Table of Contents
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Power Max
Model No. 38614—Serial No. 311000001 and Up
Model No. 38624—Serial No. 311000001 and Up
Model No. 38624W—Serial No. 311000001 and Up
Model No. 38634—Serial No. 311000001 and Up
Model No. 38644—Serial No. 311000001 and Up
Model No. 38654—Serial No. 311000001 and Up
Introduction
This machine is intended to be used by residential
homeowners or professional, hired operators. It is
designed for removing snow from paved surfaces,
such as driveways and sidewalks, and other surfaces
for traffic on residential or commercial properties.
It is not designed for removing materials other
than snow, nor is a model with a pivoting scraper
designed for clearing off gravel surfaces.
Read this information carefully to learn how to operate
and maintain your machine properly and to avoid injury
and machine damage. You are responsible for operating
the machine properly and safely.
You may contact Toro directly at www.Toro.com for
machine and accessory information, help finding a
dealer, or to register your machine.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your machine ready. Figure 1
identifies the location of the model and serial numbers
on the machine. Write the numbers in the space
provided.
Figure 1
1. Model and serial number location
© 2010—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Snowthrowers
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
contains chemicals known to the State of
California to cause cancer, birth defects,
This spark ignition system complies with Canadian
ICES-002.
The enclosed Engine Owner's Manual is supplied
for information regarding the US Environmental
Protection Agency (EPA) and the California
Emission Control Regulation of emission systems,
maintenance, and warranty. Replacements may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3365-702 Rev A
Figure 2
WARNING
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
or other reproductive harm.
Operator's Manual
Original Instructions (EN)
Printed in the USA
All Rights Reserved
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Table of Contents
Related Manuals for Toro 38614
Summary of Contents for Toro 38614
- Page 1 Note emphasizes general information additional information, contact an Authorized Service worthy of special attention. Dealer or Toro Customer Service and have the model and serial numbers of your machine ready. Figure 1 WARNING identifies the location of the model and serial numbers on the machine.
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Page 2: Before Operating
Safety Before Operating Caution: Improper use may result in loss of fingers, hands, or feet. Read and understand the contents of this manual before operating the snowthrower There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly opening. -
Page 3: Clearing A Clogged Discharge Chute
– When practical, remove gas-powered machinery • Do not run the engine indoors, except when starting from the truck or trailer and refuel it on the the engine and for transporting the machine in or ground. If this is not possible, then refuel such out of the building. -
Page 4: Toro Snowthrower Safety
Store fuel in an approved fuel container. Remove the key from the ignition switch The following list contains safety information specific before storing the machine. to Toro machines or other safety information that you must know. • Purchase only genuine Toro replacement parts and accessories. - Page 5 1. Cutting/dismemberment hazard, impeller—do not place your hand in the chute; stop the engine before leaving the operator’s position, use the tool to clear the chute. 112-6626 (Models 38614 and 38624 only) 1. Traction drive—squeeze the lever to 3. Cutting/dismemberment hazard, 5.
- Page 6 Briggs & Stratton Part No. 273676 1. Stop 3. Fast 2. Slow Briggs & Stratton Part No. 277588 1. Primer 3. Ignition key out Briggs & Stratton Part No. 275949 (Engine—Stop) 1. Choke on (Choke) 2. Choke off (Run) 2. Ignition key in (Engine—Run) Briggs &...
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Page 7: Loose Parts
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle bolts Curved washers Install the upper handle. Locknuts – No parts required Install the wheel clutch cable ends – No parts required Install the traction control linkage. -
Page 8: Installing The Upper Handle
Installing the Upper Handle Parts needed for this procedure: Handle bolts Curved washers Locknuts Procedure Figure 4 Note: Do not remove the rubber band on the cables until you have installed the upper handle. 1. Lift and rotate the upper handle and position it over the lower handle (Figure 3). -
Page 9: Installing The Traction Control Linkage
Figure 9 Figure 6 Note: The gap should be approximately the 1. Wheel clutch lever thickness of a pencil (1/4 inch or 6 mm). If it is greater, loosen the cable clamp nut, slide the cable 3. Remove the nut and washer from the handle, attach jacket up slightly, tighten the cable clamp nut, and the cable clamp on the cable to the handle, install check the gap again. -
Page 10: Installing The Chute Control Rod
Note: For easier installation, look down through the opening in the speed selector (Figure 13). Figure 13 Figure 11 1. Speed selector 1. Speed selector lever 3. Inner washer 2. Trunnion 4. Outer washer Note: To make installation easier, leave the flat washer on the trunnion (Figure 11). -
Page 11: Connecting The Wire To The Headlight
Headlight Parts needed for this procedure: Cable tie Procedure All models except 38614 Figure 15 1. Insert the wire connector on the loose end of the wire straight into the back of the headlight until it is 5. Align the holes in the nested ends of the rods and securely in place (Figure 17). -
