Table of Contents
Related Manuals for solaia SL375 THRU
Summary of Contents for solaia SL375 THRU
- Page 1 INSTALLATION AND OPERATOR’S MANUAL SL375 T SL7175 RON BOILERS Keep these instructions with the boiler at all times for future reference OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 9-1-13...
- Page 2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, Danger death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, Warning death or substantial property damage. Caution Denotes the presence of a hazard, which if ignored, could result in minor personal injury or property damage...
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Page 3: Table Of Contents
Table of Contents Ratings and Data………………………………………………………………………4 Clearances……………………………………………………………………....5 Ventilation and Combustion Air………………………………………………………5 Boiler Assembly……………………………………………………………….....6 Temperature control Installation and Adjustment Boiler Trim Piping System Piping………………………………………………………………...……….7 Bypass Piping Low Water Cut-Off Relief Valves Expansion Tanks Venting Systems……………………………………………………………………..8 Chimney Venting Direct Venting Burner Installation……………………………………………………………….…...13 Oil Tank and Piping……………………………………………………………….….13 Gas Piping………………………………………………………………………….…14 Wiring…………………………………………………………………………..……..14... -
Page 4: Ratings And Data
Ratings and Data Boiler Model No. SL375 SLD375 SL4100 SLD4100 SL5125 SLD5125 SL6150 SL7175 Firing Rate - #2 Fuel 0.75 0.75 1.00 1.00 1.25 1.25 1.50 1.75 Oil Input BTU/HR 105,000 105,000 140,000 140,000 175,000 175,000 210,000 245,000 DOE Capacity BTU/HR 91,000 91,000 122,000... -
Page 5: Clearances
Installation Clearances WARNING Boilers in rooms shall be installed with the clearances from combustible materials not less than indicated below. Combustible materials are those made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame proofed or not, or whether plastered or not. -
Page 6: Boiler Assembly
hundred (100) square inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. When the boiler is installed in a confined space and all air is provided from the outdoors, the confined space shall be provided with two permanent openings. One commencing within 12 inches from the top, and one commencing 12 inches from the bottom of the enclosure. -
Page 7: Boiler Trim Piping
5. Knocked down – Pipe in boiler gauge in upper front section. System Piping Important… INSTALLATION MUST BE PERFORMED BY TECHNICALLY QUALIFIED SERVICEMEN SOLAIA BOILERS HAVE A MAXIMUM OPERATING PRESSURE OF 58PSI NOTE: If normal operating pressures are greater than 30psi please contact the manufacturer for required trim. -
Page 8: Bypass Piping
º PERIODS OF TIME. The Solaia boiler is a highly efficient low mass boiler in which care must be taken to ensure that high volumes of low temperature water are not introduced into the boiler. Operating at return water temperatures below 130ºF for extended periods of time will allow for the accumulation of condensation, scale and... - Page 9 Prior to installation of the boiler, the chimney or venting system shall be examined by the installer and determined to be in good condition. All joints of the chimney must be tightly sealed. The inside of the chimney should be free of all obstruction, such as loose brick, broken pieces of tile, or corroded metal. If chimney flues are divided or there are multiple flues within one chimney, make sure there are no openings in the partition separating the divided or individual flues.
- Page 10 the vent pipe connector shall not exceed 10 feet. The chimney connector shall be installed so as to minimize the number of elbows and to avoid sharp turns or other construction features that would create excessive resistance to the flow of flue gasses. Tees may be used in a straight section in conjunction with a barometric draft regulator;...
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Page 11: Direct Venting
Direct Venting Oil Fired Boilers WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. Direct vent systems are intended for oil fired boilers only and are not designed for gas fired boilers. All installations must meet the requirements of NFPA31. Use only the ETL listed venting system components supplied with the packaged boiler. - Page 12 3. COMBINATION AIR INTAKE/VENT SYSTEM The vent system consists of 10 or 15 foot lengths of double wall insulated flexible stainless vent piping and an equal length of 4” air intake piping and a stainless steel intake/vent termination end. Consult the Direct Vent manual included with the direct vent kit for more detailed installation instructions.
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Page 13: Burner Installation
DIRECT VENT OIL BURNERS Riello Burners All Riello direct vent burners are shipped with the nozzle for the SLD375 installed. A separate nozzle is included in the burner carton for the SLD4100 and SLD5125. See the burner set up page or the Installer Serviceman Label attached to the boiler for the appropriate burner settings. -
Page 14: Gas Piping
On a two- pipe system you will need to supply a second approved flexible oil line in order to be able to swing the burner door open without disconnecting oil lines. An optional flexible oil line is available through your distributor. Gas Piping Connect from the gas supply to the burner combination gas valve inlet using new, approved Warning... -
Page 17: Swing Door
Swing Door Opening the Door 1. Turn off power to boiler. 2. Allow boiler to cool down. 3. Unplug the burner power cable at factory-supplied burner Molex plug electrical disconnect. 4. Lift the front jacket panel up and off the boiler. 5. -
Page 18: Start Up
Start-Up Warning… … Use only No. 2 fuel oils. Note: Do not attempt to start the burner if excess oil has accumulated. Note: Do not use gasoline, crankcase draining or any oil containing gasoline. 1. Make sure that normal water level has been obtained in the boiler and system. 2. -
Page 19: Maintenance
Preliminary Oil Burner Settings Boiler Burner Nozzle Turbulator/ Pump Press Draft Smoke Setting Head Overfire SL375 Riello F3 .55x60 2.50 0.50 175PSI 12.00% +.02 Riello F5 .50x60 2.50 200 PSI 11.0% +.02 Beckett AFG .60x70 160 PSI 11.4% +.02 Beckett NX .60x60 1.50 160 PSI... -
Page 20: Boiler
1. Sizing of the hot water tank must be matched with the hot water usage. 2. Piping must be in accordance with the appropriate codes and the Solaia manual. 3. Follow the installation instructions of the hot water domestic tank you have chosen to install with the Solaia boiler. -
Page 21: Parts Diagrams
Item Qty. Description SL375 SL4100 SL5215 SL6150 SL6175 Riello F-3 541151 Riello F-5 Oil Burner 541147 541148 541149 Beckett NX Oil Burner 541160 541161 541162 541163 Beckett AFG Oil Burner 541170 541171 Beckett CF375 Oil Burner 541155 Carlin EZ Gas 541181 541182 541182... -
Page 22: Warranty
This warranty in no way can be considered as a guarantee of workmanship of an installer connected with the installation of the Solaia cast iron or as imposing on Boyertown Furnace Company liability of any nature in the installation which liability is expressly disclaimed. -
Page 23: Installation And Service Check List
Installation and Service Check List Boiler Model: _______________________ Serial No.: ____________________ Installation Date: ______________________ Installer Name: ________________________ Phone No.: ____________________ Boiler Installation □ Boiler level and in solid contact with floor? □ Boiler and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type_____ Size _____ AWG □... - Page 24 -----------------Cut and Return This Form or register online at www.boyertownfurnace.com----------------- Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Boiler Model:_________________ Date Installed: _________________Serial Number: _________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________ Dealer’s Address: ___________________________________________________________________________ ___________________________________________________________________________...
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