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Rear Projection TV Service Manual Prepared by Digital Video Labs, Inc. 6185 Paseo del Norte, Suite 200 Carlsbad, CA 92009 10 December 2004 Revision Summary Section Change Synopsis Revision 0.0 -- 32 October 2004 Initial release Revision 0.1 -- xx yyy 2004 Revision 0.2 -- xx yyy 2004 service_manual_i DVLX Confidential...
Rear Projection TV Service Manual Scope This Service Manual provides detailed service operations for Digital Video Labs, Inc. (DVLX) Digital Light Processing™ (DLP™) Rear Projection Television (RPTV), designated DVLX4xCx. This Service Manual is intended for the reference of qualified maintenance personnel servicing the DVLX4xCx. Important Safety Instructions Please pay attention to the following important safety instructions before carrying out the maintenance work.
Rear Projection TV Service Manual Table 1: DVLX4xCx Products Screen Bezel/Enclosure Designation Diagonal Configuration DVLX44C1 44" DVLX44C2 44" DVLX44C3 44" DVLX46C1 46" DVLX46C2 46" DVLX46C3 46" DVLX44C1 DVLX44C2 DVLX44C3 DVLX46C1 DVLX46C2 DVLX46C3 Figure 1: DVLX4xCx Product View Predominately, the entire DVLX4xCx product line is composed of common parts. The few parts which apply only to specific products are associated with the front bezel to give product differentiation in appearance.
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5. In order to provide AKAI with the ability to address different distribution channels with a different aesthetic look and screen size designs, the main enclosure is designed such that it allows mounting of the optical engine platform in such a way to accommodate the throw distances for sizes ranging from a 42”...
Rear Projection TV Service Manual Test Controller & Program Source RS-232 RS-232 Download Software Run tests Record Test Results Audio/Video Sources Composite Video RF Mod ANT A S-Video RF Mod ANT B Composite Video Video 1 S-Video S-Video 1 Composite Video Video 2 S-Video S-Video 2...
Rear Projection TV Service Manual 3. DVD player audio/video source unit connected to the following DVLX4xCx rear panel inputs: a. VIDEO 2 video input and AUDIO L/MONO and AUDIO R audio inputs. b. S-VIDEO 2 video inputs. 4. DVD player audio/video source unit connected to the following DVLX4xCx rear panel inputs: a.
Rear Projection TV Service Manual After the test equipment in the test environment is connected to the DVLX4xCx and the 110 VAC power is applied to the DVLX4xCx, the test procedure proceeds as described in the following sections. Service Procedure Table 2 is a service checklist showing the most typical repair scenarios when the UUT is capable of functioning normally but with degraded operation;...
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Rear Projection TV Service Manual Symptom Possible Problem Remedy Action Reference Extreme color Video Board fault Replace Video Board SPN-6 domination (e.g. extremely green) Extreme low Video Board fault First replace Video Board SPN-6 brightness Optical Engine fault If problem persists, Replace SPN-23 Optical Engine No tuner input...
Rear Projection TV Service Manual Test Procedure Connect UUT to test environment Unplug UUT from 110 VAC Launch PC "Flash Loader" Wait 10 seconds Plug UUT into 110 VAC Normal Response: Manufacturer & Product ID on PC ID Message 6th attempt on PC ? for ID Message ? Load Diagnostics Test...
Rear Projection TV Service Manual Load Operational Software into UUT Close PC "Flash Loader" Unplug UUT from 110 VAC Wait 10 seconds Plug UUT into 110 VAC Normal Response: UUT Enters Standby Mode UUT POWER Lamp On Solid Red UUT in 6th Attempt for Standby Mode? Standby Mode?
Rear Projection TV Service Manual Unplug UUT from 110 VAC Interlock Replace Interlock Switch Switch OK? Interlock Replace Cable Switch Cable OK? Unplug UUT from 110 VAC Disconnect All Cables to Optical Engine Unplug Bench Power Supply from 110 VAC Connect All Optical Engine Cables from Bench Video Board &...
Rear Projection TV Service Manual Table 3: Service Procedure Number (SPN) Description Description You will see the menu below. When the UUT is not plugged into 110 VAC, the Browse button and the Start button will be non-selectable and correspondingly shaded gray. When the UUT is plugged into 110 VAC, the Browse button will be selectable and correspondingly not shaded.
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Rear Projection TV Service Manual Description Each time ENTER is pressed on the PC, the Flash Loader responds with the character > as shown below. On the PC, run file Diagnostic.exe. You will see the following menu, asking for the UUT serial number.
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Rear Projection TV Service Manual Description A message written on the PC screen identifies whether the components passed or whether a component failure is found. Furthermore, a file is written with the SN as a file name to record this information.
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Rear Projection TV Service Manual Description 1. Use the remote control or front panel push button switches to turn the power off, and after waiting several minutes unplug the TV. (The cooling fans will continue to blow for several minutes after turning the power off.) 2.
