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1
Issue 1
SERVICE MANUAL
Level 1&2
CONFIDENTIAL
Copyright © 2008 NOKIA. All rights reserved.
5630 XpressMusic RM-431, RM-432
Transceiver characteristics
Band:
RM-431: GSM/EGPRS 850/900/1800/1900
WCDMA 2100/900 and HSDPA/HSUPA
RM-432: GSM/GPRS/EGPRS 850/900/1800/1900
Display:
QVGA display (320 x 240 pixels) 2.2"/ active
area 33.5 mm x 44.6 mm colour display,
Up to 16M colors
Camera:
3.2 Mpix EDOF with flash
Operating System:
S60 3rd Edition, Feature Pack 2
Connections:
Bluetooth 2.0 +EDR, 3.5 mm AV connector, Micro
USB, MicroSD card up to 16 GB, WLAN (RM-431
only)
Transceiver with BL-4CT battery pack
Talk time
Standby
Up to 7 h (GSM)
Up to 400 h
Up to 4 h
(GSM)
(WCDMA)
Up to 400 h
(WCDMA)
Service Manual Level 1&2
Note
Depends on
network
parameters
and phone
settings

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   Summary of Contents for Nokia 5630 XPRESSMUSIC

  • Page 1

    Talk time Standby Note Up to 7 h (GSM) Up to 400 h Depends on Up to 4 h (GSM) network (WCDMA) Up to 400 h parameters (WCDMA) and phone settings CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 2: Table Of Contents

    11.5 Assembling the CAMERA....................... 25 11.6 Assembling the antenna...................... 26 11.7 Assembling the C-COVER ...................... 27 11.8 Assembling the A-COVER ...................... 28 11.9 Torque information......................29 Solder components ......................... 30 CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 3: Change History

    13.2.2009 First approved version The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.

  • Page 4: Copyright

    Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

  • Page 5: Warnings And Cautions

    3. Use only approved components as specified in the parts list. 4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. 5. Ensure all cables and wires are repositioned correctly. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 6: Esd Protection

    5630 XpressMusic RM-431, RM-432 Service Manual Level 1&2 4. ESD PROTECTION Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection.

  • Page 7: Care And Maintenance

    Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 8: Battery Information

    Batteries’ performance is particularly limited in temperatures well below freezing. Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 9: Exploded View

    5630 XpressMusic RM-431, RM-432 Service Manual Level 1&2 7. EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 10: Service Devices

    For more information, refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA CA-101 Service cable AC-10 charger Online. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 11: Sw-update

    Flash concept – (Point of Sales) To use the FLS-5 Flash Dongle, you have to follow the user guide inside the sales package. Please check always for the latest version of flash software which is available on Nokia Online. CONFIDENTIAL Copyright ©...

  • Page 12: Disassembly Instructions

    Service Manual Level 1&2 10. DISASSEMBLY INSTRUCTIONS Slide the BATTERY COVER back. Remove the BATTERY COVER and remove the battery. Unscrew the two T6+ screws. Use the tweezers to remove the screws. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 13

    7 clips. Note: Be careful with the clips, they break easily. Pull the C-COVER outwards to carefully release the To release the middle clip, first lift the top of the lower side clips. A-COVER. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 14

    7 clips. Remove the A-COVER. Remove the ALPHA KEYMAT. Unscrew the four T6+ screws. Use the tweezers to remove the screws. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 15

    Stretch the C-cover outwards to release the clip outwards over the audio connector. which holds the assembly in place. The cover and the assembly have now been Unscrew the T6+ screw to remove the antenna. separated. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 16

    Release the clips on both sides of the PWB. Slide the PWB out of the UI SHIELD. Make sure the third clip is also open. Remove the PWB. Use the dental tool to release the EARPIECE. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 17

    Use the dental tool to lift and release the adhesive net. Use the tweezers to remove the adhesive net and Use the SS-93 tool to open the connector of the clear all adhesive residuals. LCD. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 18

    Separate the LCD MODULE from the PWB. Use the tweezers to release the CAMERA BOOT. Note: Only remove the LCD MODULE if it is damaged. It cannot be used again after it has been removed. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 19

    5630 XpressMusic RM-431, RM-432 Service Manual Level 1&2 Remove the CAMERA BOOT. Use the SS-88 tool to release the CAMERA. Remove the CAMERA. End of disassembly. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 20: Assembly Hints

    Note that the liner of the LCD ADHESIVE can be used as a guide when aligning and placing the LCD ADHESIVE on the PWB. Remove the protective foil with tweezers. Attach the LCD connector (part 1). CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 21

    Note that the LCD should not touch the 2 CAMERA BOOT or cover the alignment marking lines after it is placed on the PWB CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 22

    This is the position of the LCD FLEX after the pre- bending procedure. Make sure the connector is secure by pressing it. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 23: Assembling The Earpiece

    11.3 Assembling the 2 CAMERA BOOT Assemble the 2 CAMERA BOOT on top of the This is the position of the 2 CAMERA BOOT in CAMERA before assembling the UI SHIELD. place. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 24: Assembling The Ui Shield

    Assemble the UI SHIELD first from the top. Make This is the position of the upper clip in place. sure the upper clip goes under the assembly. Also close the side clips of the UI SHIELD. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 25: Assembling The Camera

    “click” sound. Note: The CAMERA does not go to the socket if it is not placed the correct way. This is the position of the CAMERA and CAMERA BOOT in place. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 26: Assembling The Antenna

    Use the guiding pin in the ANTENNA MODULE and Place the ANTENNA MODULE and PWB against the hole in the PWB when assembling the each other. ANTENNA MODULE. Tighten the screw to the torque of 13 Ncm. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 27: Assembling The C-cover

    Start assembling the C-COVER from the audio CAMERA BOOT is in the correct position. connector. Note that the C-COVER has a clip that you need to press in place from the top of the left speaker. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 28: Assembling The A-cover

    First assemble the lower clips of the A-COVER. Close the clips by pressing the cover down. Then close the middle clip of the A-COVER. Check that the A-COVER has been closed properly before you tighten the screws. CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 29: Torque Information

    Tighten the four screws to the torque of 13 Ncm order shown. in the order shown. Tighten the two screws to the torque of 13 Ncm in the order shown. Screw Torque 13 Ncm CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

  • Page 30: Solder Components

    5630 XpressMusic RM-431, RM-432 Service Manual Level 1&2 12. SOLDER COMPONENTS Solder components only for Level 2 CONFIDENTIAL Copyright © 2008 NOKIA. All rights reserved. Issue 1...

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