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Honda VFR-ABS Owner's Manual
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Honda VFR-ABS Owner's Manual

Honda vfr/vfr-abs motorcycle owner's manual
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08/08/06 09:56:04 32MCW660_001
Honda VFR/VFR-ABS
OWNER'S MANUAL
USO E MANUTENZIONE
MANUAL DEL PROPIETARIO
Honda Motor Co., Ltd. 2008

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Summary of Contents for Honda VFR-ABS

  • Page 1 08/08/06 09:56:04 32MCW660_001 Honda VFR/VFR-ABS OWNER’S MANUAL USO E MANUTENZIONE MANUAL DEL PROPIETARIO Honda Motor Co., Ltd. 2008...
  • Page 2 08/08/06 09:56:08 32MCW660_002 IMPORTANT INFORMATION OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity as shown on the accessories and loading label. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER’S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 OWNER’S MANUAL All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 When service is required, remember that your Honda dealer knows your motorcycle best. If you have the required mechanical ‘‘know-how’’ and tools, your dealer can supply you with an official Honda Shop Manual to help you perform many maintenance and repair tasks.
  • Page 5 08/08/06 09:56:38 32MCW660_005 The following codes in this manual indicate each country. The illustrations herein are based on the type. VFR-ABS European direct sales European direct sales Ireland Ireland Australia New Zealand Australia New Zealand VFR-ABS France France European direct sales...
  • Page 6 08/08/06 09:56:43 32MCW660_006 A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 08/08/06 09:56:49 32MCW660_007 You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings –– such as Important Safety Reminders or Important Safety Precautions. Safety Section ––...
  • Page 8 08/08/06 09:57:07 32MCW660_008 OPERATION page page MOTORCYCLE SAFETY ESSENTIAL INDIVIDUAL IMPORTANT SAFETY COMPONENTS IGNITION SWITCH INFORMATION PROTECTIVE APPAREL KEYS LOAD LIMITS AND GUIDELINES IMMOBILIZER SYSTEM (HISS) RIGHT HANDLEBAR CONTROLS LEFT HANDLEBAR CONTROLS PARTS LOCATION INSTRUMENTS AND INDICATORS MAJOR COMPONENTS (Information you need to operate this motorcycle) SUSPENSION BRAKES...
  • Page 9 08/08/06 09:57:24 32MCW660_009 page page FEATURES OPERATION (Not required for operation) PRE-RIDE INSPECTION STEERING LOCK STARTING THE ENGINE SEAT RUNNING-IN HELMET HOLDERS RIDING DOCUMENT BAG BRAKING STORAGE COMPARTMENT FOR PARKING U-SHAPED ANTI-THEFT LOCK ANTI-THEFT TIPS REAR SEAT COVER FRONT COWL INNER COWL INNER PANEL FUEL TANK MAINTENANCE...
  • Page 10 08/08/06 09:57:50 32MCW660_010 MAINTENANCE page page MAINTENANCE BATTERY THE IMPORTANCE OF FUSE REPLACEMENT BRAKELIGHT SWITCH MAINTENANCE MAINTENANCE SAFETY ADJUSTMENT SAFETY PRECAUTIONS BULB REPLACEMENT MAINTENANCE SCHEDULE TOOL KIT CLEANING SERIAL NUMBERS COLOUR LABEL STORAGE GUIDE AIR CLEANER STORAGE ENGINE OIL REMOVAL FROM STORAGE SPARK PLUGS THROTTLE OPERATION T A K I N G C A R E O F T H E...
  • Page 11 08/08/06 09:58:00 32MCW660_011 MOTORCYCLE SAFETY IMPORTANT SAFETY INFORMATION Make Yourself Easy to See Your motorcycle can provide many years of Some drivers do not see motorcycles service and pleasure if you take because they are not looking for them. To responsibility for your own safety and make yourself more visible, wear bright understand the challenges that you can...
  • Page 12 Never exceed load limits, and only use accessories that have been approved by Honda for this motorcycle. See page more details. Not wearing a helmet increases the chance of serious injury or death in a crash.
  • Page 13 08/08/06 09:58:11 32MCW660_013 Helmets and Eye Protection Additional Riding Gear Your helmet is your most important piece of In addition to a helmet and eye protection, riding gear because it offers the best we also recommend: protection against head injuries. A helmet Sturdy boots with non-slip soles to help should fit your head comfortably and protect your feet and ankles.
  • Page 14 Non-Honda accessories, im p r o p e r m od i f i c a t i on s , a n d p o or Follow all load limits and other loading maintenance can also reduce your safety guidelines in this manual.
  • Page 15 Balance cargo weight evenly on both sides. If you wish to carry more cargo, check with your Honda dealer for advice, and be sure to read the inf ormat ion regarding accessories on page...
  • Page 16 We strongly recommend that you use only Modifying your motorcycle or using non- Honda accessories can make your Honda Genuine Accessories that have been motorcycle unsafe. Before you consider specifically designed and tested for your making any modifications or adding an motorcycle.
  • Page 17 08/08/06 09:58:42 32MCW660_017 Do not pull a trailer or sidecar with your Modifications motorcycle. This motorcycle was not We strongly advise you not to remove any designed for these attachments, and their original equipment or modif y your use can seriously impair your motorcycle’s motorcycle in any way that would change its handling.

  • Page 18: Parts Location

    08/08/06 09:58:47 32MCW660_018 PARTS LOCATION Left multi-function display Right multi-function display Ignition switch Tachometer Rearview mirror Rearview mirror Clutch fluid reservoir Front brake fluid reservoir Passing light control switch Engine stop switch Headlight dimmer switch Front brake lever Clutch lever Throttle grip Turn signal switch Hazard switch...
