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Manual
1995 Windstar
Section 03-01: Engine, 3.8L
REMOVAL AND INSTALLATION
Engine Front Cover
If the engine front cover (6019) is being removed to check timing chain deflection, refer to Timing Chain Deflection Procedure as outlined in
SPECIAL SERVICE TOOL(S) REQUIRED
Description
Tool Number
Crankshaft Damper Remover
T58P-6316-D
Vibration Damper and Seal Replacer T82L-6316-A
Vibration Damper Remover Adapter T82L-6316-B
Removal
1. Remove engine (6007) from vehicle. Refer to procedure in this section.
2. Loosen drive belt tensioner (6B209) and drive belt (8620) .
3. Remove water pump pulley retaining bolts and water pump pulley (8509) .
4. Remove retaining bolts and disconnect heater water outlet tube (18663) from water pump (8501) .
5. Disconnect electrical connector at camshaft position sensor.
6. Disconnect electrical connector at crankshaft position sensor (CKP sensor) (6C315) .
7. Remove retaining bolt and disconnect radiator lower hose tube (8291) from water pump .
NOTE: If the vibration damper and crankshaft pulley have to be separated, mark the vibration damper and crankshaft pulley so that they may be reassembled in the
same relative position. This is important as the vibration damper and crankshaft pulley are initially balanced as a unit.
NOTE: If the vibration damper is being replaced, check if the original vibration damper has balance pins installed. If so, new balance pins (6A328 or equivalent) must be
installed on the new vibration damper in the same position as the original vibration damper. The crankshaft pulley (new or original) must also be installed in the same
relative position as originally installed.
8. Remove crankshaft pulley (6312) and vibration damper assembly using Crankshaft Damper Remover T58P-6316-D and Vibration Damper Remover Adapter T82L-6316-B.
9. Remove four retaining bolts and remove brace from A/C bracket and P/S bracket.
10. Remove oil bypass filter (6714) .
CAUTION: The engine front cover cannot be removed without lowering the oil pan (6675) .
11. Remove oil pan . Refer to procedure in this section.
CAUTION: Do not overlook the engine front cover retaining bolt located behind the oil pump and filter body (6603) . The engine front cover will break if pried upon
and all retaining bolts are not removed.
12. Remove engine front cover retaining bolts. It is not necessary to remove water pump .
13. Remove engine front cover and water pump as an assembly.
14. Remove engine front cover gasket and discard.
Water Pump Tightening Sequence
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSSW/~MUS~LEN/20/S...
1995 Windstar Workshop Manual
Section
03-00.
6/3/2009
3
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Summary of Contents for Ford Windstar 1995
- Page 1 1995 Windstar Section 03-01: Engine, 3.8L 1995 Windstar Workshop Manual REMOVAL AND INSTALLATION Engine Front Cover If the engine front cover (6019) is being removed to check timing chain deflection, refer to Timing Chain Deflection Procedure as outlined in Section 03-00.
- Page 2 3. Lubricate crankshaft front seal with clean engine oil XO-10W30-QSP or -DSP or equivalent meeting Ford specification ESE-M2C153-E. NOTE: Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specification ESE-M2G52-A is recommended to hold the engine front cover gasket (6020) in position while the engine front cover is installed.
- Page 3 1995 Windstar 11. Install the crankshaft pulley using Vibration Damper and Seal Replacer T82L-6316-A. 12. Install crankshaft pulley retaining washer and bolt. Tighten bolt to 140-180 Nm (103-132 lb-ft). 13. Install pulley to vibration damper, if removed. Tighten retaining bolts to 26-38 Nm (19-28 lb-ft). 14.