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Rear Projection TV Service Manual Description Disconnect cables from the following connectors of the Optical Engine. JDSU Optical Engine Cable JDSU connector ACBL01 ACBL04 ACBL07 Disconnect Ballast connect from Power Supply. Zeiss Optical Engine Cable Zeiss connector ACBL02 ACBL08 ACBL06 Disconnect Ballast connect from Power Supply.
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Rear Projection TV Service Manual Description Connect the Optical Engine to the bench Video Board and the bench Power Supply cables as follows JDSU Optical Engine Cable JDSU connector Bench Video Board Bench Power Supply ACBL01 ACBL07 ACBL04 CON1 Connect Ballast to bench Power Supply. Zeiss Optical Engine Cable Zeiss connector...
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Rear Projection TV Service Manual Description JDSU Optical Engine Zeiss Optical Engine service_manual_i DVLX Confidential - 21 - 10 December 2004...
Rear Projection TV Service Manual Table 4: Cable Routing Description Cable Description Component #1 Component #2 Component #3 ACLB01 Video Board J15 JDSU Engine J1 JDSU/ LVDS Cable ACLB02 Video Board J15 Zeiss Engine J1 ZEISS/ LVDS Cable ACLB03 JDSU Engine J3 FSP PS (CN2) FSP/JDSU Power Cable ACLB04...
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Rear Projection TV Service Manual Disconnect cable Remove screws holding the E-Box Cover With E-Box Cover partially open, disconnect the Cables from the electronics boards Pass the Power Supply output cable through the cable opening on the E- Box Cover Remove E-Box Cover E-box Power Supply...
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Rear Projection TV Service Manual CON2 (2 pins) CON1 (9 pins) 12 v 3.3 v service_manual_i DVLX Confidential - 24 - 10 December 2004...
Rear Projection TV Service Manual Lamp Cartridge Replacement Procedure 1. Use the remote control or front panel push button switches to turn the power off, and after waiting several minutes unplug the TV. (The cooling fans will continue to blow for several minutes after turning the power off.) 2.
Rear Projection TV Service Manual Lamp Cartridge Lamp Door Interlock Switch Control Board and LED Board Replacement Procedure The following picture is the back view of the Front Bezel, showing the LED Board and the Control Board. LED Board Control Board DVLX4xCx Diagnostic Software Downloading and Operation Downloading the Diagnostic Software into the DVLX4xCx unit 1.
Rear Projection TV Service Manual 2. On the PC test controller, launch the Flash Loader program FLASHLoader.exe. 3. Connect the DVLX4xCx unit to 110 VAC. 4. On the Flash Loader program make sure that in the window labeled Flash, alphanumeric text is displayed after the captions “Manufacturer”...
Rear Projection TV Service Manual 7. Press the “Start” button on the program to burn the files onto the board. Make sure that the procedure completes, and the “Program OK” screen shows. Press “OK” to accept the message and exit the program by pressing the “X” button on the upper right corner of the program. 8.
Rear Projection TV Service Manual 4. Press either the “OK” button or the “ ” button on the remote control to display the submenu of the VGA button. 5. Go to the button named “Scaling Factor”. Press “OK” button. A slider will appear in the center of the screen.
Rear Projection TV Service Manual Figure 11: Maintenance Menu and Video Fine Tuning Submenu Checking and verifying each input on the DVLX4xCx unit 1. Go to the “Input” caption of the maintenance menu by using the cursor buttons on the remote control (see Figure 12).
Rear Projection TV Service Manual Important! When the remote control test is running, the ONLY way to stop the test is to press the keypad button labeled “MENU-EXIT”. The DVLX4xCx unit will not respond to remote control buttons as in the normal operation and it will not respond to any other front panel keypad buttons.
Rear Projection TV Service Manual Figure 13: Operational On Screen Display (OSD) Menu Run Maintenance Menu BIT The Maintenance Menu allows you to change the default settings of the UUT. The Maintenance Menu also provides a Remote Control keypad test and a front panel keypad test, in which pressing of the keys will cause the UUT screen to display a confirmation of which key is pressed if heard.
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Rear Projection TV Service Manual DVD Cable TV Input S-Video 1 S-VIDEO 1 Video 1 VIDEO 1 S-Video 2 S-VIDEO 2 Video 2 VIDEO 2 Component 1 COMPONENT 1 Component 2 COMPONENT 2 Turn on the TV. Launch the TV maintenance program by pressing 20498354 on the TV Remote Control. Press TV:“INPUT”;...
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Rear Projection TV Service Manual This will split the picture on the screen; on the left is the image from the DVD player, and on the right is an internally created image, sliding bar while on the bottom is the “COLOR” controlled by pressing 13.