  • Page 19 08/08/06 09:58:51 32MCW660_019 Rear suspension spring preload adjuster knob (VFR-ABS) Tool kit Helmet holder Oil filler cap Passenger footpeg Footpeg Rear brake pedal Engine oil inspection window...
  • Page 20 08/08/06 09:58:55 32MCW660_020 Document compartment Rear suspension spring preload adjuster (VFR) Storage compartment for Helmet holder U-shaped anti-theft lock Battery Passenger footpeg Engine oil drain bolt Center stand Side stand Footpeg Shift lever Rear suspension rebound damping adjuster...
  • Page 21 (1) Tachometer (2) Tachometer red zone (3) Anti-lock brake system (ABS) indicator (VFR-ABS) (4) High beam indicator PGM-FI malfunction indicator lamp (MIL) (6) Right turn signal indicator (7) Right multi-function display (8) RESET button...
  • Page 22 (ABS) indicator turned ON, and goes off after you ride the (red) motorcycle at speed above 10 km/h (6 mph). If there (VFR-ABS) is a problem with the Anti-lock Brake System, this light flashes and remains on (page High beam indicator Lights when the headlight is on high beam.
  • Page 23 ON and engine stop switch is at (RUN). If it comes on at any other time, reduce speed and take the motorcycle to your Honda dealer as soon as possible. Right turn signal indicator Flashes when the right turn signal operates.
  • Page 24 08/08/06 09:59:35 32MCW660_024 (Ref.No.) Description Function RESET button This button is used to reset the tripmeter or to select the tripmeter or odometer or to adjust the time. HISS button This button is used to cancel flashing the immobilizer system (HISS) indicator when the ignition switch is OFF (page (10) Immobilizer system...
  • Page 25 08/08/06 09:59:46 32MCW660_025 (Ref.No.) Description Function (11) SELECT button Except E, E type: This button is used to select the coolant or air temperature meter or to adjust the time. For E, E type: This button is used to select the coolant or air temperature meter or to adjust the time or to change the speed and mileage units for the speedometer/ odometer/tripmeter.
  • Page 26 08/08/06 09:59:54 32MCW660_026 (Ref.No.) Description Function (13) Left turn signal indicator Flashes when the left turn signal operates. (green) (14) L o w o i l p r e s s u r e Lights when the engine oil pressure is below normal indicator (red) operating range.
  • Page 27 08/08/06 10:00:01 32MCW660_027 (Ref.No.) Description Function (15) H i g h c o o l a n t Lights when the coolant is over the specified temperature indicator temperature. If the indicator goes on while riding, (red) stop the engine and check the reserve tank coolant level.
  • Page 28 08/08/06 10:00:09 32MCW660_028 Initial Display When the ignition switch is turned ON, the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly. (Except digital clock ) The unit ‘‘mph’’ ( ) and ‘‘mile’’...
  • Page 29 08/08/06 10:00:17 32MCW660_029 Multi-function Displays The right multi-function display ( ) (5) (6) includes the following functions: Odometer/Tripmeter Fuel gauge Digital clock The left multi-function display ( ) includes the following functions: Coolant/Air temperature meter Speedometer (1) Right multi-function display (2) Odometer/Tripmeter (3) Fuel gauge (4) Digital clock...
  • Page 30 08/08/06 10:00:23 32MCW660_030 Fuel Gauge The fuel gauge liquid crystal display ( ) shows the approximate fuel supply available in a graduated display. When the segment F ( ) goes on, the fuel tank capacity including reserve is: 22.0 (5.81 US gal , 4.84 Imp gal) When segment E ( ) flashes, fuel will be low and you should refill the tank as soon as possible.
  • Page 31 08/08/06 10:00:36 32MCW660_031 Overheating Message Coolant Temperature Meter The coolant temperature meter ( ) shows When the coolant temperature reaches coolant temperature digitally. 122°C, the display begins to flash and ‘‘red If the display is air temperature, push the line’’ ( ) appears on the display. SELECT button ( ).
  • Page 32 08/08/06 10:00:44 32MCW660_032 Air Temperature Meter Air temperature meter ( ) shows air The temperature sensor is located in the temperature digitally. upper cowl. Therefore, the temperature If the display is coolant temperature, push reading can be affected by heat reflection the SELECT button ( ).
  • Page 33 08/08/06 10:00:55 32MCW660_033 Speedometer/Odometer/Tripmeter/ Speed and Mileage Unit Change Speedometer Shows riding speed. Odometer Shows accumulated mileage. This meter can be displayed to 0 to 99,999 kilometers (miles). If the display exceeds 99,999 kilometers (miles), it will return to 0 automatically.
  • Page 34 08/08/06 10:01:04 32MCW660_034 Tripmeter The tripmeter shows mileage per trip. There are two tripmeters, tripmeter A ( ) and tripmeter B ( ). Switch between the odometer, tripmeter A and tripmeter B by pressing the RESET button ( ) repeatedly. To reset the tripmeter, push and hold the RESET button with the display in the tripmeter A or tripmeter B mode.
  • Page 35 08/08/06 10:01:14 32MCW660_035 To set the hour, press the RESET button Digital Clock Shows hour and minute. To adjust the time, until the desired time and AM/PM are proceed as follows: displayed. The time is advanced by one minute, Turn the ignition switch ON. each time the button is pushed.
  • Page 36 08/08/06 10:01:23 32MCW660_036 MAJOR COMPONENTS (Information you need to operate this motorcycle) Standard Position: SUSPENSION Front Suspension To return to the standard position, turn the Spring Preload: adjusters until the second groove from the Adjust the spring preload by turning the top aligns with the top surface of the fork spring preload adjuster ( ) with the No.2 caps.
