WELCOME ABOARD Congratulations on your new boat purchase and welcome to the Wellcraft boating family! We want your boating experience to be the most enjoyable possible. The more you know about your new boat, the more you’ll enjoy the time you spend aboard. That’s why we prepared this manual. It’s your guide for safe operation as well as understanding your boat’s systems and equipment.
SAFETY INFORMATION Your Wellcraft manual has been written to include a number of safety instructions to assure the safe operation and maintenance of your boat. These instructions are in the form of DANGER, WARNING, and CAUTION statements. The following definitions apply: All instructions given in this book are as seen from the stern looking toward the bow, with starboard being to your right, and port to your left.
BOAT INFORMATION Please fill out the following information section that pertains to your model and leave it in your Wellcraft owner’s manual. This information will be important for you and Wellcraft service personnel to know, if you may need to call them for technical assistance or service.
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270 COASTAL SPECIFICATIONS L.O.A w/pulpit 28’ 1” (8.56 m) Hull length 25’ 10” (7.87 m) Beam 9’ 9” (2.97 m) Dry weight 7225 lbs. (3284 kg) (approx.)* Fuel capacity (Gas) 188 gal. (712 L) Water capacity 27 gal. (102 L) Holding tank capacity 11 gal.
CERTIFICATIONS & SPECIFICATIONS (For Export Only) To be in compliance with European directives for recreational boats as published by the International Organiza- tion for Standardization (ISO) in effect at the time this boat was manufactured, we are providing the following information.
Warranty Registration Transfer Form found in this technical information. chapter and send it to Wellcraft Marine Corp., Attention...
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Over 26’ $500.00 boat to the dealer for warranty service. Wellcraft will confirm, in writing, that the transfer of the warranty has taken place. After which, the transferee Construction Standards: will be treated as the original purchaser as outlined in All our boats meet or exceed the construction standards the Wellcraft Limited Warranty Statement.
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The placards may be purchased from local marinas, boat obligation. If you have questions about the equipment dealerships and marine equipment suppliers. A special on your Wellcraft, please contact your dealer or the placard is available for boats operating on the Great Wellcraft Customer Service Department. Lakes.
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obligated by law to provide assistance to any individual Note: Some states and localities have legal limits in danger at sea. However, you should not put your boat on speed, noise and trailer specifications. or crew in a dangerous situation which exceeds your It is your responsibility to be aware of capabilities or those of your boat.
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• Contact your local or state boating authorities for United States Coast Guard Auxiliary information on boating and safety courses. Local Flotilla or contact appropriate Coast Guard District • Keep boating safe and fun for everyone! Headquarters United States Coast Guard Headquarters Education 202-512-1800 If you are not an experienced boater, we recommend...
$500.00 The remainder term of the Wellcraft warranty may be transferred to a new owner upon written request. The transfer must occur within five (5) years of the original retail sale. The warranty may only be transferred once. Written inspection by a current Wellcraft dealer or an authorized Wellcraft representative must accompany Warranty Transfer Application form below.
TABLE OF CONTENTS Chapter 1 PROPULSION SYSTEM General …………………… 21 Drive System Corrosion …………………… 21 Engine Lubrication …………………… 21 Engine Cooling System …………………… 22 Propellers …………………… 22 Performance Issues and Propellers …………………… 23 Engine Instrumentation …………………… 23 Chapter 2 HELM CONTROL SYSTEMS General ……………………...
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Chapter 5 FRESH WATER SYSTEM General …………………… 38 Fresh Water System Operation …………………… 38 Water Heater …………………… 38 Shore Water Connection …………………… 38 Shower Operation …………………… 39 Fresh Water System Maintenance …………………… 39 Chapter 6 RAW WATER SYSTEM General …………………… 41 High Pressure Washdown ……………………...
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Chapter 11 SAFETY EQUIPMENT 11.1 General …………………… 53 11.2 Required Safety Equipment …………………… 53 11.3 First Aid …………………… 54 11.4 Additional Safety Equipment …………………… 54 Safety Labels …………………… 55 Chapter 12 OPERATION 12.1 General …………………… 56 12.2 Rules of the Road ……………………...
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Appendix A Schematics …………………… 74 Wire Color Codes …………………… 81 Appendix B Inspection / Service Checklist …………………… 88 Maintenance Log …………………… 92 Appendix C Float Plan …………………… 95 Appendix D Boat Accident Report ………………….. 96 Appendix E Glossary of Terms …………………..