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HIPRO TABLE OF CONTENTS ....................2 TABLE OF CONTENTS ....................3 DESCRIPTION …………………………………………………………………………………..4 ELECTRICAL ……………………………………………………………………………………4 AC INPUT CHARACTERISTICS ................. 4 INPUT VOLTAGE ...................... 4 INPUT FREQUENCY ....................4 INPUT CURRENT ..................... 4 PHASE ........................4 ISOLATION ....................... 4 INRUSH CURRENT ……………………………………………………………….…...4 DC OUTPUT CHARACTERISTICS DC OUTPUT VOLTAGE ...................
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HIPRO 6.3..Construction Specification of the Power Supply …………………………………… 7 LIGHTING SURGE…………………………………………………………………………7 RELIABILITY………………………………………………………………………………..7 BURN IN ........................... 7 Int.Model No.: SPEC. NO.: ISSUE : PAGE : HP-U2830XC 3 OF 7...
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HIPRO ELECTRICAL SPECIFICATIONS : AC INPUT CHARACTERISTICS The supply shall operate over the input voltage ranges shown in the below table. AC INPUT VOLTAGE MINIMUM NORMAL MAXIMUM UNITS 100-240 VRMS NOTE:The input voltage should remain within limits +/- 1.0V AC INPUT FREQUENCY MINIMUM NORMAL MAXIMUM...
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HIPRO DC OUTPUT CHARACTERISITCS : DC OUTPUT VOLTAGE OUTPUT TOLERANCE MINIMUM NORMAL MAXIMUM UNITS +2.5V +/-5% 2.375 2.625 Volts +3.3V +/-5% 3.135 3.465 Volts +12V +/-5% 11.4 12.0 12.6 Volts +/-5% 4.75 5.25 Volts +380V +/-5% Volts Note The above voltage is include ripple and noise. DC OUTPUT CURRENT : OUTPUT MINIMUM...
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HIPRO LOAD NAME RIPPLE & NOISE MAX UNITS +2.5V mVp-p +3.3V mVp-p +12V mVp-p mVp-p Note1: Ripple is measured by using a 12 inch twisted pair terminated with a 47uF parallel with a 0.1uF ceramic capacitor at maximum load. The discharge time is defined from output to 0.1 Volt. HOLD-UP TIME : 8.33ms Typical with full load , Rated output and at 240Vrms/60HZ input ac line.
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HIPRO 5.4 Storage humidity: 10 90% RH(Non-condensing) 5.5 Typical 450LFM airflow (output connector to opposite side or else) 5.6 Vibration: Frequency range : 10 – 55HZ Amplitude 2g over entire frequency range sweep 1 minute for x,y,z axis each. Cycle : 20 SAFETY &...
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Video Board Design Table Of Content: ----------------- 01. Cover 02. Block Diagram 03. Video Input Buffers 04. 3D Comb Filter 05. Video Decoder VPC3230D 06. Teletext & Caption 07. Video_Decoder_VPC3230D_GR 08. 3D_Comb_Filter_Graphic 10. Graphics_Input_Buffers 11. AD9883A. 12. SiI169 13. MN203 14.
Tuner Board Design Table Of Content: ----------------- 01. Cover 02. Tuner Digital Video Labs, Inc. Digital Video Labs, Inc. Digital Video Labs, Inc. 6185 Paseo del Norte 6185 Paseo del Norte 6185 Paseo del Norte Carlsbad Carlsbad Carlsbad CA, 92009 CA, 92009 CA, 92009 Title...
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SIDE B: CPU + PORT B + JTAG SIDE B: CPU + PORT B + JTAG SIDE A: SDRAM+PORT A SIDE A: SDRAM+PORT A U28B U28B VCLK VCLK U28A U28A 7,11,12 D_INA[0..23] VB_CLK D_INA0 V_IN[0..7] VA_DATA0 V_IN[0..7] D_INA1 V_IN0 VA_DATA1 M_BS1 VB_DATA0 MEM_BS1...
Power to Audio Board Stand-By Power Supply MOSFET +12V 0.1UF 0.1UF Power 2.2UF 2.2UF Input D1 MBRD340T4 D1 MBRD340T4 Main power input +12V 0.1UF 0.1UF IRF7316 IRF7316 +12V 3,6,7,19 SCL_2 PS_ON MMBT3904 MMBT3904 3,6,7,19 SDA_2 220UF 220UF 1.69K 1.69K ON/OFF +3Vsb 33UH@2A 33UH@2A...
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Tuner Board Design Table Of Content: ----------------- 01. Cover 02. Tuner Digital Video Labs, Inc. Digital Video Labs, Inc. Digital Video Labs, Inc. 6185 Paseo del Norte 6185 Paseo del Norte 6185 Paseo del Norte Carlsbad Carlsbad Carlsbad CA, 92009 CA, 92009 CA, 92009 Title...