  • Page 37 08/08/06 10:01:30 32MCW660_037 Rear Suspension Rebound Damping: To reduce (SOFT) : Turn the adjuster counterclockwise toward SOFT for a light load and smooth road condition. To increase (HARD) : Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition. To adjust the adjuster to the standard position, proceed as follows : Turn the damping adjuster ( ) clockwise...
  • Page 38 (1) Spring preload adjuster Disposal should only be done by your (2) Pin spanner Honda dealer. The instructions found in this (3) Extension bar owner’s manual are limited to adjustment of the shock assembly only.
  • Page 39 08/08/06 10:01:45 32MCW660_039 (VFR-ABS) The spring preload adjuster knob ( ) has 35 spring preload positions (clicks) or more for different load or riding conditions. To adjust the spring preload, turn the adjuster knob. To reduce (LOW) : Turn the adjuster counterclockwise toward LOW for a light load and smooth road condition.
  • Page 40 Disposal should only be done by your Honda dealer. The instructions found in this owner’s manual are limited to adjustment of the shock assembly only.
  • Page 41 As the brake pads wear, the brake fluid level drops. The recommended brake fluid is Honda There are no adjustments to perform, but DOT 4 brake fluid from a sealed container, fluid level and pad wear must be inspected or an equivalent.
  • Page 42 08/08/06 10:02:01 32MCW660_042 Front Brake Lever: Other Checks: The distance between the tip of the brake Make sure there are no fluid leaks. Check lever ( ) and the grip can be adjusted by for deterioration or cracks in the hoses and turning the adjuster ( ) while pushing the fittings.
  • Page 43 (page Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container, or an equivalent. (1) UPPER level mark...
  • Page 44 See your Honda dealer for this service. Fluid Level: Check that the fluid level is above the LOWER level mark ( ) with the motorcycle in an upright position.
  • Page 45 08/08/06 10:02:20 32MCW660_045 Clutch Lever: The distance between the tip of the clutch lever ( ) and the grip can be adjusted by turning the adjuster ( ) while pushing the lever forward. Align the arrow ( ) on the clutch lever with the index mark ( ) on the adjuster.
  • Page 46 08/08/06 10:02:26 32MCW660_046 COOLANT The factory provides a 50/50 solution of antifreeze and distilled water in this Coolant Recommendation The owner must properly maintain the motorcycle. T his coolant solution is coolant to prevent freezing, overheating, r e c o m m e n d e d f o r m o s t o p e r a t i n g and corrosion.
  • Page 47 Do not attempt to add coolant by removing the radiator cap. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. (1) Reserve tank (2) LOWER level mark (3) Reserve tank cap...
  • Page 48 08/08/06 10:02:42 32MCW660_048 FUEL Fuel Tank The fuel tank capacity including the reserve supply is: 22.0 (5.81 US gal , 4.84 Imp gal) To open the fuel fill cap ( ), insert the ignition key ( ) and turn it clockwise. The fuel fill cap is hinged and will lift up.
  • Page 49 If spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.
  • Page 50 Damage the painting of the fuel tank. is at least as high as that recommended by Damage the rubber tubes of the fuel line. Honda. There are two types of ‘‘gasohol’’: Cause corrosion of the fuel tank. one containing ethanol, and the other Cause poor drivability.
  • Page 51 08/08/06 10:02:59 32MCW660_051 ENGINE OIL Engine Oil Level Check Check the engine oil level each day before Running the engine with insufficient oil riding the motorcycle. pressure may cause serious engine damage. The level must be maintained between the upper ( ) and lower ( ) level marks in the inspection window ( ).

  • Page 52: Air Pressure

    08/08/06 10:03:04 32MCW660_052 TUBELESS TYRES Air Pressure Keeping your tyres properly inflated To safely operate your motorcycle, your tyres must be the proper type and size, in provides the best combination of handling, good condition with adequate tread, and tread life and riding comfort. Generally, correctly inflated for the load you are underinf lated tyres w ear unevenly, carrying.
  • Page 53 08/08/06 10:03:11 32MCW660_053 Always check air pressure when your tyres Inspection are ‘‘cold’’ when the motorcycle has been Whenever you check the tyre pressures, parked for at least three hours. If you check you should also examine the tyre treads and air pressure when your tyres are ‘‘warm’’...
  • Page 54 08/08/06 10:03:16 32MCW660_054 Tread Wear Replace tyres before tread depth at the center of the tyre reaches the following limit: Minimum tread depth Front: 1.5 mm (0.06 in) Rear: 2.0 mm (0.08 in) For Germany German law prohibits use of tyres whose tread depth is less than 1.6 mm.
  • Page 55 08/08/06 10:03:21 32MCW660_055 Even if a tyre is professionally repaired with Tyre Repair If a tyre is punctured or damaged, you a permanent internal patch plug, it will not should replace it, not repair it. As discussed be as good as a new tyre. You should not below, a tyre that is repaired, either exceed 80 km/h (50 mph) for the first 24 temporarily or permanently, will have lower...
  • Page 56 08/08/06 10:03:31 32MCW660_056 T he r ecomme nded t yres f or y our Tyre Replacement The tyres that came on your motorcycle motorcycle are: were designed to match the performance Front: 120/70 ZR17M/C (58W) capabilities of your motorcycle and provide DUNLOP the best combination of handling, braking, D204FK...
  • Page 57 08/08/06 10:03:35 32MCW660_057 Important Safety Reminders Do not install a tube inside a tubeless tyre on this motorcycle. Excessive heat build- up can cause the tube to burst. Use only tubeless t yres on this motorcycle. The rims are designed for t ubeless t y re s, a nd during hard acceleration or braking, a tube-type tyre could slip on the rim and cause the tyre to...
  • Page 58 08/08/06 10:03:43 32MCW660_058 ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH The ignition switch ( ) is below the indicator panel. The headlight, position lights, taillights and license light will come on whenever you turn the ignition switch ON. If your motorcycle is stopped with the ignition switch ON and the engine is not running, the headlight, position lights, taillights and license light will still be on, resulting...
