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INSTRUCTION MANUAL
Serialnummer
GATOR
Plus ESG45GL
®
Battery-powered
Cable Cutter
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99944669
© 2010 Greenlee Textron Inc.
IM 1519 REV 5 9/10
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Summary of Contents for Greenlee GATOR Plus ESG45GL
- Page 1 Plus ESG45GL ® Battery-powered Cable Cutter Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99944669 © 2010 Greenlee Textron Inc. IM 1519 REV 5 9/10...
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Page 2: Table Of Contents
All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
ESG45GL Battery-powered Cable Cutter IMPORTANT SAFETY INFORMATION SAFETY ALERT Electric shock hazard: This tool is not insulated. When SYMBOL using this unit on or near energized electrical lines, use proper personal protective equipment. This symbol is used to call your attention to hazards Failure to observe this warning could or unsafe practices which could result in an injury or result in severe injury or death. - Page 4 ESG45GL Battery-powered Cable Cutter IMPORTANT SAFETY INFORMATION Cutting hazard: Do not allow anything to contact the battery terminals. • Remove battery before changing dies, adapters, or jaws. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. •...
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Page 5: Identification
ESG45GL Battery-powered Cable Cutter Identification Battery-powered Cable Cutter 1. Trigger 2. Retract Button 3. Pull Pin 4. Cutting Head 5. Housing 6. Battery Load Display 7. Battery Cartridge 8. Blades 9. Oil Reservoir 10. Oil Plug Specifications Weight (with battery) ................5.8 kg (12.5 lb) Overall Length .................. -
Page 6: Operation
ESG45GL Battery-powered Cable Cutter Operation Charging the Battery Read the instructions supplied with the charger for explanation of proper use. Testing the Battery A flickering battery load display indicates a low charge level. A constant light when the tool is in neutral also indicates a low charge. -
Page 7: Maintenance
ESG45GL Battery-powered Cable Cutter Maintenance Each Operating Day Monthly Before use: 1. Thoroughly clean all surfaces. 1. Inspect blades for defects, such as cracks, gouges 2. Check the oil level. or chips. 3. Oil the bolt joints. 2. Inspect the cutter for damage or leaks. If damage is Annually or Every 8000 Cutting Cycles detected, return the tool to an authorized Greenlee service center. -
Page 8: Troubleshooting
ESG45GL Battery-powered Cable Cutter Troubleshooting Before you begin 2. Use a NONFLAMMABLE contact cleaner or pencil 1. Make sure that the battery is charged. Recheck eraser to clean the electrical contacts on the battery the battery after several minutes to make sure the and cable cutter. -
Page 9: Disassembly
ESG45GL Battery-powered Cable Cutter Disassembly (refer to Illustrations) Motor / Gearbox / Bearing Disassembly 1. Remove battery. 2. Remove pin (31). Remove cutting blade (26). 23. Remove tamper-proof paper seal (96). 3. Loosen two screws (17). 24. Remove two screws (92). Remove end cap (102). 4. -
Page 10: Reassembly
ESG45GL Battery-powered Cable Cutter Reassembly Misc. Components Reassembly Motor / Gearbox / Bearing Reassembly 1. Install two Fillister head screws (112) into spacer 15. Remove the protective plastic bag from the elec- (not numbered) and motor (90). Tighten screws. tronics subassembly. Insert the LED into the LED bushing (8). -
Page 11: Illustrations
ESG45GL Battery-powered Cable Cutter Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 12 ESG45GL Battery-powered Cable Cutter Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 13: Illustrations
ESG45GL Battery-powered Cable Cutter Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 14: Parts List
ESG45GL Battery-powered Cable Cutter Parts List Part No. Description 50103946 Head and Ram Unit (15–39) 50013459 Housing Unit (51–61) 50013467 Pump Housing, Reservoir Assembly (70–83) 50013491 Motor Assembly (90–112) 50059033 Relief Valve Assembly (120–130) 50013475 Electrical Assembly (140–144) 50013483 Piston Pump Assembly (150–156) 50042416 Bushing LED ..................... - Page 15 ESG45GL Battery-powered Cable Cutter Parts List (cont’d) Part No. Description 50103407 Ring tie ...................... 1 50071777 Cable tie ....................1 50041444 Threaded bushing ..................1 O-ring ......................1 50058738 Hydraulic reservoir ..................1 50041983 Ring ......................1 50058789 Reservoir plug ................... 1 50058800 Filter ......................
- Page 16 800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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