PROPULSION SYSTEM General Galvanic corrosion is the corrosion process occurring Your Wellcraft is designed to be powered with 2-cycle or when different metals are submerged in an electrolyte. 4-cycle outboard motors. Each manufacturer of the Seawater is an electrolyte and submerged engine...
They come in a variety of styles, diameters and pitches. visually checking the oil level using the reference marks The one that will best suit the needs of your Wellcraft on the tanks. will depend somewhat on your application and expected average load.
Water Pressure Gauge warranty void if the boat is not propped The water pressure gauge indicates the pressure in the correctly. Always consult your Wellcraft or engine cooling system that is generated by the cooling authorized engine service dealer when making pump.
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Refer to the engine owner’s manual for information on the alarms installed with your engine. 270 Coastal Helm Station Fuel Management Fuel management systems are standard equipment with some outboard engines. On Yamaha engines, the fuel...
The helm on your Wellcraft is designed for a binnacle style control with a single lever that operates as a gear shift and a throttle. General operation will include a...
Lubrication should be performed as often as necessary to keep the system operating smoothly. Control system adjustments may become necessary. If adjustments become necessary, see your Wellcraft dealer. Engine Stop Switch Your boat is equipped with an engine stop switch and lanyard.
Note: Do not over tighten the fuel cap. If the cap is over tightened, the O-ring seal could be The fuel system used in Wellcraft boats is designed to damaged allowing water to contaminate meet or exceed the requirements of the U.S. Coast the fuel system.
Note: Some fuel injected engines have fuel filters on the engine and do not allow external filters. If your boat is equipped with a fuel injected engine, it may not have a separate water separator fuel filter. Fill the fuel tanks slightly less than the rated capacity to allow for expansion and to avoid spilling fuel out of the vents and fuel fills.
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Contaminated fuel may cause serious damage to your engine. The filter must be checked for water and other contamination frequently. The filter elements must be changed at least once a season or more frequently depending on the type of engine and the quality of the fuel.
You should not mix the size or brand of the wet cell batteries. Always consult The normal operating procedure is: your Wellcraft dealer before changing the type of 1. For normal operation, select OFF, 1, or 2 as batteries in your boat.
Wiper Stereo Turns on and off windshield wiper Supplies 12-volt electrical current to the stereo. Accessory Amplifier (Optional W/Stereo Upgrade) Supplies power to any customer supplied equipment of Supplies 12-volt electrical current to the amplifier for the 12-volt outlet. speakers in the cabin. Cabin DC Accessory Breaker Panel Sub Woofer (Optional W/Stereo Upgrade) Supplies 12-volt electrical current to the sub woofer for...
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Recommended procedure for making a shore connection Turn the AC main breakers to the “OFF” position. If dockside outlet includes a disconnect switch or circuit breaker, turn it to the “OFF” position also. To avoid strain on the cables make sure they have more slack than the mooring lines.
105 volts or above questions about managing the power in your boat, 1205 volts. You should monitor the voltage and never contact your dealer or Wellcraft Customer Service. operate your AC electrical system if the voltage is below or above this range.
Converter Refrigerator Supplies electrical current directly to the automatic Supplies 120-volt electrical current directly to the battery charger for the engine, house and optional refrigerator when 120-volt power is available and chosen batteries. The battery charger charges and maintains the over the 12-volt power supply.
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circuits are also on this panel. An owner’s manual for the Note: The generator used in your boat may not generator has been supplied with this manual. Please be able to operate all 120-volt accessories refer to it for details on the generator operation. at the same time.
Electrical System Maintenance Periodically inspect all wiring for nicks, chafing, brittleness, improper support, etc. Examine the shore 12-volt DC Electrical System Maintenance power cords closely for cracks in the insulation and At least once a year, spray all exposed electrical corrosion in electrical connectors.
AC Line Load Estimator The table in this section will assist you in documenting the load AC accessories on your boat require and Depending on the AC power load your boat requires and managing the electrical load on each circuit. An owner’s the power available from the shore supply or the manual for each AC accessory installed on your boat at generator, you may not be able to operate all 120-volt...
Chapter 5: FRESH WATER SYSTEM 5.1 General The fresh water system consists of a potable water tank, distribution lines and a distribution pump. The pump is equipped with an automatic pressure switch and is located on the forward engine room bulkhead. The tank is below in the bilge and filled through a labeled deck plate located on the starboard gunnel.
• The batteries must be properly maintained and Wellcraft Customer Service or your dealer. charged. Operating the pressure pump from a The use of the wrong type of inlet battery with a low charge could lead to pump connector can damage the freshwater failure.