Page 12: Filling The Engine With Oil
(Figure 17). Model Engine Oil Capacity 2. Secure a cable tie (from the loose parts bag) around 38614 18 to 20 oz. (0.53 to 0.59 l) the wire and the handle about an inch (2.5 cm) below the U-bolt (Figure 17). -
Page 13: Checking The Traction Drive Operation
The machine should move rearward. If the machine does not move or moves forward, complete the following: A. Release the traction lever and stop the engine. Checking the Skids and B. Disconnect the trunnion from the speed selector Scraper lever (Figure 11). C. -
Page 14: Product Overview
Product Overview Figure 23 1. Snow cleanout tool (attached to the handle) Operation Note: Determine the left and right sides of the machine from the normal operating position. Filling the Fuel Tank DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and Figure 21 others. -
Page 15: Starting The Engine
Figure 26 1. Ignition key Figure 24 1. 1-1/2 inch (3.8 cm) 4. Firmly push in the primer with your thumb 2 times (15°F or -9°C or above) or 4 times (below 15°F or -9°C), holding the primer in for a second before releasing it each time (Figure 27). -
Page 16: Stopping The Engine
WARNING The electrical cord can become damaged, causing a shock or fire. Thoroughly inspect the electrical cord before using the machine. If the cord is damaged, do not operated the machine. Replace or repair the damaged cord immediately. Contact an Authorized Service Dealer for assistance. -
Page 17: Operating The Traction Drive
Using the Wheel Clutch Levers Models 38634, 38644, and 38654 only The wheel clutch levers allow you to momentarily disengage the drive to one or both wheels with the traction drive lever still engaged. This enables you to turn and maneuver the machine easily. Note: Holding down the traction lever against the handle engages the traction drive to both wheels. -
Page 18: Operating The Speed Selector
Operating the Speed Selector WARNING If the auger and impeller continue to rotate The speed selector has 6 forward and 2 reverse gears. when you release the auger/impeller lever, you To change speeds, release the traction lever and shift the could seriously injure yourself or others. -
Page 19: Preventing Freeze-Up
Preventing Freeze-up • If the chute does not move, refer to Adjusting the Discharge Chute Latch. • In snowy and cold conditions, some controls and • If the chute does not turn as far to the left as it does moving parts may freeze. -
Page 20: Checking Engine Oil Level
Important: You can find more information about maintaining and servicing your machine at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Briggs &... -
Page 21: Checking And Adjusting The Skids And Scraper
1. Remove the dipstick, wipe it clean, then fully install 3. Support the side plates so that they are at least 1/2 the dipstick. inch (1.3 cm) above a level surface. Important: The auger blades must be 2. Remove the dipstick and check the oil level (Figure 41). -
Page 22: Checking And Adjusting The Traction Cable
of the machine down so that the front edge of the pivoting scraper contacts the ground (Figure 44). Figure 45 1. Pin 2. 1/32 to 1/16 inch (1 to 1.5 mm) Figure 44 1. Pivoting scraper If the left hand (traction) cable is not properly adjusted, do the following steps: 5. -
Page 23: Checking The Auger Gearbox Oil Level
6. Loosen or tighten the turnbuckle that adjusts the tension on the cable (Figure 49). 7. Adjust the turnbuckle until you obtain the proper gap. 8. Tighten the jam nut. 9. Insert the 2 screws you previously removed on the belt cover. -
Page 24: Lubricating The Hex Shaft
Engine Oil Capacities Model Engine Oil Capacity Important: Do not get oil on the rubber wheel 38614 18 to 20 oz. (0.53 to 0.59 l) or the aluminum friction drive plate because the 38624 traction drive will slip (Figure 53). -
Page 25: Replacing The Spark Plug
Replacing the Spark Plug Service Interval: Every 100 hours—Replace the spark plug. Use a Champion QC12YC or equivalent spark plug. Note: To access the spark plug, you must first remove Figure 54 the upper snow hood (Figure 55). 1. Back cover 4. -
Page 26: Adjusting The Discharge Chute Latch
Adjusting the Discharge Chute Latch If the discharge chute does not lock into the desired position or does not unlock so that you can move it to another position, adjust the discharge chute latch. 1. Remove the fastener on the gear cover (Figure 58), lift the front of the cover up, and slide it back and out of the way. -
Page 27: Replacing The Drive Belts
Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Figure 64 Use a GE 892 16W halogen light bulb. -
Page 28: Preparing The Machine For Storage
Storage WARNING • Gasoline vapors can explode. • Do not store gasoline more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. Preparing the Machine for Figure 66 Storage 1. -
Page 29: Removing The Machine From Storage
17. Tighten all loose screws, bolts, and locknuts. Repair or replace any damaged parts. 18. Cover the machine and store it in a clean, dry place out of the reach of children. Allow the engine to cool before storing it in any enclosure. Removing the Machine from Storage 1. -
Page 30: Troubleshooting
5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the machine to an Authorized Service Dealer. - Page 31 Corrective Action 7. The auger/impeller drive belt is worn 7. Replace the auger/impeller drive belt; or broken. refer to www.Toro.com for servicing information or take the machine to an Authorized Service Dealer. Discharge chute either does not lock into 1. The discharge chute latch is not 1.
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.