  • Page 59 Store the plate in a number plate. safe place. To reproduce keys, bring all keys, key number plate and motorcycle to your Honda dealer. Up to four keys can be registered with the immobilizer system (HISS), including the ones in hand.
  • Page 60 08/08/06 10:03:54 32MCW660_060 If all keys are lost, the PGM-FI unit/ignition control module must be replaced. To avoid this possibility we recommend that if only one key is left, you immediately have it reproduced to ensure that a back-up is available.
  • Page 61 08/08/06 10:03:59 32MCW660_061 IMMOBILIZER SYSTEM (HISS) When the ignition switch is turned ON and HISS is the abbreviation of Honda Ignition the engine stop switch is at ‘‘ ’’ (RUN), Security System. the immobilizer system (HISS) indicator lights for a few seconds, then goes off. If...
  • Page 62 08/08/06 10:04:07 32MCW660_062 When the ignition switch is turned OFF, the To cancel flashing, proceed as follows: immobilizer system (HISS) indicator continues to flash every 2 seconds during 24 Turn the ignition switch ON. hours. After this period, the indicator Push and hold the HISS button ( ).
  • Page 63 08/08/06 10:04:15 32MCW660_063 If the system repeatedly does not recognize EC Directives the coding of your key, contact your Honda This immobilizer system complies with the dealer. R & TTE (Radio equipment and telecommu- The system may not recognize the key’s...
  • Page 64 08/08/06 10:04:24 32MCW660_064 RIGHT HANDLEBAR CONTROLS When the start button is pushed, the starter motor will crank the engine, the headlight Engine Stop Switch will automatically go out, but the taillight The engine stop switch ( ) is next to the will stay on.
  • Page 65 08/08/06 10:04:29 32MCW660_065 Hazard Switch When the hazard switch ( ) is (ON) position, both left and right turn signals start flashing. With the ignition switch is position, the signals continue flashing even the engine or other lights are OFF. (3) Hazard switch...
  • Page 66 08/08/06 10:04:39 32MCW660_066 LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch ( ) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Passing Light Control Switch ( ) When this switch is pressed, the headlight flashes on to signal approaching cars or when passing.
  • Page 67 08/08/06 10:04:45 32MCW660_067 FEATURES (Not required for operation) STEERING LOCK To lock the steering, turn the handlebars all To lock the way to the left or right, turn the key ( ) to LOCK while pushing in. Remove the key. To unlock the steering, turn the key to OFF while pushing in.
  • Page 68 08/08/06 10:04:52 32MCW660_068 SEAT To remove the seat ( ), insert the ignition key into the seat lock ( ) and turn it clockwise. Pull the seat back and up. To install the seat, insert the front prongs ( ) into the front stay ( ) and the rear prongs ( ) into the rear stays ( ) on the frame.
  • Page 69 08/08/06 10:04:57 32MCW660_069 HELMET HOLDERS The helmet holders are located below the seat (page Hang the helmets on the holder hooks ( ). Install the seat and lock it securely. Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
  • Page 70 08/08/06 10:05:03 32MCW660_070 DOCUMENT BAG The document bag ( ) is in the document compartment ( ) under the seat (page This owner’s manual and other documents should be stored in the document bag. When washing your motorcycle, be careful not to flood this area with water.
  • Page 71 08/08/06 10:05:08 32MCW660_071 STORAGE COMPARTMENT FOR U-SHAPED ANTI-THEFT LOCK The rear fender has a storage compartment to store a U-shaped anti-theft lock under the seat (page ). After storing, be sure to fasten the lock with the rubber band ( ) securely.
  • Page 72 08/08/06 10:05:17 32MCW660_072 REAR SEAT COVER See your Honda dealer for installation/ removal of the rear seat cover. Installation: Remove the seat (page Remove the caps ( ), bolts ( ) and washers ( ). Remove the rear grab rails ( ).
  • Page 73 22 N·m (2.2 kgf·m , 16 lbf·ft) when riding in tandem. If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. The grab rail could come off easily and result in serious injury if the assembly is not made properly.
  • Page 74 08/08/06 10:05:41 32MCW660_074 FRONT COWL Removal: Installation: Remove the clips ( ). Installation can be done in the reverse Remove the bolts A ( ). order of removal. Remove the bolts B ( ). Remove the bolts C ( ). Remove the front cowl ( ).
  • Page 75 08/08/06 10:05:48 32MCW660_075 INNER COWL Removal: Remove the front cowl (page Remove the clips ( ). Remove the inner cowl ( ). Installation: Installation can be done in the reverse order of removal. (1) Clips (2) Inner cowl...
  • Page 76 08/08/06 10:05:57 32MCW660_076 INNER PANEL The right and left inner panels can be removed in the same manner. Removal: Remove the bolts ( ). Remove the clip ( ). Remove the inner panel ( ). Installation: Installation can be done in the reverse order of removal.
  • Page 77 08/08/06 10:06:06 32MCW660_077 FUEL TANK MAINTENANCE POSITION The front of the fuel tank can be tilted up for maintenance. The fuel tank does not require draining. To Raise: Place the motorcycle on its center stand on a firm, level surface with the transmission in neutral and the ignition switch OFF.
  • Page 78 08/08/06 10:06:14 32MCW660_078 Insert the pin spanner ( ) in the extension bar ( ) provided in the tool kit (page Raise the front of the fuel tank ( ) and install the bolts to frame body. Do not raise the fuel tank higher than the stopper cable ( ) allows.
  • Page 79 08/08/06 10:06:19 32MCW660_079 H E A D L I G H T A I M V E R T I C A L ADJUSTMENT Vertical adjustment can be made by turning the screws ( ) in or out as necessary. Obey local laws and regulations.