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The system should now be sanitized and can be • filled with freshwater. If the chlorine smell is still strong, it should be flushed several more times with freshwater.
Chapter 6: RAW WATER SYSTEM 6.2 High Pressure Washdown General A 12-volt high pressure pump, controlled by a pressure In the raw or seawater systems, all water pumps are sensor, supplies the raw water hose outlet located below supplied by hoses connected to ball valves and thru-hull the gunnel in the aft cockpit.
Raw Water System Maintenance The following items should be done routinely to help maintain your raw water system: • Check hoses, particularly the seawater supply lines, for signs of deterioration. • Periodically remove and clean the water strainers located near the intake side of the pumps. To clean the strainer, make sure the raw water accessories are off and close the valve at the thru-hull fitting.
Scuppers and Cockpit Hatches located in the hull. Some cockpit component drain thru- Your Wellcraft has two scupper drains located in the rear hull fittings are equipped with ball valves that are always of the cockpit at the transom. Flaps built into the open under normal operating conditions.
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• Flush all gravity drains with freshwater to keep them • Clean and flush the fishbox and cooler/storage clean and free flowing. boxes with soap or a bilge cleaner and freshwater after each use to keep them clean and fresh. •...
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270/290 COASTAL Thru Hull Information COMPANIONWAY FWD BILGE PUMP COCKPIT DRAIN GALLEY SINK AIR CONDITION OVERBOARD WASTE DISCHARGE BILGE PUMP HEAD EXHAUST VENT HEAD SINK SHOWER SUMP DISCHARGE COCKPIT DRAIN BAITWELL DRAIN COCKPIT SINK FISHBOX PUMP...
Chapter 8: VENTILATION SYSTEM Cabin Ventilation Carbon Monoxide and Proper Ventilation to the cabin area is provided by a deck hatch Ventilation and four port windows. Deck Hatches The deck hatches in the cabin and hardtop are supported in the open position by one or two adjustable hatch adjusters.
Maintenance • Periodically lubricate all hinges and latch assemblies with a light oil. • Periodically clean and coat gasket materials with silicone to help keep them pliable. • The opening cabin deck hatches and the cabin door are made of acrylic plastic glass. Acrylic glass scratches easily.
Chapter 9: EXTERIOR EQUIPMENT Deck Rails and Deck Hardware The rail system and hardware fittings have been selected and installed to perform specific functions. Recessed hand rails and other grab rails are installed to provide a handhold in certain areas of the boat. You should make sure you keep at least one hand on the handholds as you move about the boat.
the anchor as the line is retrieved to relieve the load on windlass. Once anchor retrieved, independently secure the anchor to the chain binder or a cleat to prevent it from being accidentally released. This is especially important while the boat is under way. The windlass manufacturer provides an owner’s manual with its product.
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Note: Periodically inspect the transom door fittings for wear, damage, or loose fit. Any problems should inspected corrected immediately.
Please refer to the toilet manufacturer owner’s manual for proper operation and maintenance of this marine head system. 270 Coastal Head Maintenance The head should be cleaned and inspected for leaks regularly. The holding tank should be pumped out and flushed as needed.
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This unit will operate on 120-volt AC or 12- volt DC power. The refrigerator switches to 12-volt DC automatically when the AC power is disconnected and 270 Coastal – V-Berth the Refrigerator breaker is activated on the cabin DC panel. When 120-volt AC current is provided by the Refrigerator circuit breaker on the AC panel, the refrigerator automatically switches to AC power.
Hot Water Heater The air conditioner is located in the main bilge area. The The water heater is located in the main bilge area. It has air conditioning unit creates condensation that drips into a 120-volt element that is thermostatically controlled at the pan at the base of the unit.
Throwable devices must be immediately available for use. All Wellcraft boats must be equipped with at least one Type I, II or III PFD for each person on board, plus one throwable device (Type IV)
Non-Pyrotechnic Devices their strength or become unstable as they age. Ask a Non-Pyrotechnic visual distress signals must be in medical professional about the supplies you should carry serviceable condition, readily accessible, and certified by and the safe shelf life of prescription drugs or other the manufacturer as complying with U.S.
Chapter 12 OPERATION 12.1 General Remember, it is the operator's responsibility to Before you start the engines on your Wellcraft, you use good common sense and sound judgment in should have become familiar with various loading and operating the boat.
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to provide clearance for a safe passage of the other vessel. The boats should sound the appropriate signals. The General Prudential Rule In obeying the Rules of the Road, due regard must be given to all dangers of navigation and collision, and to any special circumstances, including the limitations of the vessels, which may justify a departure from the rules that is necessary to avoid immediate danger or a...
