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Summary of Contents for solaia CSL6230
- Page 1 INSTALLATION AND OPERATOR’S MANUAL CSL6230 T CSL12590 RON BOILERS Keep these instructions with the boiler at all times for future reference OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 6-1-08...
- Page 2 Be Aware of Hazard Definitions Danger: Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or property damage Warning: Denotes presence of a hazard which, if ignored, could result in severe personal injury, death or substantial property damage. Caution: Denotes the presence of a hazard which, if ignored, could result in minor personal injury or property damage Notice: Intended to bring attention to information, but not related to personal injury or...
- Page 3 Warning: Any Appliance that burns natural gas, propane gas or fuel oil is capable of producing carbon monoxide (CO). Carbon monoxide (CO) is a gas which is odorless, tasteless and colorless but is very toxic. If your boiler is not vented properly or is not working properly, dangerous levels of CO may accumulate.
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Page 4: Table Of Contents
Table of Contents Ratings and Data Clearances Ventilation and Combustion Air Boiler Assembly Boiler Trim Piping System Piping Jacket Installation Venting Burner Installation Fuel Piping Wiring Operation Burner Settings Maintenance Warranty Installation and Service Check List... -
Page 5: Ratings And Data
Ratings and Data Ratings Boiler Model No. CSL6230 CSL7290 CSL8350 CSL9410 CSL10470 CSL11530 CSL12590 Firing Rate - #2 Fuel 2.30 2.90 3.50 4.10 4.70 5.30 5.90 Input BTU/HR 322,000 406,000 490,000 574,000 658,000 742,000 826,000 Output BTU/HR 276,000 352,000 426,000... -
Page 6: Clearances
Boiler Components INSPECT FOR DAMAGE. All equipment is carefully manufactured, inspected, and packaged by experienced workers. Our responsibility ceases upon delivery of the skidded boiler and component boxes to the carrier in good condition. ANY CLAIMS FOR DAMAGE OR SHORTAGES IN SHIPMENT MUST BE FILED IMMEDIATELY against the carrier by the consignee. -
Page 7: Boiler Location
When a boiler is located in an unconfined space in a building of conventional frame or masonry construction infiltration may provide adequate air for combustion and ventilation. If there is any doubt, nstall air supply provisions for combustion and ventilation air. When a boiler is located in a confined space and air for combustion and room ventilation is from inside buildings, the confined space shall be provided with two permanent openings, one starting 12 inches from the top and one 12 inches from the bottom of the enclosed space. -
Page 8: Boiler Trim Piping
and look for light on the floor or surrounding walls (this is best done in a dark room). If light appears out of the boiler, reseal between the sections. Boilers which were split for installation will need to be hydrostatic pressure tested in accordance with Section IV of the ASME Boiler and Pressure Code at a pressure equal to 1-1/2 times the maximum allowable pressure on the boiler nameplate. -
Page 9: System Piping
The Solaia boiler is a highly efficient boiler in which care must be taken to ensure that high volumes of low temperature water are not introduced into the boiler. Operating at return water temperatures below 130ºF for extended periods of time will allow for the accumulation of condensation, scale and increased soot formation in the boiler. - Page 11 Mounting Bracket Installation Attach four jacket mounting brackets to the boiler. Note there are two different jacket brackets which end up on opposite corners facing outward. Slide the slots in the mounting brackets over the boiler tie rods between the two 12 x 1.75 mm nuts located on each end of the tire rods. Tighten the outer nuts to secure the brackets into position.
- Page 12 Assemble Side Panels The boiler side panels are designed to telescope to the appropriate length in order to fit any size boiler. See Figure 2 below for front side and Figure 3 for rear side jacket panels. Figure 2 Figure 3...
- Page 13 On a flat surface place the rear side upside down with the bottom channel facing up. Place the bottom channel of the front panel over the channel of the rear panel and adjust the overall length of the side panel as shown in Figure 4 below.
- Page 14 Figure 5 Temperature Sensor Installation 1. Install (2) SB875-11 black anti short bushings into the upper holes in the mounting brackets along the right hand side of the boiler. 2. Install (1) SB875-11 black anti short bushing into the 7/8” hole in the right front jacket panel. 3.
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Page 15: Venting
Figure 7 Name Plate Installation Install nameplate provided in the upper left jacket corner. Transfer the boiler serial number which is rivited to the front leg of the boiler to the nameplate. Aquastat Installation and Adjustment 1. After cabinet installation is complete install the temperature control on the right side of the boiler. Attach the aquastat to the jacket side panel using sheet metal screws and the holes provided in the jacket panel. - Page 16 Masonry and metal chimneys shall be constructed in accordance with applicable building code requirements. Masonry chimneys shall be lined with an approved clay tile liner or a listed chimney lining system installed in accordance with manufacturers’ instructions. Prior to installation of the boiler, the chimney or venting system shall be examined by the installer and determined to be in good condition.
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Page 17: Burner Installation
with metal screws and supported by straps. A thimble should be used to connect the vent connector pipe to the chimney so the pipe may be readily removed in case of inspection or replacement. No chimney connector shall pass through any floor or ceiling. The vent connector pipe must not pass through a combustible wall or partition unless they are guarded at the point of passage by a ventilated metal thimble not less than 12 inches larger in diameter than the connector, on metal or fireclay thimbles adequate protection is provided at the passageway. -
Page 18: Fuel Piping
Burner Swing Door Opening the Door 1. Turn off power to boiler. More than one disconnect may be required. 2. Allow boiler to cool down. 3. Unplug the burner power cable at factory-supplied burner Molex plug electrical disconnect. 4. Lift the front jacket panel up and off the boiler. Disconnect fuel lines as required. 5. - Page 19 19 19...
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Page 20: Operation
1. Fill the boiler and all of the radiation with water to the required system pressure. Please consult the factory for proper trim if the system pressure exceeds 30 PSI. The Solaia boiler has a maximum working pressure of 58PSI 2. -
Page 21: Burner Settings
Failure to comply can result in an explosion causing extensive property damage, severe personal injury, or death. Preliminary Oil Burner Settings Boiler Burner Nozzle Pump Press Smoke CSL6230 Riello F10 2.00 x 60B 150 PSI 11.0% CSL7290 Riello F15 2.25 x 60B 175 PSI 11.0%... -
Page 22: Maintenance
Maintenance Warning: Servicing, inspection and adjustment of the boiler and venting system must be done in accordance with all applicable local and national codes. Improper servicing can result in property damage, severe personal injury, or death. Boiler Cleaning At the beginning of each heating season, the boiler flue passages and the oil burner should be checked for cleanliness and, if necessary, they should be cleaned. -
Page 23: Warranty
This warranty in no way can be considered as a guarantee of workmanship of an installer connected with the installation of the Solaia commercial cast iron boiler or as imposing on Boyertown Furnace Company liability of any nature in the installation which liability is expressly disclaimed. -
Page 24: Installation And Service Check List
Installation and Service Check List Boiler Model: _______________________ Serial No.: ____________________ Installation Date: ______________________ Installer Name: ________________________ Phone No.: ____________________ Boiler Installation □ Boiler level and in solid contact with floor? □ Boiler and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type_____ Size _____ AWG □... - Page 28 -----------------Cut and Return This Form or register online at www.boyertownfurnace.com----------------- Warranty Registration Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Boiler Model No._________________________ Serial Number: ________________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________ Dealer’s Address: ___________________________________________________________________________ ___________________________________________________________________________...
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