  • Page 80 08/08/06 10:06:26 32MCW660_080 CLIP Removal: Installation: Press down on the center pin to release Slightly open the retaining pawls and then the lock. push them out. Pull out the clip from the hole. Insert the clip into the hole. Lightly press down on the center pin to lock the clip.
  • Page 81 If you detect any problem, be Coolant level add coolant if required. sure you take care of it, or have it corrected Check for leaks (pages by your Honda dealer. Front and rear brakes check operation; make sure there is no brake fluid leakage (pages...
  • Page 82 08/08/06 10:06:42 32MCW660_082 Tyres check condition and pressure (pages Drive chain check condition and slack (page ). Adjust and lubricate if necessary. Throttle check for smooth opening and full closing in all steering positions. Lights and horn check that headlight, brake/tail light, turn signals, indicators and horn function properly.
  • Page 83 08/08/06 10:06:49 32MCW660_083 STARTING THE ENGINE Y our motorcycle’s exhaust contains Always follow the proper starting procedure poisonous carbon monoxide gas. High described below. levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. This motorcycle is equipped with a side Do not run the engine with the garage door stand ignition cut-off system.
  • Page 84 The high coolant temperature indicator is OFF. Operating the engine with insufficient oil The immobilizer system (HISS) indicator pressure can cause serious engine damage. is OFF. The PGM-FI malfunction indicator lamp (MIL) is OFF. The ABS indicator is ON. (VFR-ABS)
  • Page 85 08/08/06 10:07:08 32MCW660_085 Starting Procedure Flooded Engine This motorcycle has a fuel-injected engine If the engine fails to start after repeated with an automatic fast idle. Follow the attempts, it may be flooded. procedure indicated below. L ea ve t he engine st op sw it ch set t o (RUN).
  • Page 86 08/08/06 10:07:12 32MCW660_086 RUNNING-IN Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period, avoid full-throttle starts and rapid acceleration.
  • Page 87 08/08/06 10:07:18 32MCW660_087 RIDING After the engine has been warmed up, Review Motorcycle Safety (pages the motorcycle is ready for riding. before you ride. While the engine is idling, pull in the clutch lever and depress the shift lever to Make sure you understand the function of shift into 1st (low) gear.
  • Page 88 08/08/06 10:07:22 32MCW660_088 Coordinate the throttle and brakes for smooth deceleration. Both front and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel, or braking effectiveness will be reduced and control of the motorcycle be difficult.
  • Page 89 08/08/06 10:07:29 32MCW660_089 BRAKING Important Safety Reminders: This motorcycle is equipped with a Dual When possible, reduce speed or brake Combined Brake System. Operating the before entering a turn; closing the front brake lever applies the front brake and throttle or braking in mid-turn may cause a portion of the rear brake.
  • Page 90 08/08/06 10:07:33 32MCW660_090 When descending a long, steep grade, use engine compression braking by down- shifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness. Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the brakelight, giving a false indication to other drivers.
  • Page 91 08/08/06 10:07:40 32MCW660_091 Anti-lock Brake System (ABS) ABS may be activated by riding over a (VFR-ABS) sharp drop or rise in the road level. This model is also equipped with an Anti- It is important to follow the tyre lock Brake System (ABS) designed to help recommendations (page ).
  • Page 92 If it does not go off, ABS is not functioning, but the brakes still work a Dual Combined Brake System and provide normal stopping ability. However, you should have the system checked by Honda dealer as soon as possible.
  • Page 93 08/08/06 10:07:50 32MCW660_093 PARKING Make sure flammable materials such as dry grass or leaves do not come in contact with After stopping the motorcycle, shift the transmission into neutral, turn the the exhaust system when parking your handlebar fully to the left, turn the motorcycle.
  • Page 94 08/08/06 10:07:54 32MCW660_094 ANTI-THEFT TIPS Always lock the steering and never leave NAME: the key in the ignition switch. This sounds simple but people do forget. ADDRESS: Be sure the registration information for your motorcycle is accurate and current. Park your motorcycle in a locked garage whenever possible.
  • Page 95 MAINTENANCE If your motorcycle overturns or becomes THE IMPORTANCE OF MAINTENANCE involved in a crash, be sure your Honda A well-maintained motorcycle is essential dealer inspects all major parts, even if you for safe, economical and trouble-free riding. are able to make some repairs.
  • Page 96 Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.
  • Page 97 Injury from moving parts. To ensure the best quality and reliability, Do not run the engine unless instructed use only new Honda Genuine Parts or their to do so. equivalents for repair and replacement. Read the instructions before you begin, and make sure you have the tools and skills required.

  • Page 98: Maintenance Schedule

    Your Honda dealer meets all of these requirements. Should be serviced by your Honda dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual.
  • Page 99 08/08/06 10:08:36 32MCW660_099 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km REFER 1,000 mi ITEM NOTE MONTH PAGE FUEL LINE THROTTLE OPERATION AIR CLEANER NOTE (2) EVERY 24,000 km (16,000 mi) I, SPARK PLUGS 100 104 EVERY 48,000 km (32,000 mi) R VALVE CLEARANCE ENGINE OIL 95 99...
  • Page 100 08/08/06 10:08:55 32MCW660_100 FREQUENCY WHICHEVER ODOMETER READING NOTE (1) COMES FIRST 1,000 km REFER 1,000 mi ITEM NOTE MONTH PAGE DRIVE CHAIN EVERY 1,000 km (600 mi) I, L 108 112 DRIVE CHAIN SLIDER BRAKE FLUID NOTE (3) 31 33 BRAKE PAD WEAR BRAKE SYSTEM 31 33, 124...