Note: Storms and wave action can cause buoys to move. You should not rely on buoys alone to determine your position. 12.3 Pre-Cruise Check Before Starting the Engines: • Check the weather forecast and sea conditions before leaving the dock. Decide if the planned cruise can be made safely.
• Have a tool kit aboard. The kit should include the • Have a safe cruise and enjoy yourself. following basic tools: Remember: Hammer Electrician’s tape When you operate a boat, you accept the responsibility Screwdrivers Offset screwdrivers for the boat, for the safety of passengers and for others Lubricating oil Pliers out enjoying the water.
• Your Wellcraft is a heavy boat that will produce a • Check the bilge area for debris and excess water. large wake at certain speeds. You are responsible for damage and injury caused by your boat's wake. • Fill the fuel tank to near full to reduce condensation.
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Maneuvering to the Dock Leaving the Dock Approach the dock slowly at a 30 to 40 degree angle. Always start the engine(s) and let them warm up for Whenever possible, approach against the wind or several minutes before releasing the lines. Boats steer current.
12.6 Controls, Steering, or Propulsion System Failure: If the propulsion, control or steering system fails while you are operating the boat, bring both throttles to idle and shift to neutral. Decide whether you need to put out the anchor to prevent the boat from drifting or to hold the bow into the seas.
12.10 Fishing Fishing can be very exciting and distracting for the operator when the action gets intense. You must always be conscious of the fact that your primary responsibility is the safe operation of your boat and the safety of your passengers and other boats in the area.
• Make sure the trailer bunks and /or rollers properly support the hull and do not put pressure on the lifting strakes. The rollers and bunks must be kept in good condition to prevent scratching and gouging of the hull. •...
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will make controlling the tow vehicle difficult. Note: Make sure your towing vehicle and trailer are in compliance with all state and local Contact your local trailer manufacturer or dealer for the correct weight on the hitch for your trailer. laws.
Anodes that do not need to be replaced after Even though the hull on your Wellcraft is built with a one year may not be providing the proper protection.
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Fiberglass Gelcoat Surfaces Normal maintenance requires only washing with mild soap and water. A stiff brush can be used on the nonskid areas. Kerosene or commercially prepared products will remove oil and tar which could be a problem on trailered boats. Harsh abrasive and chemical cleaners are not recommended because they can Anodized Aluminum Surfaces damage or dull the gelcoat, reducing its life and making...
Pay special attention to the area just below the top on Note: You should contact Wellcraft Customer powder coated frames. This area is subject to salt build Service before making any modifications up from salty condensation and sea spray. It is also to aluminum fabrications.
damaged. Always remove and properly store the Stubborn dirt - Wash with a soft cloth dampened • enclosure before trailering your boat. with Ivory Flakes® and water. Rinse with clean water. Do not operate engines, fuel consuming heaters or burners with the canvas enclosures closed. The cockpit Stubborn spots and stains - Spray with Tannery Car •...
manufacturer can provide additional information on fuel • Clean the T-top leg drain holes. This is especially degradation and fuel stabilizers recommended for your important just before winter lay-up. engine. • Frequently test the automatic bilge pump switches Avoid using fuels with alcohol additives. Gasoline that is for proper operation.
Chapter 14: SEASONAL MAINTENANCE 14.1 Lay-up and Storage Before Hauling: • Pump out the head and holding tank. Flush the holding tank using clean water and a deodorizer. Pump out the cleaning solution. • The fuel tank should be left nearly full to reduce condensation that can accumulate in the fuel tank.
• Make sure the cradle or lift is well supported with • Remove the batteries and store in a cool place. the bow high enough to provide proper drainage of Clean using clear, clean water. Be sure the batteries the bilge and cockpit. have sufficient water and clean terminals.
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Completely drain the raw water systems. Disconnect all and self-bailing cockpit troughs. Water freezing in these hoses and blow the water from the system. Use only areas could cause damage. very low air pressure when doing this to prevent possible system damage. Because of the check valve Seacocks mechanism built in the raw water washdown and Most seacocks are winterized when the systems they...
Proper storage is very important to prevent serious • Check all hose clamps and make sure they are tight damage to the boat. If the boat is to be stored indoors, and not corroded. make sure the building has enough ventilation. It is very important that there is enough ventilation both inside •...
