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1995 Windstar
Hole No.
Fastener and Hole No.
Water Pump Front Cover Part No. Part Name
1
—
2
—
3
2
4
1
5
—
6
9
7
8
8
—
9
7
10
6
11
5
12
4
13
3
14
—
15
—
3,4,10,11
2,1,
6,5
Installation
NOTE: Lightly oil all bolt and stud bolt threads before installation except those specifying special sealant.
1. Clean gasket surfaces on the engine front cover and cylinder block (6010) .
If reusing the engine front cover , replace crankshaft front seal (6700) . Refer to
2. If a new engine front cover is to be installed:
Install oil pump and filter body .
Clean water pump gasket surface. Position a new water pump housing gasket (8507) on the engine front cover and install water pump . Install water pump retaining bolts.
Tighten to 20-30 Nm (15-22 lb-ft).
3. Lubricate crankshaft front seal with clean engine oil XO-10W30-QSP or -DSP or equivalent meeting Ford specification ESE-M2C153-E.
NOTE: Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specification ESE-M2G52-A is recommended to hold the engine front cover gasket (6020)
in position while the engine front cover is installed.
4. Position a new engine front cover gasket on the cylinder block and install the engine front cover / water pump assembly using dowels for proper alignment.
5. Install the engine front cover retaining bolts. Tighten to 20-30 Nm (15-22 lb-ft). Install the capscrew (Part No. N804841) nearest the oil bypass filter flange last, and tighten last. Apply
Loctite® or equivalent to bolt prior to installation. Refer to illustration under Step 13 of removal procedure.
6. Install oil pan as outlined.
7. Install oil bypass filter .
8. Coat pulley sealing surface with clean engine oil XO-10W30-QSP or -DSP or equivalent meeting Ford specification ESE-M2C153-E.
NOTE: When using silicone rubber sealer, assembly must occur within 15 minutes after sealer application. After this time, the sealer may start to setup, and its sealing
effectiveness may be reduced.
9. Apply a small amount of Silicone Gasket and Sealant F1AZ-19562-A or equivalent meeting Ford specification WSE-M4G320-A2 to crankshaft keyway.
10. Position crankshaft key (6B316) in the crankshaft keyway.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSSW/~MUS~LEN/20/S...
Fasteners
4
N805112
Stud
2
N805112
Stud
9
N804757
Stud
8
N804757
Stud
10
N605787
Bolt
15
N605908
Bolt
16
N605908
Bolt
11
N807611 Stud/Bolt
17
N804756
Bolt
1
N805275
Stud
7
N804757
Stud
13
N605908
Bolt
14
N605908
Bolt
6
N804839
Bolt
5
N804841 Capscrew
9,8,
N804758
Nut
1,7
Crankshaft Pulley and/or Damper and/or Crankshaft Front Seal
3
in this section.
6/3/2009
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