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PARTS, OPERATION AND MAINTENANCE MANUAL
MANUAL CHAIN HOIST MODELS
SMB005
1/2 ton
SMB030
3 ton
(Dwg. MHP0831)
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance
information. Make this manual available to all persons responsible for
the operation, installation and maintenance of these products.
Do not use this hoist for lifting, supporting, or transporting people or lifting or
supporting loads over people.
Always operate, inspect and maintain this hoist in accordance with American Society of
Mechanical Engineers Safety Code (ASME B30.16) and any other applicable safety codes
and regulations.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Form MHD56391
Edition 2
October 2008
45518578
© 2008 Ingersoll Rand Company
SMB010
1 ton
for
SMB015
1-1/2 ton
Form MHD56391
SMB020
2 ton
SMB050
5 ton
Unless otherwise noted, tons in
this manual are metric tons.
1 metric ton = 2,200 lb.
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Related Manuals for Ingersoll-Rand SMB005
Summary of Contents for Ingersoll-Rand SMB005
- Page 1 PARTS, OPERATION AND MAINTENANCE MANUAL MANUAL CHAIN HOIST MODELS SMB005 SMB010 1/2 ton SMB030 3 ton (Dwg. MHP0831) READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important safety, installation, operation and maintenance information. Make this manual available to all persons responsible for the operation, installation and maintenance of these products.
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Page 2: Safety Information
This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the product. Danger, Warning, Caution and Notice Throughout this manual there are steps and procedures which, if not followed, may result in a hazard. -
Page 3: Warning Tag
12. When using two hoists to suspend one load, select two hoists each having a rated capacity equal to or more than the load. This provides adequate safety in the event of a sudden load shift. 13. Never place your hand inside the throat area of a hook. 14. -
Page 4: Installation
030 = 3 metric ton / 3,000 kg 050 = 5 metric ton / 5,000 kg General Specifications Rated Pull to Lift Rated Load Capacity Model No. (metric tons)* SMB005 55.5 SMB010 SMB015 1-1/2 SMB020 SMB030 SMB050 83.5 * One metric ton = 2,200 lbs. -
Page 5: Operation
Initial Operating Checks • Ensure the hoist top hook is properly installed on the support member and the hook latch is engaged. Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times. Verify the brake operation by lowering the same load to check load does not slip when lowering stops. -
Page 6: Frequent Inspection
Check hooks swivel easily and smoothly. Repair or lubricate as necessary. (Dwg. MHP0111) (Dwg. MHP0040) Table 1: Hook Throat Opening Normal Model No. SMB005 0.94 SMB010 1.00 SMB015 1.10 SMB020 SMB030 1.50... - Page 7 For temperatures 30° to 120° F (-1° to 49° C) use EP 2 grease or equivalent. MHD56391 - Edition 2 Table 2: Load Chain Length Inspection Chain Size Model No. SMB005 5 x 15 SMB010 6 x 18 SMB015 7 x 21 SMB020...
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Page 8: Troubleshooting
This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common hoist symptoms, probable causes and remedies. SYMPTOM CAUSE Hoist will not operate. -
Page 9: Slip Clutch
Using a “C” link, join the old load chain to the new load chain. (If the old load chain was installed correctly, the “C” link assures end link of new load chain will be correctly reeved through the hoist.) Be sure welds of “standing” links on the new load chain are facing away from the hoist load sheave. -
Page 10: General Disassembly
General Disassembly The following instructions provide the necessary information to disassemble, inspect, repair, and assemble the hoist. Parts drawings of the hoist assembly are provided in the parts section. If a hoist is being completely disassembled for any reason, follow the order of the topics as they are presented. - Page 11 Repair Actual repairs are limited to the removal of small burrs and other minor surface imperfections from gears and shafts. Use a fine stone or emery cloth for this work. Worn or damaged parts must be replaced. Refer to the applicable parts listing for specific replacement parts information.
- Page 12 Hand Chain Adjustment or Replacement • When cutting the weld side of a hand chain link, do not cut or nick the opposite side. A damaged link must be replaced to prevent premature failure. A falling hand chain can cause injury.
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Page 13: Service Notes
SERVICE NOTES MHD56391 - Edition 2... - Page 14 HOIST ASSEMBLY PARTS DRAWING (Dwg. MHP2915) MHD56391 - Edition 2...
- Page 15 ITEM DESCRIPTION QTY. OF PART TOTAL Cover Kit (includes items 1, 10 and 43) Hand Wheel Cover Top Hook Support Plate Cotter Pin Hand Wheel Slip Clutch Assembly (includes items 27, 28, 76, 77, 82 & 87) Support Plate Friction Disc Ratchet Disc Brake Hub Capscrew...
- Page 16 HOIST ASSEMBLY PARTS LIST CONTINUED ITEM DESCRIPTION QTY. OF PART TOTAL Spring Anchor Pin Capscrew Bottom Hook - 5 ton Hardware Kit (includes items 31, 46, 47, 67 and 70) Shoulder Screw Idle Sheave Bottom Block Plate Gear Assembly (includes items 38, 39 and 41 Gear Retainer Ring...
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Page 17: Parts Ordering Information
ACCESSORIES AND KITS PARTS LIST DESCRIPTION OF PART Chain Lubricant The use of other than genuine Ingersoll Rand replacement parts may adversely affect the safe operation of this product. When ordering replacement parts, please specify the following: Complete model number and lot number as it appears on the capacity label. -
Page 18: Declaration Of Conformity
že výrobok: Pod polno odgovornostjo izjavljamo, da je izdelek: (SL) Model: SMB005, SMB010, SMB015, SMB020, SMB030, SMB050 / Serial Number Range: XXXXC07 and up Model: / Rozsah výrobních ísel: (CS) (DA) Model: / Serienummerområde: (DE) Modell: / Seriennummernbereich: (EL) Números de serie: (FI) Malli: / Sarjanumeroalue: (FR) Modèle: / Gamme de numéros de série: (HU) -
Page 19: Limited Warranty
Ingersoll Rand Company warrants to the original user its Hoists and Winches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. Ingersoll Rand will repair, without cost, any Product found to be defective, including parts and labor charges, or at its option, will replace such Products or refund the purchase price less a reasonable allowance for depreciation, in exchange for the... - Page 20 www.irtools.com Printed in China...
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