  • Page 101 08/08/06 10:09:14 32MCW660_101 TOOL KIT The following tool is also provided with The tool kit ( ) is under the seat (page your motorcycle. Some roadside repairs, minor adjustments Extension bar and parts replacement can be performed with the tools contained in the kit. Tool bag 12 mm Box end wrench 17 mm Box end wrench...
  • Page 102 08/08/06 10:09:22 32MCW660_102 SERIAL NUMBERS The frame and engine serial numbers are The frame number ( ) is stamped on the required when registering your motorcycle. right side of the steering head. They may also be required by your dealer when ordering replacement parts.
  • Page 103 08/08/06 10:09:28 32MCW660_103 COLOUR LABEL The colour label ( ) is attached to the frame below the seat (page It is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE (1) Colour label...
  • Page 104 Remove and discard the air cleaner ( ). AIR CLEANER Refer to the Safety Precautions on page Install a new air cleaner. Use the Honda Genuine air cleaner or an The air cleaner should be serviced at equivalent air cleaner specified for your regular intervals (page ).
  • Page 105 They may affect on the circular API lubrication and clutch performance. service label Viscosity SAE 10W-30 JASO T 903 standard NOT RECOMMENDED Suggested Oil Honda ‘‘4-STROKE MOTORCYCLE Do not use non-detergent, vegetable, or OIL’’ or equivalent. castor based racing oils.
  • Page 106 08/08/06 10:10:03 32MCW660_106 JASO T 903 standard Viscosity: Viscosity grade of engine oil should be The JASO T 903 standard is an index for based on average atmospheric temperature engine oils for 4-stroke motorcycle engines. in your riding area. The following provides a There are two classes: MA and MB.
  • Page 107 If a torque wrench is not used for this f r e q u e n t l y t h a n s p e c i f i e d i n t h e installation, see your Honda dealer as soon maintenance schedule.
  • Page 108 08/08/06 10:10:15 32MCW660_108 Remove the front cowl (page ) and Remove the oil filter ( ) with a filter the inner cowl (page wrench and let the remaining oil drain out. To drain the oil, remove the oil filler cap, Discard the oil filter.
  • Page 109 26 N·m (2.7 kgf·m , 19 lbf·ft) Engine oil drain plug torque: 30 N·m (3.1 kgf·m , 22 lbf·ft) Use only the Honda genuine oil filter or a Fill the crankcase with the recommended filter of equivalent quality specified for your grade oil;...
  • Page 110 08/08/06 10:10:38 32MCW660_110 This motorcycle uses the spark plugs that SPARK PLUGS Refer to the Safety Precautions on page have an iridium coated center electrode. Be Recommended plugs: sure to observe the following when Standard: servicing the spark plugs. Do not clean the spark plug. If the IMR9B 9H (NGK) VNH27Z (DENSO) e l e c t r o d e i s c o n t a m i n a t e d w i t h...
  • Page 111 08/08/06 10:10:48 32MCW660_111 To remove the spark plug from the rear Clean any dirt from around the spark plug cylinder, raise the fuel tank (page bases. Remove the bolts ( ). Remove the spark plugs using a spark Disconnect the ignition coil connectors plug wrench ( ) furnished in the tool kit.
  • Page 112 08/08/06 10:10:53 32MCW660_112 To remove the spark plug from the front Clean any dirt from around the spark plug cylinder, remove the bolts ( ) and the bases. wire harness holder ( ). Remove the spark plugs using a spark Disconnect the ignition coil connectors plug wrench ( ) furnished in the tool kit.
  • Page 113 08/08/06 10:11:03 32MCW660_113 Inspect the electrodes and center With the plug washer attached, thread porcelain for deposits, erosion or carbon the spark plug in by hand to prevent fouling. If the erosion or deposit is heavy, cross-threading. replace the plug. Tighten the spark plug: Make sure that the 1.0 mm wire-type If the old plug is good:...
  • Page 114 08/08/06 10:11:09 32MCW660_114 Reinstall the ignition coils. Connect the ignition coil connectors to the ignition coils as before removal. (10) Install the wire harness holder ( ) to the right side of front cylinder and install and tighten the bolts. Install the remaining parts in the reverse order of removal.
  • Page 115 08/08/06 10:11:17 32MCW660_115 THROTTLE OPERATION Refer to the Safety Precautions on page Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. Measure the throttle grip freeplay at the throttle grip flange.
  • Page 116 08/08/06 10:11:24 32MCW660_116 IDLE SPEED Refer to the Safety Precautions on page The engine must be at normal operating temperature f or accurate idle speed adjustment. 10 minutes of stop-and-go riding is sufficient. Warm up the engine, shift to neutral and place the motorcycle on its center stand.
  • Page 117 Refer to the Safety Precautions on page Coolant Replacement Removing the radiator cap while the Coolant should be replaced by a Honda engine is hot can cause the coolant to dealer, unless the owner has proper tools spray out, seriously scalding you.
  • Page 118 08/08/06 10:11:40 32MCW660_118 Rotate the rear wheel. Stop. Check the DRIVE CHAIN Refer to the Safety Precautions on page drive chain slack. Repeat this procedure several times. Drive chain slack should The service life of the drive chain is remain constant. If the chain is slack only dependent upon proper lubrication and in certain sections, some links are kinked adjustment.
  • Page 119 08/08/06 10:11:47 32MCW660_119 Rotate the rear wheel slowly and inspect the drive chain and sprockets for any of Damaged sprocket Worn sprocket the following conditions: Teeth Teeth DRIVE CHAIN *Damaged Rollers Replace Replace *Loose Pins *Dry or Rusted Links *Kinked or Binding Links *Excessive Wear *Improper Adjustment *Damaged or Missing O-rings...