WIRING COLOR CODES Brn/Blu Pump, Livewell Livewell Green Grounds Seacock Bond/Garbor Drain Bond Yel/Wht Generator, Exhaust High Temp Exhaust High Temp Coax TV System, A/B Switch to Fwd TV A/B Switch to Fwd TV Coax TV System, A/B Switch to Aft TV A/B Switch to Aft TV Blu/Wht Lights, T-Top Overhead...
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Speaker, Stbd FWD +, Overhead Pnk/Blk Speaker (-), Stbd Fwd (Overhead) Stbd Fwd (Overhead) Pnk/Blk Speaker, Stbd FWD - , Overhead Lights, Underwater Underwater Lights Lights, Underwater Underwater Lights Red, Blu, Grn Pump, Power Pole Power & Controls Red, Blu, Grn Pump, Power Pole Power &...
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All models designed after January 2001 will have this new color code and numbering system. All POWER FEED wires will have an “A” Suffix. Revised (Numerical) WELLCRAFT 2007 Models - Wiring Harness Color Code & Numbering System Wire # Color/Stripe Circuit...
Appendix B: INSPECTION / SEVICE CHECKLIST BI-SEASONAL- SEASONALLY OR LY OR EVERY 6 EVERY 12 AT LAUNCH 25 HOUR MONTHS OR MONTHS OR SERVICE AND FIRST CHECK EACH EVERY 100 EVERY 200 OPERATION* SEASON* HOURS* HOURS* Engine and Instrumentation Engine Maintenance 2 Stroke or 4 Stroke As Recommended by the Manufacturer Check Engine Mounting Bolts Check Propellers...
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BI-SEASONAL- SEASONALLY OR LY OR EVERY 6 EVERY 12 AT LAUNCH 25 HOUR MONTHS OR MONTHS OR SERVICE AND FIRST CHECK EACH EVERY 100 EVERY 200 OPERATION* SEASON* HOURS* HOURS* Water Systems Inspect Fresh & Raw Water Systems Fresh Water Tank Inspection Drain, Flush, &...
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BI-SEASONAL- SEASONALLY LY OR EVERY OR EVERY 12 AT LAUNCH 25 HOUR 6 MONTHS OR MONTHS OR SERVICE AND FIRST CHECK EACH EVERY 100 EVERY 200 OPERATION* SEASON* HOURS* HOURS* Weather Covers Wash Weather Covers Spray Weather Covers Fiberglass Components and Hull Check All Fastenings (securing rails, seats, etc.) Clean FiberglassThoroughly Wax Hull Sides and All Non-Tread Areas...
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BI-SEASONAL- SEASONALLY LY OR EVERY OR EVERY 12 AT LAUNCH 25 HOUR 6 MONTHS OR MONTHS OR SERVICE AND FIRST CHECK EACH EVERY 100 EVERY 200 OPERATION* SEASON* HOURS* HOURS* Generator Start Unit & Test Run Check Battery Condition & Water Level Clean Out Raw Water Strainer Close &...
FLOAT PLAN Wellcraft recommends filling out a float plan each time you use your boat for an offshore day trip or a long cruise. Leave this information with a responsible person ashore, like a close friend or relative that you know well.
Appendix E: GLOSSARY OF TERMS Bow: The front end of a boat's hull. ft: In, near, or toward the stern of a boat. Bow Line: A line that leads forward from the bow of Aground: A boat stuck on the bottom. the boat.
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Compartment: The interior of a boat divided off by Freeboard: The height from the waterline to the lowest bulkheads. part of the deck. Cradle: A framework designed to support a boat as she is hauled out or stored. alley: The kitchen of a boat. Cutlass Bearing: A rubber bearing in the strut that Grab Rail: Handhold fittings mounted on cabin tops or supports the propeller shaft.
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ay-up: To decommission a boat for the winter utboard: A boat designed for an engine to be (usually in northern climates). mounted on the transom. Also a term that refers to objects away from the center line or beyond the hull Leeward: The direction toward which the wind is sides of a boat.
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Rope Locker: A locker, usually located in the bow of a Stuffing Box: Prevents water from entering at the boat, used for stowing the anchor line or chain. point where the propeller shaft passes through the shaft log. Rubrail: Railing (often rubber or hard plastic) that runs along the boat’s sheer to protect the hull when coming Superstructure: Something built above the main deck alongside docks, piers, or other boats.
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Working Anchor: An anchor carried on a boat for most normal uses. Refers to the anchor used in typical anchoring situations. Windlass: A winch used to raise and lower the anchor. Windward: Toward the direction from which the wind is coming. acht Basin: A protected facility primarily for recreational small craft.
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