and High Voltage Battery Pack drain holes free from packed dirt.
Page 25 Maintenance & Specifications SERVICE RECOMMENDATIONS To help you service your vehicle, we provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your authorized dealer can provide the necessary parts and service. Check your Warranty Guide/Customer Information Guide to find out which parts and services are covered.
Page 26 Maintenance and Specifications IDENTIFYING COMPONENTS UNDER THE HOOD ® Electronics Coolant Reservoir (Motorcraft Specialty Orange Coolant only) ® Cabin Heater Coolant Reservoir (Motorcraft Specialty Orange Coolant only) High Voltage Charger (Backside of Traction Motor) Brake Fluid Reservoir 12V Battery Vehicle Control Unit (VCU) Power Steering Fluid Reservoir (Pentosin CHF11S Only) Cabin Heater (Front of Traction Motor) Traction Motor Inverter...
Page 27: Scheduled Maintenance
Maintenance and Specifications When the vehicle is cold, check the level of the electronics coolant in the reservoir. • The coolant should be at the MAX level as listed on the reservoir.  Refer to scheduled maintenance information for service interval schedules.
Page 28 Maintenance and Specifications Do not mix coolants. Add the coolant type originally equipped in your vehicle. Refer to Maintenance product specifications and capacities in this chapter. Note: Do not use stop leak pellets or cooling system sealants/additives as they can cause damage to the cooling system and electronic components.
Page 29: Storing Your Vehicle
Maintenance and Specifications POWER STEERING FLUID Check the fluid. Refer to scheduled maintenance information. Turn the steering wheel left and right several times. Power-down the vehicle. Check the fluid level. If the fluid is below the MIN line, add fluid in small amounts until it reaches the correct level (between the MIN and MAX lines).
Page 30: High Voltage Battery Charging
Maintenance and Specifications CHARGING THE HIGH VOLTAGE BATTERY See the High Voltage Battery Charging chapter in this Guide. SERVICING HIGH VOLTAGE COMPONENTS All high voltage components must be serviced by trained Technicians at an authorized AZD repair facility. WARNING: Exposure to high voltage may result in severe personal injury or death.
Page 31 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Safety Compliance Certification Label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure (B-Pillar) by the trailing edge of the driver’s...
Page 32 Scheduled Maintenance MAINTENANCE SCHEDULE — NORMAL SCHEDULE General Maintenance Information The Normal Schedule applies to operation of the vehicle under typical, everyday driving conditions. The maintenance frequency in this schedule typifies what the vast majority of vehicles will require. The listed services should be carried out at specified mileage or time, whichever occurs first.
Page 33 Scheduled Maintenance Periodic Checks - Monthly Check each of the following items every month:  All interior and exterior lights for correct operation.  Tires for wear and correct air pressure.  Windshield washer fluid level. Periodic Checks - Six Months Check each of the following items every six months: ...
Page 34 Maintenance and Specifications 10,000 Mi 20,000 Mi 100,000 Mi 16,000 32,000 160,000 Normal Maintenance Schedule Intervals Intervals Intervals Perform multi-point inspection. • • • Rotate tires, inspect tires for wear, measure tread depth • • • and inspect wheel ends for end play and noise. Inspect control arms, steering linkage, steering ball •...
Page 35 High Voltage Battery Charging CHARGING THE HIGH VOLTAGE BATTERY Power-down the vehicle. Unlock the charge port door with the key. Release the catch to allow the charge port cap to open. Plug the charger into the charge port and ensure that the latch on the top of the charger has engaged.
Page 36 http://customer.azdtec.com/...