HISTORY INFORMATION FOR THE FOLLOWING MANUAL: EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40SL150 RM-YD028 US/CND KDL-40SL150 RM-YD028 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 3/2009 : UPDATED ITEM REVISION DATE SUBJECT 3/2009 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40SL150 RM-YD028 US/CND KDL-40SL150 RM-YD028 MX/LATIN AMERICA DISPLAY POWER WIDE INPUT TOOLS KDL-40SL150 RM-YD028 LCD DIGITAL COLOR TELEVISION 9-883-816-03...
Blu-ray Disc is a trademark. “BRAVIA”, , BRAVIA Sync are trademarks or registered trademarks of Sony Corporation. “PLAYSTATION” is a registered trademark and “PS3” is a trademark of Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice.
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KDL-40SL150 KDL-40SL150 Speaker Output Speaker/Full Range (2) 35 X 175 7/16 Dimensions (W x H x D) with stand 990 x 684 x 271 mm 39 x 27 x 10 without stand 990 x 638 x 93 mm 39 x 25...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-40SL150 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40SL150...
KDL-40SL150 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-40SL150 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-40SL150 LED Indicators Diagnostic Item Number of times Possible Location Description STANDBY lamp flashes Main Power 2 times Power Supply (IP1 Board) BM3 (Main) Board DC Alert1 3 times Power Supply (IP1 Board) TCON Error 4 times LCD Panel HDMI...
KDL-40SL150 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 18 screws from Rear Cover Remove 1 screw from Side Jack position Remove 1 screw from Terminal position Remove 4 screws from Rear Cover NOTE: The Rear Cover is attached to the Bezel Assembly with three small tabs.
KDL-40SL150 1-3. BM3 BOARD AND IP1 (POWER) BOARD REMOVAL Unhook Side Jack Cover from Main Bracket Disconnect 5 connectors from BM3 Board Side Jack Cover Remove 9 screws from BM3 Board Main Bracket Disconnect 5 connectors from IP1 Board Remove 5 screws from IP1 Board...
KDL-40SL150 1-7. LCD PANEL REMOVAL AND BEZEL ASSEMBLY REMOVAL Remove LVDS cable and holder from T-CON and LCD panel Remove 2 screws and release LCD panel from Bezel Disconnect 2 connectors from Inverter Board Carefully peel off Insulating Sheet from LCD Panel NOTE: The Insulating Sheet is not included in LCD Panel unit.
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KDL-40SL150 LEGEND GASKET IN MAIN BRACKET d i l KDL-40SL150...
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KDL-40SL150 LEGEND LVDS CABLE d i l o l l t i s KDL-40SL150...
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KDL-40SL150 LEGEND CN6150 TO CN1003; CN6154 TO CN1004 d i l KDL-40SL150...
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KDL-40SL150 LEGEND CN3004 TO HSR, HLR1 SWITCH UNIT; CN2000 TO SPEAKER TERMINALS d i l x i f n i l x i f o l l KDL-40SL150...
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KDL-40SL150 LEGEND CN3004 TO HSR, HLR1 SWITCH UNIT; CN2000 TO SPEAKER TERMINALS (CONTINUED) d i l o i t t ’ , e l e l i c t i l l a c t i c t i KDL-40SL150...
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KDL-40SL150 LEGEND CN3004 TO HSR, HLR1 SWITCH UNIT; CN2000 TO SPEAKER TERMINALS (CONTINUED) d i l n i l KDL-40SL150...
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KDL-40SL150 LEGEND CN6700 TO BALANCER/CN102; CN6701 TO BALANCER/CN104 d i l 1 n i n i l c i t n i l KDL-40SL150...
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KDL-40SL150 LEGEND AC CORD d i l t i s KDL-40SL150...
KDL-40SL150 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA logo displays momentarily, then the Service Mode list displays. There are no adjustments necessary for these models. All data has Service/ADC Auto Calibration been set for optimal viewing for our customers. The following sections are for informational purposes only.
KDL-40SL150 2-2-2. RESETTING TO FACTORY DEFAULTS 1. After accessing service mode, press the button to highlight Factory Default, then press Service/ADC Auto Calibration Version: ER2.6-C121 DTT: S255.P033.S077 Model: 40SL150 Serial : 8000016 Power on Time: 00000H Diagnostic and Serial Update...
KDL-40SL150 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
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KDL-40SL150 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
KDL-40SL150 3-3. BLOCK DIAGRAM NAND Serial Tuner DDR2 Flash Flash 128Mb Digital IF CVBS Service U L P I 2.0 PHy Motion Sen UART SIRCS UART b C V B S UART d Front control PS Board U A R T a...
2-580-602-01 SCREW, +PSW M4X12 4-124-401-11 COVER, UNDER (M) For product protection and safety reasons, Sony strongly 2-580-639-01 SCREW, +BVTP2 4X12 recommends that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets.
[ASSEMBLY INCLUDES] 4-2. CHASSIS 4-105-025-01 BRACKET, SIDE JACK A-1660-720-A IP1 BOARD, COMPLETE (Check the Sony Electronics Service Information website for any additional service related issues for this model.) A-1727-319-A BM3 BOARD, COMPLETE 1-487-232-11 SWITCH UNIT (Contains HSW3 Board) 2-580-628-01 SCREW, +BVST 3X6...
[ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 4-3. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 1-836-500-11 (LVDS) HARNESS WITH CONNECTOR 1-910-055-45 CONN ASSY, 4P SPEAKER FASTON 1-910-055-33 CONN ASSY, 20P MM CRIMP 1145...
4-4. BEZEL ASSEMBLY AND LCD PANEL LCD PANEL (40INCH FHD TFT) X-2345-398-1 BEZEL ASSY (40) [152] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) FOR ALL LCD PANEL PART NUMBER INFORMATION 4-103-642-21 EMBLEM, SONY NO.8 2-580-640-01...
KDL-40SL150 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) DESCRIPTION REMARKS TOTAL KDL-40SL150 2-580-640-01 SCREW, +BVTP2 4X16 PNL-2 BOTTOM FRAME-3 UNDER BAR-1 RC-18 7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3...
KDL-40SL150 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40SL150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 4-132-232-11 GUIDE, QUICK SETUP (ENGLISH VERSION) For product protection and safety reasons, Sony strongly 4-132-232-21 GUIDE, QUICK SETUP (FRENCH VERSION) recommends that you use the screws provided with the TV.
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.