  • Page 120 Bearing holder pinch bolt torque: 74 N·m (7.5 kgf·m , 54 lbf·ft) If a torque wrench is not used for this installation, see your Honda dealer as soon as possible to verify proper assembly. Recheck drive chain slack. 25 35 mm (0.98 1.38 in)
  • Page 121 This motorcycle has a staked master link drive chain which requires a special tool for cutting and staking. Do not use an ordinary (5) Red zone (6) Tip of driven sprocket teeth master link with this chain. See your Honda dealer.
  • Page 122 08/08/06 10:12:12 32MCW660_122 Lubrication and Cleaning: Lubricate every 1,000 km (600 miles) or sooner if chain appears dry. The drive chain on this motorcycle is equipped with small O-rings between the link plates. These O-rings retain grease inside the chain to improve its service life. The O-rings in this chain can be damaged by steam cleaning, high pressure washers, and certain solvents.
  • Page 123 Refer to the Safety Precautions on page Check the chain slider ( ) for wear. The chain slider must be replaced if it is worn to the wear limit line ( ). For replacement, see your Honda dealer. (1) Chain slider (2) Wear limit line...
  • Page 124 08/08/06 10:12:22 32MCW660_124 FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page Check the fork assembly by locking the front brake and pumping the fork up and down vigorously. Suspension action should be smooth and there must be no oil leakage.
  • Page 125 Lower the side stand. The engine should stop as you put the side stand down. If the side stand system does not operate as (1) Side stand spring described, see your Honda dealer for service.
  • Page 126 08/08/06 10:12:39 32MCW660_126 Remove the socket bolt A ( ) and socket WHEEL REMOVAL Refer to the Safety Precautions on page bolt B ( ). Front Wheel Removal Raise the front wheel off the ground by placing a support block under the engine. Cover both sides of the front wheel with a protective tape ( ) or equivalent.
  • Page 127 If this occurs, servicing of the brake system To avoid damage to the brake hose, support will be necessary. See your Honda dealer the caliper assembly so that it doesn’t hang for this service.
  • Page 128 08/08/06 10:12:51 32MCW660_128 Loosen the right and left axle pinch bolts ( ), and remove the front axle bolt ( ). Withdraw the front axle shaft ( ) and remove the front wheel. (7) Axle pinch bolts (8) Front axle bolt (9) Front axle shaft...
  • Page 129 08/08/06 10:13:01 32MCW660_129 Install the right and left brake calipers Front Wheel Installation Position the front wheel between the fork onto the fork legs. legs and insert the front axle shaft from To avoid damaging the brake pads, the left side, through the left fork leg and carefully fit the brake disc ( ) between wheel hub.
  • Page 130 Tighten the axle pinch bolts on the right If the torque wrench was not used for fork leg to specified torque: installation, see your Honda dealer as soon 22 N·m (2.2 kgf·m , 16 lbf·ft) as possible to verify proper assembly.
  • Page 131 If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
  • Page 132 Always inspect each pad in both right and left brake calipers. Check the cutout ( ) in each pad. If either pad is worn to the cutout, replace both pads as a set. See your Honda dealer for this service. (1) Cutouts...
  • Page 133 08/08/06 10:13:28 32MCW660_133 REAR BRAKE Rear Brake Check the cutout ( ) in each pad. If either pad is worn to the cutout, replace both pads as a set. See your Honda dealer for this service. (2) Cutouts...
  • Page 134 Move the left caliper assembly ( ) upward while slowly rotating the rear wheel. The brake system is normal if the rear wheel stops. If the rear wheel does not stop, see your Honda dealer. (1) Left caliper assembly...
  • Page 135 If your battery seems weak and/or is disposal. leaking electrolyte (causing hard starting or other electrical troubles), contact your Honda dealer. The battery gives off explosive hydrogen gas during normal operation. Your battery is a maintenance-free type and can be permanently damaged if the cap strip A spark or flame can cause the battery is removed.
  • Page 136 08/08/06 10:13:52 32MCW660_136 Removal: Make sure the ignition switch is OFF. Remove the seat (page Remove the clips ( ), then remove the battery cover ( ). Release the rings and remove the rubber band ( ). Disconnect the negative ( ) terminal lead ( ) from the battery first, then disconnect the positive ( ) terminal lead ( ).
  • Page 137 Blown fuse usually indicates a short circuit or an overload in the electrical system. See your Honda dealer for repair. Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.
  • Page 138 VFR-ABS The fuse boxes are located under the right and left inner panels. The specified fuses are: (VFR-ABS only) 10A , 20A , 30A Remove the inner panel (page Open the fuse box cover ( ). Pull out the old fuse and install a new fuse.
  • Page 139 08/08/06 10:14:25 32MCW660_139 Main Fuse A: The main fuse A ( ) is located on the starter magnetic switch under the seat. The specified fuse is: Remove the seat (page Disconnect the wire connector ( ) of the starter magnetic switch. Pull out the old fuse and install a new fuse.
  • Page 140 08/08/06 10:14:30 32MCW660_140 BRAKELIGHT SWITCH ADJUSTMENT Refer to the Safety Precautions on page Check the operation of the brakelight switch ( ) at the right side behind the engine from time to time. Adjustment is done by turning the adjusting nut ( ).
  • Page 141 08/08/06 10:14:38 32MCW660_141 Be sure to turn the ignition switch OFF BULB REPLACEMENT Refer to the Safety Precautions on page when replacing the bulb. Do not use bulbs other than those The light bulb becomes very hot while the specified. light is ON, and remains hot for a while After installing a new bulb, check that the after it is turned OFF.
  • Page 142 08/08/06 10:14:48 32MCW660_142 For U, U type Headlight Bulb Remove the inner panel (page Pull off the socket ( ) without turning. Remove the dust cover ( ). Remove the bulb ( ) while pressing down on the pin ( ). Pull out the bulb without turning.
  • Page 143 08/08/06 10:14:54 32MCW660_143 Position Light Bulb Except U, U type Pull the position light socket ( ) and remove it. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal. (1) Position light socket (2) Bulb...
  • Page 144 08/08/06 10:15:02 32MCW660_144 Brake/Taillight Bulb Remove the seat (page Turn the socket ( ) 90° counter- clockwise, then pull it out toward you. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal.
  • Page 145 08/08/06 10:15:10 32MCW660_145 Front Turn Signal Bulb Remove the clip ( ) and the bulb maintenance lid ( ). Turn the socket ( ) 90° counter- clockwise, then pull it out toward you. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal.
  • Page 146 08/08/06 10:15:16 32MCW660_146 Rear Turn Signal Bulb Remove the seat (page Turn the socket ( ) 90° counter- clockwise, then pull it out toward you. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal.
  • Page 147 08/08/06 10:15:29 32MCW660_147 License Light Bulb Remove the A nuts ( ), washers ( ), collars ( ) and bolts ( ). Remove the license plate bracket ( ). R e m o v e t h e l i c e n s e p l a t e b r a c k e t stay ( ).
  • Page 148 08/08/06 10:15:35 32MCW660_148 CLEANING Clean your motorcycle regularly to protect the surface finishes and inspect for damage, wear, and oil, coolant or brake fluid leakage. High pressure water (or air) can damage certain parts of the motorcycle. Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces.
  • Page 149 08/08/06 10:15:41 32MCW660_149 The inside of the headlight lens may be Washing the Motorcycle Rinse the motorcycle thoroughly with clouded immediately after washing the cool water to remove loose dirt. motorcycle. Moisture condensation inside Clean the motorcycle with a sponge or the headlight lens will disappear gradually soft cloth using cool water.
  • Page 150 08/08/06 10:15:49 32MCW660_150 After cleaning, rinse the motorcycle Finishing Touches thoroughly with plenty of clean water. After washing your motorcycle, consider Strong detergent residue can corrode using a comme r cia lly-a v a ilable spr a y alloy parts. cleaner/polish or quality liquid or paste wax Dry the motorcycle, start the engine, and to finish the job.
  • Page 151 08/08/06 10:15:55 32MCW660_151 Removing Road Salt Clean the Mat Painted Surface Road Salt used on roads during winter and Using plenty of water, clean the mat painted salt from seawater causes rust. surface with a soft cloth or sponge. Dry Wash your motorcycle as follows after it with a soft, clean cloth.
  • Page 152 08/08/06 10:16:00 32MCW660_152 Painted Aluminum Wheel Maintenance Exhaust Pipe and Muffler Maintenance Aluminum may corrode from contact with The exhaust pipe and muffler is stainless dirt, mud, or road salt. Clean the wheels steel but may become stained by mud or af ter riding through any of these dust.
  • Page 153 08/08/06 10:16:07 32MCW660_153 STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, Petrol is highly flammable and necessary repairs should be made BEFORE explosive.
  • Page 154 08/08/06 10:16:15 32MCW660_154 To prevent rusting in the cylinders, Remove the battery. Store in an area perform the following: protected from freezing temperatures Remove the ignition coil connectors and direct sunlight. and ignition coils from the spark plugs. Slow charge the battery once a month. Using tape or string, secure the Wash and dry the motorcycle.
  • Page 155 08/08/06 10:16:20 32MCW660_155 REMOVAL FROM STORAGE Uncover and clean the motorcycle. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Drain any excess aerosol rust-inhibiting oil from the fuel tank.
  • Page 156 Also, be sure to have your vehicle is involved in the crash. Honda dealer check the f rame and suspension after any serious crash. If you decide that you are capable of riding safely, first evaluate the condition of your motorcycle.
  • Page 157 08/08/06 10:16:35 32MCW660_157 SPECIFICATIONS DIMENSIONS Overall length 2,120 mm (83.5 in) Overall width 735 mm (28.9 in) Overall height 1,195 mm (47.0 in) Wheelbase 1,460 mm (57.5 in) CAPACITIES Engine oil After draining 2.9 (3.1 US qt , 2.6 Imp qt) After draining and oil filter change 3.1 (3.3 US qt , 2.7 Imp qt)
  • Page 158 08/08/06 10:16:43 32MCW660_158 ENGINE Bore and stroke 72.0 48.0 mm (2.83 1.89 in) Compression ratio 11.6 : 1 Displacement 782 cm (47.7 cu-in) Spark plug Standard IMR9B 9H (NGK) VNH27Z (DENSO) For cold climate IMR8B 9H (NGK) (Below 5°C, 41°F) VNH24Z (DENSO) Idle speed 1,200...
  • Page 159 08/08/06 10:16:54 32MCW660_159 CHASSIS AND SUSPENSION Caster 25°30’ Trail 95 mm (3.7 in) Tyre size, front 120/70 ZR17M/C (58W) DUNLOP D204FK BRIDGESTONE BT020F BB METZELER MEZ4A FRONT Tyre size, rear 180/55 ZR17M/C (73W) DUNLOP D204K BRIDGESTONE BT020R BB METZELER MEZ4A Tyre type radial-ply, tubeless POWER TRANSMISSION...
  • Page 160 Front 12V 21W Rear 12V 21W Position light 12V 5W … Except U, U type License light 12V 5W FUSE Main fuse A Main fuse B Other fuses 10A , 20A … VFR 10A , 20A , 30A … VFR-ABS...
  • Page 161 The catalytic converters act on HC, CO, and Always use unleaded petrol. Even a small NOx. Replacement parts must be original amount of leaded petrol can contaminate Honda parts or their equivalents. the catalyst metals, making the catalytic converters ineffective. The catalytic converters must operate at a...

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